424B2
Filed Pursuant to Rule 424(b)(2).
A filing fee of $184,200, calculated in accordance
with
Rule 457(r), has been transmitted to the SEC in
connection
with the securities offered from the registration
statement
(File No. 333-140997) by means of this prospectus
supplement.
Prospectus supplement
(To Prospectus dated March
1, 2007)
Freeport-McMoRan
Copper & Gold Inc.
$6,000,000,000
$1,500,000,000 8.25% Senior
Notes due 2015
$3,500,000,000 8.375% Senior
Notes due 2017
$1,000,000,000 Senior
Floating Rate Notes due 2015
Interest payable
April 1 and October 1
Issue
price: 100%, 100% and 100%, respectively
The 8.25% Senior Notes due 2015 (the 2015 fixed rate
notes) will mature on April 1, 2015, the 8.375%
Senior Notes due 2017 (the 2017 fixed rate notes)
will mature on April 1, 2017 and the Senior Floating Rate
Notes due 2015 (the 2015 floating rate notes) will
mature on April 1, 2015. Interest on the 2015 floating rate
notes will accrue at a rate per annum of
six-month
LIBOR (as defined) plus 3.25%. Interest will accrue from
March 19, 2007, and the first interest payment date will be
October 1, 2007.
We may redeem some or all of the 2015 fixed rate notes at any
time prior to April 1, 2011, at a price equal to 100% of
the principal amount of the 2015 fixed rate notes plus a
make-whole premium. In addition, we may redeem some
or all of the 2015 fixed rate notes at any time on or after
April 1, 2011, at the redemption prices set forth in this
prospectus supplement. We may redeem some or all of the 2017
fixed rate notes at any time prior to April 1, 2012 at a
price equal to 100% of the principal amount of the 2017 fixed
rate notes plus a make-whole premium. In addition,
we may redeem some or all of the 2017 fixed rate notes at any
time on or after April 1, 2012, at the redemption prices
set forth in this prospectus supplement. We may redeem some or
all of the 2015 floating rate notes at any time prior to
April 1, 2009, at a price equal to 100% of the principal
amount of the 2015 floating rate notes plus a
make-whole premium. In addition, we may redeem some
or all of the 2015 floating rate notes at any time on or after
April 1, 2009, at the redemption prices set forth in this
prospectus supplement. Prior to April 1, 2010, in the case
of the 2015 fixed rate notes and the 2017 fixed rate notes, and
prior to April 1, 2009, in the case of the 2015 floating
rate notes, we may also redeem up to 35% of each series of the
notes using the proceeds of certain equity offerings at the
redemption prices set forth in this prospectus supplement. If we
sell certain of our assets or experience specific kinds of
changes in control, we must offer to purchase the notes of each
series.
The notes will be unsecured, will rank equally with all our
existing and future unsecured senior debt and rank senior to all
our future subordinated debt. The notes will be effectively
subordinated to all of our existing and future secured debt to
the extent of the collateral securing that debt, including our
new senior credit facilities and certain of our outstanding debt
securities. The notes will be effectively subordinated to all
indebtedness and other obligations, including trade payables, of
our subsidiaries. The notes will not be guaranteed by any of our
subsidiaries.
See Risk factors beginning on page S-24 for a
discussion of certain risks that you should consider in
connection with an investment in the notes.
Neither the Securities and Exchange Commission nor any state
securities commission has approved or disapproved of the notes
or determined that this prospectus supplement or the
accompanying prospectus is accurate or complete. Any
representation to the contrary is a criminal offense.
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Per 2015
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Per 2017
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Per 2015
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fixed rate
note
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Total
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fixed rate
note
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Total
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floating rate
note
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Total
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Public offering
price(1)
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100%
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$
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1,500,000,000
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100%
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$
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3,500,000,000
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100%
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$
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1,000,000,000
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Underwriting discounts and
commissions
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2.0%
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$
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30,000,000
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2.0%
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$
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70,000,000
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2.0%
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$
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20,000,000
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Proceeds to us before expenses
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98.0%
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$
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1,470,000,000
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98.0%
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$
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3,430,000,000
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98.0%
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$
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980,000,000
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(1)
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Plus accrued interest from
March 19, 2007, if settlement occurs after that date.
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The notes will not be listed on any securities exchange.
Currently, there is no public market for the notes.
We expect that delivery of the notes will be made to investors
in book-entry form through The Depository Trust Company,
Euroclear or Clearstream on or about March 19, 2007.
Joint book-running managers
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JPMorgan |
Merrill
Lynch & Co. |
Co-managers
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HSBC |
Scotia
Capital |
UBS
Investment Bank |
March 14, 2007
In making your investment decision, you should rely only on
the information contained or incorporated by reference in this
prospectus supplement and the accompanying prospectus. We and
the underwriters have not authorized anyone to provide you with
any other information. If you receive any other information, you
should not rely on it. You should not assume that the
information contained or incorporated by reference in this
prospectus supplement is accurate as of any date other than the
date on the front cover of this prospectus supplement or that
the information contained or incorporated by reference in the
accompanying prospectus is accurate as of any date other than
the date on the front cover of the accompanying prospectus. We
and the underwriters are offering to sell the notes only in
places where offers and sales are permitted.
Table of
contents
Prospectus
supplement
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Page
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S-ii
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S-1
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S-24
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S-42
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S-43
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S-44
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S-55
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S-58
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S-61
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S-62
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S-65
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S-108
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S-199
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S-201
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S-237
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S-302
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S-308
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S-356
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S-358
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S-362
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S-364
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S-364
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S-365
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S-365
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Prospectus
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About this prospectus
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1
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Freeport-McMoRan Copper &
Gold Inc.
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1
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Use of proceeds
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1
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Ratio of earnings to fixed charges
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2
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Description of securities
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2
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Description of Freeport-McMoRan
capital stock
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2
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Description of debt securities
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6
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Description of warrants
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6
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Description of purchase contracts
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6
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Description of units
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7
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Forms of securities
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7
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Plan of distribution
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9
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Where you can find more information
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10
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Information concerning
forward-looking statements
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11
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Legal opinions
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12
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Experts
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12
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Reserves
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13
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Except as otherwise described herein or the context otherwise
requires, all references to (i) the combined
company, we, us, our
and ours in this prospectus supplement mean
Freeport-McMoRan Copper & Gold Inc. and all entities
owned or controlled by Freeport-McMoRan Copper & Gold
Inc. (including Phelps Dodge Corporation and its subsidiaries on
a pro forma basis after giving effect to the acquisition of
Phelps Dodge by Freeport-McMoRan and the other transactions
described herein), (ii) Freeport-McMoRan refer
to Freeport-McMoRan Copper & Gold Inc. and its
subsidiaries prior to the acquisition and
(iii) Phelps Dodge refer to Phelps Dodge
Corporation and its subsidiaries.
S-i
Cautionary
statement regarding forward-looking statements
This prospectus supplement and the accompanying prospectus,
including the documents incorporated by reference herein and
therein, contain forward-looking statements within
the meaning of Section 27A of the Securities Act of 1933,
as amended (the Securities Act) and Section 21E
of the Securities Exchange Act of 1934, as amended (the
Exchange Act). Such forward-looking information
about Freeport-McMoRan, Phelps Dodge and the combined company
after completion of the transactions is intended to be covered
by the safe harbor to forward-looking statements
provided by the Private Securities Litigation Reform Act of
1995. These statements may be made directly in this prospectus
supplement or the accompanying prospectus or may be incorporated
in this prospectus supplement or the accompanying prospectus by
reference to other documents and may include statements for the
period following the completion of this transaction.
Representatives of Freeport-McMoRan and Phelps Dodge may also
make forward-looking statements. When used in this document, the
words anticipates, may, can,
plans, feels, believes,
estimates, expects,
projects, intends, likely,
will, should, to be and any
similar expressions and any other statements that are not
historical facts, in each case as they relate to
Freeport-McMoRan or Phelps Dodge, the management of either such
company or the transactions are intended to identify those
assertions as forward-looking statements. In making any of those
statements, the person making them believes that its
expectations are based on reasonable assumptions. However, any
such statement may be influenced by factors that could cause
actual outcomes and results to be materially different from
those projected or anticipated. These forward-looking statements
are subject to numerous risks and uncertainties, including the
risks described in this prospectus supplement under Risk
factors, that could cause actual results to differ
materially from those expressed in, or implied or projected by,
the forward-looking information and statements.
Some other risks and uncertainties include, but are not limited
to:
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risks related to our substantial indebtedness and ability to
service the notes;
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our holding company structure and its potential effect on your
ability to receive dividends or payments on the notes;
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macroeconomic conditions and general industry conditions, such
as the competitive environment of the mining industry;
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unanticipated mining, milling and other processing problems;
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accidents that lead to personal injury or property damage;
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persistent commodity price reductions;
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changes in political, social or economic circumstances in areas
where Freeport-McMoRan and Phelps Dodge operate or plan to
operate;
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expropriation;
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variances in ore grades;
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labor relations;
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adverse weather conditions and natural disasters, such as
earthquakes;
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S-ii
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the speculative nature of mineral exploration;
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increases in energy and production costs;
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fluctuations in interest rates or foreign currency exchange
rates and other adverse financial market conditions;
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regulatory and litigation matters and risks;
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changes in tax and other laws;
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the risk that a regulatory approval that may be required for the
transactions is not obtained or is obtained subject to
conditions that are not anticipated; and
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other risks to consummation of the transactions.
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The actual results or performance by Freeport-McMoRan or Phelps
Dodge, and issues relating to the transactions, could differ
materially from those expressed in, or implied by, any
forward-looking statements relating to those matters.
Accordingly, no assurances can be given that any of the events
anticipated by the forward-looking statements will transpire or
occur, or if any of them do so, what impact they will have on
the results of operations or financial condition of
Freeport-McMoRan or Phelps Dodge, the combined company or
the transactions. Except as required by law, we are under no
obligation, and expressly disclaim any obligation, to update,
alter or otherwise revise any forward-looking statement, whether
written or oral, that may be made from time to time, whether as
a result of new information, future events or otherwise.
Industry and
other information
Unless we indicate otherwise, we base the information concerning
the mining industry contained or incorporated by reference in
this prospectus supplement and the accompanying prospectus on
our general knowledge of and expectations concerning the
industry. Our market positions and market shares are based on
our estimates using data from various industry sources and
assumptions that we believe to be reasonable based on our
knowledge of the mining industry. We have not independently
verified data from industry sources and cannot guarantee its
accuracy or completeness. In addition, we believe that data
regarding the mining industry and our market positions and
market shares within such industry provide general guidance but
are inherently imprecise. Further, our estimates involve risks
and uncertainties and are subject to change based on various
factors, including those discussed in the Risk
factors section of this prospectus supplement. The
information regarding Freeport-McMoRans reserves as of
December 31, 2006, that is contained in this prospectus
supplement or the accompanying prospectus, including the
documents incorporated by reference herein or therein, has been
verified by Independent Mining Consultants, Inc. as experts in
mining, geology and reserve determination.
S-iii
Prospectus
supplement summary
This summary highlights certain information contained
elsewhere or incorporated by reference in this prospectus
supplement. Because this is only a summary, it does not contain
all the information that may be important to you. For a more
complete understanding of our business and this offering, you
should read the entire prospectus supplement and the
accompanying prospectus and the documents incorporated herein
and therein by reference, including the annual financial
statements included elsewhere or incorporated by reference in
this prospectus supplement and the accompanying prospectus. You
should also carefully consider the matters discussed under
Risk factors.
On November 18, 2006, Freeport-McMoRan Copper &
Gold Inc. executed a definitive merger agreement pursuant to
which, subject to the terms and conditions set forth therein, it
expects to acquire all outstanding shares of Phelps Dodge
Corporation (the acquisition). In this prospectus
supplement, we refer to the issuance of the notes offered hereby
and the borrowings under the new senior credit facilities as the
financing and the acquisition and the related
transactions, including the financing, as the
transactions. The transactions are more fully
described below under The transactions.
Overview
Freeport-McMoRan Copper & Gold Inc. is one of the
worlds largest producers of copper and gold.
Freeport-McMoRans Grasberg minerals district in Papua,
Indonesia contains the worlds single largest copper
reserve and the worlds single largest gold reserve. Phelps
Dodge Corporation is one of the worlds leading producers
of copper and molybdenum. Phelps Dodge has mines in operation or
under development in North and South America, and Africa,
including the Tenke Fungurume development project in the
Democratic Republic of Congo.
On November 19, 2006, Freeport-McMoRan and Phelps Dodge
announced that they had signed a merger agreement pursuant to
which Freeport-McMoRan will acquire Phelps Dodge for
approximately $25.9 billion in cash and stock, based on
Freeport-McMoRans closing stock price on November 17,
2006, creating one of the worlds largest publicly-traded
copper companies and one of North Americas largest mining
companies. Freeport-McMoRan will use the proceeds from this
offering to fund a portion of the cash consideration of the
acquisition and to pay all transaction costs. This offering is
conditioned upon the consummation of the acquisition.
Acquisition
rationale
The combination of Freeport-McMoRan and Phelps Dodge will
dramatically expand Freeport-McMoRans operations, reserves
and project pipeline, while diversifying both its geographic and
commodity portfolio. The significant benefits of the acquisition
include:
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our increased scale of operations, management depth and
strengthened cash flows will provide an improved platform from
which to capitalize on growth opportunities in the global market;
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we will be well-positioned to benefit from the positive copper
market at a time when there is a scarcity of large-scale copper
development projects combined with strong global demand for
copper;
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S-1
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we will have long-lived, geographically diverse ore reserves
totaling 77.2 billion pounds of copper, 38.3 million
ounces of gold and 1.8 billion pounds of molybdenum, net of
minority interests of all joint venture partners and minority
owners;
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we expect to generate strong cash flows, which will enable
significant debt reduction;
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our future growth will be supported by a project pipeline with
the potential to add nearly one billion pounds of copper
production capacity on a consolidated basis by the end of 2009;
and
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we will have exploration rights with significant potential in
copper regions around the world, including
Freeport-McMoRans prospective acreage in Papua, Indonesia,
and Phelps Dodges opportunities at its Tenke Fungurume
concessions in the Democratic Republic of Congo.
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Our
business
The combined company will be a new industry leader with large,
long-lived, geographically diverse assets and significant proven
and probable reserves of copper, gold and molybdenum. For the
year ended December 31, 2006, on a pro forma basis giving
effect to the transactions, the combined companys revenues
and Adjusted EBITDA (as defined under Summary
unaudited pro forma condensed combined financial
information) totaled $17.7 billion and
$7.8 billion, respectively.
The combined company will have significant, geographically
diverse ore reserves. At December 31, 2006, on a pro forma
basis after giving effect to the transactions, the combined
companys ore reserves on a consolidated basis totaled
93.6 billion pounds of copper, 42.4 million ounces of
gold and 2.0 billion pounds of molybdenum, and the combined
companys equity share of those ore reserves, net of the
interests of all joint venture partners and minority owners,
totaled 77.2 billion pounds of copper, 38.3 million
ounces of gold and 1.8 billion pounds of molybdenum. The
combined companys mines will have lives ranging from
6 years to 37 years based on current ore reserves and mine
plans. The combined companys consolidated implied reserve
lives, calculated by dividing ore reserves by estimated
production rates, will be 21 years for copper,
22 years for gold and 25 years for molybdenum. The
charts below illustrate the composition and diversity of the
combined companys portfolio by geography and commodity:
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Freeport-McMoRan conducts its operations primarily through its
principal operating subsidiaries, PT Freeport Indonesia and
Atlantic Copper, S.A., which operates a copper smelter and
refinery in Huelva, Spain. In addition, Freeport-McMoRan holds
exploration rights covering approximately 2.2 million acres
in Papua, Indonesia. PT Freeport Indonesias operations in
Papua, Indonesia, involve mineral exploration and development,
mining and milling of ore containing copper,
S-2
gold and silver and the worldwide marketing of concentrates
containing those metals. PT Freeport Indonesias principal
asset is the world-class Grasberg mine discovered in 1988.
The Grasberg minerals district contains the worlds largest
single copper reserve and worlds largest single gold
reserve. PT Freeport Indonesia is also a 25 percent owner
of PT Smelting, which operates a copper smelter and refinery in
Gresik, Indonesia.
Phelps Dodge conducts its operations primarily through its two
divisions, Phelps Dodge Mining Company (PDMC) and
Phelps Dodge Industries (PDI). PDMC is a fully
integrated producer of copper and molybdenum, with mines and
processing facilities in North America, South America and Europe
and processing capabilities for other minerals as by-products,
such as gold, silver and rhenium. PDI consists of Phelps Dodge
Wire and Cable, which manufactures engineered products
principally for the global energy sector.
Competitive
strengths
Geographically diverse asset base. The combined
company will have a geographically diverse portfolio of assets
across four continents, which produce copper, gold and
molybdenum for global sale and consumption. The combined company
will have 15 mines in operation located in Chile, Indonesia,
Peru and the United States and scheduled development projects in
North and South America, Asia and Africa. On a pro forma basis
after giving effect to the transactions, 38 percent of
total 2006 mining revenues of $12.9 billion were generated
from Indonesia, 35 percent from North America,
22 percent from Chile and 5 percent from Peru. While
the combined company will derive the majority of its revenues
from copper (78 percent of 2006 mining revenues on a pro
forma basis after giving effect to the transactions), gold and
molybdenum each represent important pieces of the production
profile, representing 10 percent and 12 percent of 2006
mining revenues, respectively, on a pro forma basis after giving
effect to the transactions. We believe the scope of operations
and diversification should enable the combined company to
perform well throughout periods of volatile commodity prices and
demand fluctuations.
S-3
Strong production and long-lived ore reserves. We
believe that the combined companys geographically diverse
asset base is characterized by large scale production, long
reserve lives and strong future growth opportunities. The table
below reflects our consolidated and net reserves and production.
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Consolidated
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Net
interest(a)
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Production for year ended
December 31, 2006:
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Copper (billion pounds)
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3.6
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3.1
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Gold (million ounces)
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1.8
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1.7
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Molybdenum (million pounds)
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68.2
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68.2
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Ore reserves as of
December 31, 2006:
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Copper (billion pounds)
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93.6
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77.2
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Gold (million ounces)
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42.4
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38.3
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Molybdenum (billion pounds)
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2.0
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1.8
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Copper reserves as of
December 31, 2006 by geographical region (billion
pounds):
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Indonesia
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38.8
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35.2
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United States
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24.8
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24.8
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Chile
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10.0
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6.4
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Peru
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15.5
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8.3
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Democratic Republic of Congo
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4.5
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2.6
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Implied ore reserve life
(years)(b):
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Copper
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21
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21
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Gold
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22
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22
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Molybdenum
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25
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25
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(a)
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Reflects the combined
companys equity share, net of the interests of all joint
venture partners and minority owners.
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(b)
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Calculated by dividing ore reserves
by estimated production rates.
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Attractive project pipeline. We believe that the
combined company will have significant potential for growth
through the development of its existing asset base, including
replacing production at existing mines that would otherwise be
depleted. The combined company has a number of projects that we
believe will add nearly one billion pounds of copper
production capacity on a consolidated basis by the end of 2009.
The Tenke Fungurume development project is considered to be one
of the largest, highest grade, undeveloped copper/cobalt
concessions in the world today, which we expect will commence
production by early 2009. Initial production rates are expected
to be approximately 250 million pounds of copper and
18 million pounds of cobalt on a consolidated basis. The
Safford, Arizona project is currently under construction and is
expected to be in production during the first half of 2008 and
to initially produce approximately 240 million pounds of
copper per year on a consolidated basis.
In South America, the combined company will have two mines with
significant development potential: Cerro Verde and El Abra.
Cerro Verde, in Peru, has recently been expanded and has the
capacity to initially produce approximately 430 million
pounds of additional copper per year on a consolidated basis. El
Abra, in Chile, has completed a feasibility study for developing
its sulfide ore reserves to produce approximately
325 million pounds of copper per year on a consolidated
basis for approximately 10 years beginning as early as 2010.
Significant exploration potential. The combined
company will have exploration rights with significant potential
in copper regions around the world. Two of the key exploration
areas are Freeport-McMoRans 2.2 million acres in
Papua, Indonesia, and Phelps Dodges opportunities at
S-4
its Tenke Fungurume development project in the Democratic
Republic of Congo. The Papua acreage is located in highly
prospective areas that we believe have the potential for major
mine developments in the future. In recent years, exploration in
Papua was suspended, but Freeport-McMoRan plans to resume
exploration activities in certain prospective areas during 2007.
See Risk factorsRisks related to
Freeport-McMoRans businessAny suspension of required
activities under Freeport-McMoRans Contracts of Work
requires the consent of the Indonesian government. The
Tenke Fungurume copper/cobalt deposits are located within four
concessions totaling approximately 394,000 acres of mining
claims. Substantial portions of these concessions have had only
limited historical exploration and a major target definition and
drilling program is now under way in this high potential
copper/cobalt region.
Experienced management team. The combined company
will have a highly experienced management team with a successful
track record for finding and developing reserves and effectively
managing large-scale operations. The team will include a
combination of Freeport-McMoRan and Phelps Dodge management and
will be complemented by a strong operating team with extensive
mining experience.
Strategy
Continue to maximize free cash
flows. Freeport-McMoRan and Phelps Dodge have proven
track records for generating significant cash flows. We will
continue to maintain active programs to improve efficiencies
throughout the combined companys mining operations in
order to optimize production.
Strengthen our financial profile. Strong cash flows
have historically allowed both Freeport-McMoRan and Phelps Dodge
to significantly reduce indebtedness. We plan to continue to use
available cash flows to reduce indebtedness of the combined
company. In addition, we will consider opportunities to reduce
debt of the combined company shortly following the closing of
the transactions through issuances of equity and equity-linked
securities and possibly through asset sales. While copper, gold
and molybdenum prices will play a significant role in
determining the extent of the combined companys free cash
flows, we will continue to strengthen our financial profile as
well as maximize the cash flows from our ore bodies through
production and aggressive cost management.
Actively pursue project pipeline and exploration. We
manage our business to maximize the long-term value of our
mineral deposits. We have been disciplined in managing and
evaluating potentially attractive capital investments. The
combined company will have significant potential for growth
through the development of its existing asset base and
exploration, which we plan to actively develop to grow our
production and ore reserves.
Industry
overview
Copper
Copper is an internationally traded commodity, and its price is
effectively determined by the major metals exchangesthe
New York Commodity Exchange (COMEX), the London Metal Exchange
(LME) and the Shanghai Futures Exchange (SHFE). Prices on these
exchanges generally reflect the worldwide balance of copper
supply and demand, but also are influenced significantly, from
time to time, by speculative actions and by currency exchange
rates.
S-5
Coppers physical attributes include superior electrical
conductivity, corrosion resistance, structural capability,
efficient heat transfer and aesthetics. Other materials that
compete with copper include aluminum, plastics, stainless steel
and fiber optics. Despite recent higher prices, substitution of
competing materials has been modest because it is difficult to
duplicate coppers unique characteristics.
Copper is a critical component of the worlds
infrastructure. The demand for copper ultimately reflects the
rate of underlying world economic growth, particularly in
industrial production and construction. Coppers end-use
markets reflect its fundamental role in the world economy.
Coppers end-use markets (and their estimated shares of
total consumption based on Brook Hunts estimate of 2006
Western world copper consumption) are (a) construction
(38 percent), (b) electrical applications
(28 percent), (c) industrial machinery
(13 percent), (d) transportation (11 percent) and
(e) consumer products (10 percent). Since 1990,
refined copper consumption grew by an estimated compound annual
growth rate of 3.1 percent to 17.6 million tons in
2006, according to published 1990 data by the World Bureau of
Metals Statistics (WBMS) and our estimates for 2006. This rate
of increase was slightly higher than the growth rate of
2.9 percent for world industrial production over the same
period. Asian copper consumption, led by China, has been
particularly strong, increasing by a compound annual rate of
approximately 6 percent from 1990. Asia now represents
approximately half of the worlds refined copper
consumption, compared with approximately 22 percent for
Western Europe and approximately 20 percent for the
Americas.
From 1990 through 2006, refined copper production has grown at
an average annual rate of approximately 3 percent, based on
published 1990 data by the WBMS and our estimates for 2006.
Absent major new discoveries of copper reserves, which have been
rare in the last decade, the industry is expected to face the
challenge of depleting reserves going forward. While a number of
expansion projects are currently being pursued, development of
major new mines requires long lead times as a result of, among
other things, technical challenges, limited availability of
equipment and experienced operators and political and regulatory
issues.
Copper consumption is closely associated with industrial
production and, therefore, tends to follow economic cycles.
During an expansion, demand for copper tends to increase thereby
driving up the price. As a result, copper prices are volatile
and cyclical. During the past 15 years, the LME price of
copper averaged $1.13 per pound and ranged from a high annual
average price of $3.05 per pound in 2006 to a low annual average
price of $0.71 per pound in 2002. In addition, during the past
15 years, the COMEX price of copper averaged $1.14 per
pound, and has ranged from a high annual average price of $3.09
per pound in 2006 to a low annual average price of $0.72 per
pound in 2002. The closing 3-month LME and active-month COMEX
copper prices on February 27, 2007 were $2.83 per pound and
$2.81 per pound, respectively.
Gold
Gold continues to represent a significant portion of the
international reserve assets for most national central banks.
Due to its value as a currency and historical monetary role,
investment demand has played a significantly larger role in
determining the gold price than market fundamentals.
During 2006, the relative weakness in the U.S. dollar, a low
global interest rate environment, global political instability
and the establishment of exchange-traded funds all contributed
to increased investment demand for gold. Jewelry is the largest
single component of gold usage,
S-6
comprising approximately 67 percent of 2006 demand in
dollar terms, according to the World Gold Council. In 2006
demand for jewelry reached a new record in dollar terms, while
demand for gold in electronics and dental applications rose to a
new volume record. Despite an approximate 10 percent
decline in total volume demand in 2006, total dollar demand for
gold reached a new record, increasing by approximately
22 percent over 2005.
Gold supply is comprised of mine production, gold scrap and
central bank sales. According to World Gold Council data, global
mine production, net of producer hedging, accounted for
approximately 60 percent of total gold supply. Gold scrap
is the second-largest source of gold, providing approximately 30
percent of 2006 supply. The remainder of gold supply comes from
central bank sales. The total gold supply in terms of volume
declined by 13 percent in 2006 according to the World Gold
Council. A decrease in central banks sales accounted for a
majority of the supply decrease. Mine supply fell approximately
2 percent in 2006, and has remained flat over the past
three years due to a lack of new large-scale gold mining
projects.
Investment demand and record gold jewelry and industrial demand,
combined with constrained supply, created a favorable gold price
environment in 2006. The average gold price of $604 per ounce in
the 2006 London spot market represents a 36 percent
increase over the 2005 average price of $444 per ounce. Gold hit
a 26-year
high of $726 per ounce in mid-May 2006. The closing London PM
Fix gold spot price on February 27, 2007 was $676 per ounce.
Molybdenum
Molybdic oxide, derived from molybdenum, is used primarily in
the steel industry for corrosion resistance, strengthening and
heat resistance. Molybdenum chemicals are used in a number of
diverse applications such as lubricants, additives for water
treatment, feedstock for the production of pure molybdenum metal
and catalysts used for petroleum refining. Pure molybdenum metal
powder products are used in a number of diverse applications,
such as lighting, electronics, and specialty steel alloys.
Molybdenum demand is heavily dependent on the worldwide steel
industry, which comprises approximately 80 percent of
molybdenum demand. The balance is used in specialty chemical
applications. There are no terminal exchanges or forward markets
for molybdenum products.
The metallurgical market for molybdenum is characterized by
cyclical and volatile prices, little product differentiation and
strong competition. The chemical market is more diverse and
contains more specialty products and segments. In both markets,
prices are influenced by, among other things, production costs
of domestic and foreign competitors, worldwide economic
conditions, world and regional supply/demand balances, inventory
levels, governmental regulatory actions and currency exchange
rates. Molybdenum prices also are affected by the demand for
end-use products in, for example, the construction,
transportation and durable goods markets. A substantial portion
of world molybdenum is produced as a by-product of copper
mining, which is relatively insensitive to molybdenum price
levels. Materials that compete with molybdenum include other
metals and alloys, graphite and plastics, depending upon the
application. Despite recent high prices, substitution of
competing materials has been modest for the metallurgical
segment. Certain chemical segments have experienced some
substitution, however, it has not significantly impacted overall
chemical demand.
During 2006, primary mine production increased in both North
America and China, although production in China remains
difficult to estimate. By-product molybdenum production
decreased from 2005 levels primarily due to lower production in
South America. Tight supplies of Western,
S-7
high-quality materials continued throughout the first half of
2006, but eased in the second half as demand slowed in the
metallurgical segment. Western roaster capacity constraints were
reduced in 2006 as increased capacity was realized and
by-product supply decreased. Overall, market fundamentals
shifted from a supply deficit in the first half of 2006 to a
slight surplus late in the year, with the overall year being
relatively balanced.
During the past 15 years, Metals Week molybdenum
Dealer Oxide prices have ranged from a high of $40.00 per pound
to a low of $1.82 per pound. In 2006, the Metals Week
molybdenum Dealer Oxide mean price decreased 22 percent
from the 2005 mean price of $31.73 per pound to $24.75 per
pound. Although price levels were lower than those experienced
in 2005, 2006 molybdenum prices remained at historically high
levels. Strong demand, which has outpaced supply over the past
several years, has continued and inventory levels throughout the
industry remain low. The Metals Week molybdenum Dealer
Oxide price on February 26, 2007 was $26.00 per pound.
The
transactions
The boards of directors of Freeport-McMoRan and Phelps Dodge
have approved a merger agreement pursuant to which
Freeport-McMoRan will acquire Phelps Dodge. On March 14,
2007, the shareholders of both Freeport-McMoRan and Phelps Dodge
approved the acquisition. The acquisition is subject to certain
closing conditions, including the absence of events or
developments since the date of the merger agreement that would
reasonably be expected to have a material adverse effect with
respect to Freeport-McMoRan or Phelps Dodge.
The acquisition is expected to close on March 19, 2007.
At the effective time of the acquisition, each issued and
outstanding Phelps Dodge common share will be converted into the
right to receive a combination of 0.67 of a share of
Freeport-McMoRan common stock and $88.00 in cash, without
interest. Upon completion of the acquisition, we expect that
Freeport-McMoRan shareholders will own approximately
59 percent of the combined company (62 percent on a fully
diluted basis) and former Phelps Dodge shareholders will own
approximately 41 percent of the combined company
(38 percent on a fully diluted basis). Following the
acquisition, Phelps Dodge will continue as a surviving
corporation and become a wholly owned subsidiary of
Freeport-McMoRan; accordingly, Phelps Dodge shares will no
longer be publicly traded.
Freeport-McMoRan will have cash requirements of approximately
$18,500 million in connection with the acquisition,
including the cash consideration of the acquisition and
transaction costs. In order to finance a portion of these cash
requirements, the following financing transactions will occur in
connection with the closing of the acquisition:
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borrowings under a new $11,500 million senior credit
facility, consisting of a $1,500 million revolving credit
facility (which refers to our new $1,000 million revolving
credit facility and our amended and restated $500 million
revolving credit facility), a $2,500 million five-year
Tranche A term loan facility and a $7,500 million
seven-year Tranche B term loan facility; and
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the issuance of the notes offered hereby.
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The remainder of the cash requirements will be met from cash
available at Freeport-McMoRan and Phelps Dodge. The offering of
the notes will occur concurrently with, and is conditioned upon,
the closing of the acquisition and the other transactions.
S-8
Sources
and uses
The table below sets forth the estimated sources and uses for
the transactions based on balances as of December 31, 2006:
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(Dollars
in millions)
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|
|
|
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Sources of
funds
|
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Amount
|
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Uses of
funds
|
|
Amount
|
|
|
Cash
|
|
$
|
2,500.0
|
|
Equity
purchased(c)
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$
|
25,791.0
|
New revolving credit
facility(a)
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|
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Estimated fees and
expenses(d)
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|
|
500.0
|
New Tranche A term loan
facility
|
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|
2,500.0
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|
|
|
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New Tranche B term loan
facility
|
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7,500.0
|
|
|
|
|
|
Senior notes offered hereby
|
|
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6,000.0
|
|
|
|
|
|
Additional common
equity(b)
|
|
|
7,791.0
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|
|
|
|
|
|
|
|
|
|
|
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Total sources
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$
|
26,291.0
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|
Total uses
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$
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26,291.0
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(a)
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Based on expected cash balances at
closing, we do not expect to make any drawings under our new
revolving credit facility. Availability under the new revolving
credit facility will be reduced by outstanding letters of
credit. Our availability under our revolving credit facility is
anticipated to be approximately $1,400.0 million at closing
after giving effect to outstanding letters of credit. Following
the closing, we may be required to issue additional letters of
credit in connection with financial assurances with respect to
our reclamation obligations. See Risk factors
Risks related to Phelps Dodges business Mine
closure regulations may impose substantial costs.
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(b)
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Reflects the fair value of
Freeport-McMoRan common stock to be issued to Phelps Dodge
shareholders as a result of the acquisition calculated by using
the weighted average market price of Freeport-McMoRan common
stock from November 16, 2006 to November 21, 2006
multiplied by the estimated shares of Freeport-McMoRan stock to
be issued to Phelps Dodge shareholders.
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(c)
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Based on the weighted average
market price of Freeport-McMoRan common stock from
November 16, 2006 to November 21, 2006, the cash
consideration to be paid in the acquisition, and the estimated
Phelps Dodge common shares outstanding and issuable at
December 31, 2006.
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(d)
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Reflects our estimate of fees and
expenses associated with the transactions, including financing
fees, estimated change of control costs and related employee
benefits and other transaction costs and professional fees.
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S-9
Corporate
structure
Under the terms of the proposed transactions, a wholly owned
subsidiary of Freeport-McMoRan will merge into Phelps Dodge. As
a result, Phelps Dodge will continue as a surviving corporation
and will become a wholly owned subsidiary of Freeport-McMoRan.
The diagram below shows a summary of the corporate structure of
the combined company.
Recent
developments
On November 22, December 12 and December 14, 2006,
putative class actions were filed on behalf of Phelps Dodge
shareholders in Arizona state court, New York state court and
Arizona state court, respectively. The class actions allege
breaches of fiduciary duties by the Phelps Dodge board of
directors in connection with the acquisition. The complaints
allege, among other things, that the named defendants engaged in
self-dealing, obtained for themselves personal benefits not
shared equally by Phelps Dodge shareholders and failed to
disclose all material information concerning the acquisition to
Phelps Dodge shareholders. One of these complaints names
Freeport-McMoRan as a defendant and alleges that
Freeport-McMoRan aided and abetted such alleged violations of
fiduciary duties. The plaintiffs seek, among other things,
injunctive relief barring consummation of the acquisition and
directing the defendants to obtain a transaction that is in the
best interests of Phelps Dodge shareholders.
On March 9, 2007, Freeport-McMoRan and Phelps Dodge
announced that they had reached an agreement in principle to
settle the class actions filed on behalf of Phelps Dodge
shareholders. Pursuant to the terms of the settlement agreement,
Freeport-McMoRan has agreed that if, within 12 months after
the closing of the acquisition, it sells all or substantially
all of the capital stock or assets of Phelps Dodge,
Freeport-McMoRan will pay $125 million in additional pro
rata consideration (less any fees awarded to plaintiffs
counsel with respect to such consideration) to the shareholders
of Phelps Dodge who receive the acquisition consideration. In
addition, pursuant to the terms of the settlement agreement,
Phelps Dodge agreed to make additional disclosures beyond the
information provided in the definitive joint proxy
statement/prospectus of Freeport-McMoRan and Phelps Dodge, dated
February 12, 2007. The settlement is subject to
S-10
court approval. If the settlement agreement is not approved by
the court, Phelps Dodge, Freeport-McMoRan and the other named
defendants intend to vigorously defend the actions.
Freeport-McMoRan Copper & Gold Inc. is a Delaware
corporation. Our principal executive offices are located at 1615
Poydras Street, New Orleans, Louisiana 70112, and our telephone
number at that address is
(504) 582-4000.
Our website is located at www.fcx.com. The information on our
website is not part of this prospectus supplement or the
accompanying prospectus.
S-11
The
offering
The following summary contains basic information about the
notes and is not intended to be complete. It may not contain all
of the information that may be important to you. For a more
complete description of the notes, see Description of the
notes. In this summary of the offering, the words
company, we, us and
our refer only to Freeport-McMoRan Copper &
Gold Inc. and not to any of its subsidiaries. Unless otherwise
required by the context, we use the term fixed rate
notes in this prospectus supplement to refer collectively
to the 8.25% senior notes due 2015 and the 8.375% senior notes
due 2017 and the term notes to refer collectively to
the fixed rate notes and the senior floating rate notes due
2015.
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Issuer |
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Freeport-McMoRan Copper & Gold Inc., a Delaware
corporation |
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Securities |
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$1,500,000,000 in aggregate principal amount of 8.25% senior
notes due 2015. |
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$3,500,000,000 in aggregate principal amount of 8.375% senior
notes due 2017. |
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$1,000,000,000 in aggregate principal amount of senior floating
rate notes due 2015. |
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Maturity |
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The 2015 fixed rate notes will mature on April 1, 2015. |
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The 2017 fixed rate notes will mature on April 1, 2017. |
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The 2015 floating rate notes will mature on April 1, 2015. |
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Interest |
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The 2015 fixed rate notes will accrue interest from
March 19, 2007 at a rate of 8.25% per annum, payable on
April 1 and October 1 of each year, beginning on
October 1, 2007. |
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The 2017 fixed rate notes will accrue interest from
March 19, 2007 at a rate of 8.375% per annum, payable on
April 1 and October 1 of each year, beginning on
October 1, 2007. |
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The 2015 floating rate notes will accrue interest from
March 19, 2007 at a rate per annum of six-month LIBOR (as
defined) plus 3.25%, payable on April 1 and October 1
of each year, beginning on October 1, 2007. |
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Ranking |
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Each series of notes will be general unsecured obligations of
the company and will: |
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rank equally in right of payment with the notes of
the other series and with all existing and future senior
indebtedness of the company;
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be senior in right of payment to any future
subordinated obligations of the company;
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be effectively subordinated to all secured
indebtedness of the company, including secured indebtedness and
the other obligations under the new senior credit facilities and
certain of the companys
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S-12
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existing debt securities, to the extent of the value of the
assets securing such indebtedness; and |
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be effectively subordinated to all liabilities
(including trade payables) and preferred stock of each
subsidiary of the company, including Phelps Dodges
existing debt securities.
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As of December 31, 2006, on a pro forma basis after giving
effect to the transactions, the company would have had
approximately $17,251.0 million aggregate principal amount of
indebtedness (excluding intercompany debt), all of which would
have been senior indebtedness, including $10,612.9 million of
secured indebtedness ($10,000.0 million of which consists of
indebtedness and guarantees under the companys new senior
credit facilities and $612.9 million of which consists of
secured indebtedness of certain of the companys existing
debt securities), $631.0 million of guarantees of existing debt
securities of the companys subsidiaries, $6,000.0 million
of the notes offered hereby and $7.1 million of other
senior indebtedness. |
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As of December 31, 2006, on a pro forma basis after giving
effect to the transactions, our subsidiaries would have had
approximately $23,495.3 million of total liabilities (including
trade payables). |
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See Description of the notesRanking. |
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Optional redemption |
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Beginning on April 1, 2011, we may redeem the 2015 fixed
rate notes, in whole or in part, at the redemption prices listed
under Description of the notes Optional
redemption plus accrued and unpaid interest on the 2015
fixed rate notes to the redemption date. Prior to April 1,
2011, we may redeem the 2015 fixed rate notes, in whole or in
part, pursuant to a make-whole call, plus accrued
and unpaid interest on the 2015 fixed rate notes to the
redemption date. |
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Beginning on April 1, 2012, we may redeem the 2017 fixed
rate notes, in whole or in part, at the redemption prices listed
under Description of the notesOptional
redemption plus accrued and unpaid interest on the 2017
fixed rate notes to the redemption date. Prior to April 1,
2012, we may redeem the 2017 fixed rate notes, in whole or in
part, pursuant to a make-whole call, plus accrued
and unpaid interest on the 2017 fixed rate notes to the
redemption date. |
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Beginning on April 1, 2009, we may redeem the 2015 floating
rate notes, in whole or in part, at the redemption prices listed
under Description of the Notes Optional
redemption plus accrued and unpaid interest on the 2015
floating rate notes to the redemption date. Prior to
April 1, 2009, we may redeem the 2015 floating rate notes,
in whole or in part, pursuant to a make-whole call
(assuming that the rate of interest on such notes for the period
from the redemption date through April 1, 2009 will be
equal to the rate of interest on such notes in effect on the
date on which the applicable |
S-13
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notice of redemption is given), plus accrued and unpaid interest
on the 2015 floating rate notes to the redemption date. |
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In addition, prior to April 1, 2010, in the case of the
fixed rate notes, and prior to April 1, 2009, in the case
of the 2015 floating rate notes, on one or more occasions, we
may redeem up to 35% of the aggregate principal amount of each
series of notes with the proceeds of one or more equity
offerings at a redemption price equal to 108.25%, in the case of
the 2015 fixed rate notes, 108.375%, in the case of the 2017
fixed rate notes, and 100% in the case of the 2015 floating rate
notes, of the principal amount thereof, in each case plus
accrued and unpaid interest to the redemption date and, in the
case of the 2015 floating rate notes, plus a premium equal to
the rate per annum on such notes applicable on the date on which
notice of redemption is given (as described under
Description of the notesOptional redemption). |
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Change of control |
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Upon the occurrence of certain kinds of changes of control, you
will have the right, as holders of the notes, to require us to
repurchase some or all of your notes at 101% of their principal
amount, plus accrued and unpaid interest to the repurchase date.
See Description of the notesChange of control. |
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Basic covenants |
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The indenture governing the notes contains covenants that will
impose significant restrictions on our business. The
restrictions that these covenants will place on us and our
restricted subsidiaries include limitations on our ability and
the ability of our restricted subsidiaries to: |
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incur additional indebtedness;
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pay dividends or make distributions in respect of
our capital stock or make certain other restricted payments or
investments;
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sell assets, including the capital stock of our
restricted subsidiaries;
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consolidate, merge, sell or otherwise dispose of all
or substantially all of our assets;
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incur liens; |
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enter into sale/leaseback transactions; and |
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designate our subsidiaries as unrestricted subsidiaries. |
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Certain of these covenants will be suspended with respect to the
notes of a series if one of the two specified rating agencies
assigns such series of notes an investment grade credit rating
in the future and no default or event of default exists under
the indenture. Such covenants will be reinstated with respect to
such series of notes to the extent a default or event of default
with respect to such series of notes has occurred and is
continuing or both of the specified ratings agencies assign such
series of notes non-investment grade credit |
S-14
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ratings. These covenants are also subject to other important
exceptions and qualifications, which are described under
Description of the notesCertain covenants. |
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No prior market |
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Both series of notes are new securities and there is currently
no established trading market for the notes. Although the
underwriters have informed us that they intend to make a market
in the notes, they are not obligated to do so and they may
discontinue market making activities at any time without notice.
Accordingly, we cannot assure you that a liquid market for the
notes will develop or be maintained. |
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Use of proceeds |
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We will use the net proceeds from the offering to fund a portion
of the acquisition consideration and pay related fees and
expenses. See Use of proceeds. |
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Conditions to the offering |
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Closing of this offering will occur concurrently with, and is
conditioned upon, the closing of the transactions. |
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Risk factors |
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Investing in the notes involves substantial risks. You should
carefully consider all the information in this prospectus
supplement prior to investing in the notes. In particular, we
urge you to carefully consider the factors set forth under
Risk factors. |
S-15
Summary
consolidated historical financial and
operating data of
Freeport-McMoRan
The following summary consolidated historical financial data as
of and for the years ended December 31, 2004, 2005 and
2006, have been derived from the audited consolidated financial
statements of Freeport-McMoRan incorporated by reference herein.
The historical results presented below are not necessarily
indicative of results that you can expect for any future period.
You should read the table in conjunction with the sections
entitled Use of proceeds,
Capitalization, Unaudited pro forma condensed
combined financial statements, Selected consolidated
historical financial and operating data of
Freeport-McMoRan, Managements discussion and
analysis of financial condition and results of operations of
Freeport-McMoRan and the consolidated financial statements
of Freeport-McMoRan and the related notes incorporated by
reference herein. See Where you can find more
information.
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Years ended
December 31,
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(Dollars
in millions)
|
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2004
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2005
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2006
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Statement of income
data:
|
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Revenues
|
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$
|
2,371.9
|
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$
|
4,179.1
|
|
$
|
5,790.5
|
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Costs and expenses
|
|
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1,668.3
|
|
|
2,001.8
|
|
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2,921.8
|
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Operating income
|
|
|
703.6
|
|
|
2,177.3
|
|
|
2,868.7
|
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Interest expense, net
|
|
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148.1
|
|
|
131.6
|
|
|
75.6
|
|
Net income applicable to common
stock
|
|
|
156.8
|
|
|
934.6
|
|
|
1,396.0
|
|
Balance sheet data at end of
period:
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents
|
|
$
|
552.0
|
|
$
|
763.6
|
|
$
|
907.5
|
|
Working
capital(a)
|
|
|
762.4
|
|
|
673.8
|
|
|
1,178.6
|
|
Total assets
|
|
|
5,087.0
|
|
|
5,550.2
|
|
|
5,389.8
|
|
Total
debt(b)
|
|
|
1,951.9
|
|
|
1,255.9
|
|
|
680.1
|
|
Stockholders equity
|
|
|
1,163.6
|
|
|
1,843.0
|
|
|
2,445.1
|
|
Other financial data:
|
|
|
|
|
|
|
|
|
|
|
EBITDA(c)
|
|
$
|
842.0
|
|
$
|
2,232.8
|
|
$
|
2,900.4
|
|
Adjusted
EBITDA(c)
|
|
|
823.0
|
|
|
2,428.7
|
|
|
3,096.4
|
|
Capital expenditures and
investments in subsidiaries
|
|
|
142.9
|
|
|
143.0
|
|
|
257.1
|
(d)
|
Depreciation and amortization
|
|
|
206.4
|
|
|
251.5
|
|
|
227.6
|
|
Cash flow from operating
activities(e)
|
|
|
341.4
|
|
|
1,552.5
|
|
|
1,866.4
|
|
Cash flow used in investing
activities
|
|
|
64.0
|
|
|
134.3
|
|
|
223.5
|
|
Cash flow used in financing
activities
|
|
|
189.6
|
|
|
1,206.1
|
|
|
1,499.1
|
|
|
S-16
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
|
|
|
2004
|
|
2005
|
|
2006
|
|
|
|
|
Operating data:
|
|
|
|
|
|
|
|
|
|
|
PT Freeport Indonesia operating
data, net of Rio Tintos
interest(f):
|
|
|
|
|
|
|
|
|
|
|
Copper (recoverable)
|
|
|
|
|
|
|
|
|
|
|
Production (000s of pounds)
|
|
|
996,500
|
|
|
1,455,900
|
|
|
1,201,200
|
|
Sales (000s of pounds)
|
|
|
991,600
|
|
|
1,456,500
|
|
|
1,201,400
|
|
Average realized price per pound
|
|
$
|
1.37
|
|
$
|
1.85
|
|
$
|
3.13
|
|
Net cash production cost per
pound(g)
|
|
$
|
0.40
|
|
$
|
0.07
|
|
$
|
0.60
|
|
Gold (recoverable ounces)
|
|
|
|
|
|
|
|
|
|
|
Production
|
|
|
1,456,200
|
|
|
2,789,400
|
|
|
1,731,800
|
|
Sales
|
|
|
1,443,000
|
|
|
2,790,200
|
|
|
1,736,000
|
|
Average realized price per ounce
|
|
$
|
412.32
|
|
$
|
456.27
|
|
$
|
566.51
|
(h)
|
PT Freeport Indonesia, 100%
operating data:
|
|
|
|
|
|
|
|
|
|
|
Copper (recoverable) (000s of
pounds)
|
|
|
|
|
|
|
|
|
|
|
Production
|
|
|
1,098,600
|
|
|
1,688,900
|
|
|
1,299,500
|
|
Sales
|
|
|
1,092,700
|
|
|
1,689,400
|
|
|
1,300,000
|
|
Gold (recoverable ounces)
|
|
|
|
|
|
|
|
|
|
|
Production
|
|
|
1,536,600
|
|
|
3,439,600
|
|
|
1,824,100
|
|
Ore milled (metric tons per day)
|
|
|
185,100
|
|
|
216,200
|
|
|
229,400
|
|
Average ore grade
|
|
|
|
|
|
|
|
|
|
|
Copper (percent)
|
|
|
0.87
|
|
|
1.13
|
|
|
0.85
|
|
Gold (grams per metric ton)
|
|
|
0.88
|
|
|
1.65
|
|
|
0.85
|
|
Gold (ounce per metric ton)
|
|
|
0.028
|
|
|
0.053
|
|
|
0.027
|
|
Recovery rates (percent)
|
|
|
|
|
|
|
|
|
|
|
Copper
|
|
|
88.6
|
|
|
89.2
|
|
|
86.1
|
|
Gold
|
|
|
81.8
|
|
|
83.1
|
|
|
80.9
|
|
|
|
|
|
|
(a)
|
|
Working capital represents current
assets less current liabilities.
|
|
(b)
|
|
Includes current portion of debt
and short term borrowings.
|
|
(c)
|
|
EBITDA and Adjusted EBITDA are
non-GAAP financial measures. EBITDA represents net income
applicable to common stock plus (i) interest expense, net,
(ii) provision for income taxes and (iii) depreciation
and amortization. Adjusted EBITDA represents EBITDA further
adjusted to reflect the impact of (i) preferred dividends,
(ii) minority interests in net income of consolidated
subsidiaries, (iii) losses on early extinguishment and
conversion of debt, (iv) gains on sales of assets,
(v) gain on insurance settlement, (vi) other income,
net and (vii) equity in PT Smelting earnings.
|
|
|
|
EBITDA and Adjusted EBITDA are
frequently used by securities analysts, investors, lenders and
others to evaluate companies performance, including, among
other things, profitability before the effect of financing and
similar decisions. Because securities analysts, investors,
lenders and others use EBITDA and Adjusted EBITDA, our
management believes that our presentation of EBITDA and Adjusted
EBITDA affords them greater transparency in assessing our
financial performance. EBITDA and Adjusted EBITDA should not be
considered as a substitute for measures of financial performance
prepared in accordance with GAAP. EBITDA and Adjusted EBITDA may
not necessarily be comparable to similarly titled measures
reported by other companies, as different companies calculate
them differently.
|
S-17
|
|
|
|
|
The following table reconciles net
income applicable to common stock to EBITDA and to Adjusted
EBITDA for each period presented:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
|
(Dollars in
millions)
|
|
2004
|
|
|
2005
|
|
|
2006
|
|
|
|
|
Net income applicable to common
stock
|
|
$
|
156.8
|
|
|
$
|
934.6
|
|
|
$
|
1,396.0
|
|
Interest expense, net
|
|
|
148.1
|
|
|
|
131.6
|
|
|
|
75.6
|
|
Provision for income taxes
|
|
|
330.7
|
|
|
|
915.1
|
|
|
|
1,201.2
|
|
Depreciation and amortization
|
|
|
206.4
|
|
|
|
251.5
|
|
|
|
227.6
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
EBITDA
|
|
$
|
842.0
|
|
|
$
|
2,232.8
|
|
|
$
|
2,900.4
|
|
Preferred dividends
|
|
|
45.5
|
|
|
|
60.5
|
|
|
|
60.5
|
|
Minority interests in net income of
consolidated subsidiaries
|
|
|
41.4
|
|
|
|
126.7
|
|
|
|
168.2
|
|
Losses on early extinguishment and
conversion of
debt(1)
|
|
|
14.0
|
|
|
|
52.2
|
|
|
|
32.0
|
|
Gains on sales of
assets(2)
|
|
|
(28.8
|
)
|
|
|
(6.6
|
)
|
|
|
(30.6
|
)
|
Gain on insurance
settlement(3)
|
|
|
(87.0
|
)
|
|
|
|
|
|
|
|
|
Other income,
net(4)
|
|
|
(2.1
|
)
|
|
|
(27.6
|
)
|
|
|
(27.6
|
)
|
Equity in PT Smelting earnings
|
|
|
(2.0
|
)
|
|
|
(9.3
|
)
|
|
|
(6.5
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Adjusted EBITDA
|
|
$
|
823.0
|
|
|
$
|
2,428.7
|
|
|
$
|
3,096.4
|
|
|
|
|
|
|
(1)
|
|
Amounts for 2004 primarily relate
to induced conversions of
81/4%
Convertible Notes due 2006; and amounts for 2005 and 2006
primarily relate to induced conversions of 7% Convertible Senior
Notes due 2011 and purchases of
101/8%
Senior Notes due 2010.
|
|
(2)
|
|
Amounts for 2004 include a
$20.4 million gain from the sale of a parcel of land in
Arizona held by a joint venture, and a $7.5 million gain
from Atlantic Coppers sale of its wire rod and wire
assets; amounts for 2005 include a $4.9 million gain from
the sale of a parcel of land in Arizona held by a joint venture;
and amounts for 2006 include gains of $29.7 million at
Atlantic Copper from the disposition of land and certain royalty
rights.
|
|
(3)
|
|
Gain on insurance settlement
related to the fourth quarter 2003 slippage and debris flow
events at the Grasberg open pit.
|
|
(4)
|
|
Primarily relates to interest
income and the impact of translating into U.S. dollars Atlantic
Coppers euro-denominated net liabilities.
|
|
|
|
(d)
|
|
Includes $4.6 million of
Phelps Dodge acquisition costs.
|
|
(e)
|
|
Cash flow from operating activities
represents net income before non-cash charges including
depreciation and amortization, losses on early extinguishment
and conversion of debt, deferred income taxes, minority
interests share of net income, equity (earnings) losses in
PT Smelting and other non-cash costs. Changes in working capital
also impact cash flow from operating activities.
|
|
(f)
|
|
For a description of Rio
Tintos interests, see Business of
Freeport-McMoRanGeneral.
|
|
(g)
|
|
For a reconciliation of unit net
cash costs to production and delivery costs applicable to sales
reported in Freeport-McMoRans consolidated financial
statements, refer to Product revenues and production
costs included in Managements discussion and
analysis of financial condition and results of operations of
Freeport-McMoRan elsewhere in this prospectus supplement.
|
|
(h)
|
|
Amount was $606.36 before a loss
resulting from redemption of Freeport-McMoRans
Gold-Denominated Preferred Stock, Series II.
|
S-18
Summary
consolidated historical financial and
operating data of Phelps
Dodge
The following summary consolidated historical financial data as
of and for the years ended December 31, 2004, 2005 and
2006, have been derived from the audited consolidated financial
statements of Phelps Dodge incorporated by reference herein. The
historical results presented below are not necessarily
indicative of results that you can expect for any future period.
You should read the table below in conjunction with the sections
entitled Use of proceeds,
Capitalization, Unaudited pro forma condensed
combined financial statements, Selected consolidated
historical financial and operating data of Phelps Dodge,
Managements discussion and analysis of financial
condition and results of operations of Phelps Dodge and
the consolidated financial statements of Phelps Dodge and the
related notes incorporated by reference herein. See Where
you can find more information.
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
(Dollars
in millions)
|
|
2004(a)
|
|
2005(b)
|
|
2006(c)
|
|
|
Statement of income
data:
|
|
|
|
|
|
|
|
|
|
Sales and other operating revenues
|
|
$
|
6,415.2
|
|
$
|
8,287.1
|
|
$
|
11,910.4
|
Operating costs and expenses
|
|
|
4,940.3
|
|
|
6,522.2
|
|
|
7,683.5
|
Operating income
|
|
|
1,474.9
|
|
|
1,764.9
|
|
|
4,226.9
|
Interest expense, net of
capitalized interest
|
|
|
122.9
|
|
|
62.3
|
|
|
19.0
|
Net income applicable to common
shares
|
|
|
1,032.8
|
|
|
1,549.6
|
|
|
3,017.8
|
Balance sheet data at end of
period:
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents
|
|
$
|
1,200.1
|
|
$
|
1,916.7
|
|
$
|
4,947.4
|
Working
capital(d)
|
|
|
1,493.7
|
|
|
2,461.4
|
|
|
4,338.0
|
Total assets
|
|
|
8,594.1
|
|
|
10,358.0
|
|
|
14,632.3
|
Total debt
|
|
|
1,096.9
|
|
|
694.5
|
|
|
891.9
|
Shareholders equity
|
|
|
4,343.1
|
|
|
5,601.6
|
|
|
7,690.4
|
Other financial data:
|
|
|
|
|
|
|
|
|
|
EBITDA(e)
|
|
$
|
1,808.3
|
|
$
|
2,647.1
|
|
$
|
4,501.2
|
Adjusted
EBITDA(e)
|
|
|
2,037.4
|
|
|
2,719.7
|
|
|
4,769.2
|
Capital expenditures and
investments, net
|
|
|
317.3
|
|
|
698.2
|
|
|
1,187.8
|
Depreciation, depletion and
amortization
|
|
|
455.5
|
|
|
441.8
|
|
|
448.7
|
Net cash provided by operating
activities
|
|
|
1,700.1
|
|
|
1,769.7
|
|
|
5,079.2
|
Net cash used in investing
activities
|
|
|
291.0
|
|
|
368.0
|
|
|
844.2
|
Net cash used in financing
activities
|
|
|
947.2
|
|
|
685.8
|
|
|
1,213.2
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
|
|
2004
|
|
2005
|
|
2006
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating data:
|
|
|
|
|
|
|
|
|
|
Copper production (million
pounds consolidated
basis)(f)
|
|
|
2,521.2
|
|
|
2,456.0
|
|
|
2,437.4
|
Copper production (million
pounds pro rata
basis)(g)
|
|
|
2,163.4
|
|
|
2,084.6
|
|
|
2,012.6
|
Copper sales from Phelps
Dodges mines (million pounds consolidated
basis)(f)
|
|
|
2,537.8
|
|
|
2,476.8
|
|
|
2,429.0
|
Copper sales from Phelps
Dodges mines (million pounds pro rata
basis)(g)
|
|
|
2,178.2
|
|
|
2,103.2
|
|
|
2,006.2
|
COMEX copper price per
pound(h)
|
|
$
|
1.29
|
|
$
|
1.68
|
|
$
|
3.09
|
LME copper price per
pound(i)
|
|
$
|
1.30
|
|
$
|
1.67
|
|
$
|
3.05
|
Molybdenum production (million
pounds)
|
|
|
57.5
|
|
|
62.3
|
|
|
68.2
|
Molybdenum sales from Phelps
Dodges mines (million pounds)
|
|
|
63.1
|
|
|
59.9
|
|
|
68.8
|
Purchased molybdenum (million
pounds)
|
|
|
12.9
|
|
|
12.9
|
|
|
8.3
|
Total molybdenum sales (million
pounds)
|
|
|
76.0
|
|
|
72.8
|
|
|
77.1
|
Metals
Week molybdenum Dealer
Oxide mean price per
pound(j)
|
|
$
|
16.41
|
|
$
|
31.73
|
|
$
|
24.75
|
|
|
S-19
|
|
|
(a)
|
|
Reported amounts for 2004 included
after-tax, net special charges of $50.4 million, including
$44.7 million for environmental provisions;
$30.9 million (net of minority interests) for early debt
extinguishment costs; $9.9 million for the write-down of
two cost-basis investments; $9.6 million for taxes on
anticipated foreign dividends; $9.0 million for a deferred
tax asset valuation allowance at Phelps Dodges Brazilian
wire and cable operation; $7.6 million for Phelps Dodge
Magnet Wire restructuring activities; $5.9 million for
asset impairment charges (included $4.5 million for
discontinued operations); and $0.7 million for interest on
a Texas franchise tax matter; partially offset by after-tax net
special gains of $30.0 million for the reversal of a U.S.
deferred tax asset valuation allowance; $15.7 million (net
of minority interest) for the reversal of an El Abra deferred
tax asset valuation allowance; $10.1 million for the gain
on the sale of uranium royalty rights; $7.4 million for
environmental insurance recoveries; and $4.7 million for
the settlement of historical legal matters.
|
|
(b)
|
|
Reported amounts for 2005 included
after-tax, net special charges of $54.1 million, including
$331.8 million for asset impairment charges; tax expense of
$88.1 million for foreign dividend taxes;
$86.4 million for environmental provisions;
$42.6 million associated with discontinued operations in
connection with the sale of Columbian Chemicals Company, which
is referred to in this document as Columbian, previously
disclosed as PDIs Specialty Chemicals Segment;
$41.3 million for early debt extinguishment costs;
$34.5 million (net of minority interest) for tax on
unremitted foreign earnings; $23.6 million for a tax charge
associated with minimum pension liability reversal;
$10.1 million for cumulative effect of accounting change;
$5.9 million for transaction and employee-related costs
associated with the sale of substantially all of Phelps
Dodges North American magnet wire assets; partially offset
by after-tax, net special gains of $388.0 million for the
sale of a cost-basis investment; $181.7 million for change
in interest gains at Cerro Verde and Ojos del Salado;
$15.6 million for legal matters; $11.9 million for the
reversal of Phelps Dodge Brazils deferred tax asset
valuation allowance; $8.5 million for the sale of non-core
real estate; $4.0 million for the reversal of U.S. deferred
tax asset valuation allowance; $0.4 million for
environmental insurance recoveries; and $0.1 million for
Phelps Dodge Magnet Wire restructuring activities. The
after-tax, net special charges of $42.6 million associated
with discontinued operations consisted of $67.0 million
(net of minority interests) for a goodwill impairment charge;
taxes of $7.6 million associated with the sale and
dividends paid in 2005; and $5.0 million for a loss on
disposal of Columbian associated with transactions and
employee-related costs, partially offset by a deferred income
tax effect of $37.0 million.
|
|
(c)
|
|
Reported amounts for 2006 included
after-tax,
net special gains of $344.2 million, including $330.7 million
for the Inco termination fee; $127.5 million for the reversal of
U.S. deferred tax asset valuation allowance; $2.0 million for
legal matters; $0.4 million for sale of
non-core
real estate; and $0.2 million for the reversal of Minera PD Peru
deferred tax asset valuation allowance; partially offset by
after-tax,
net special charges of $54.5 million for environmental
provisions; $30.9 million for charges associated with
discontinued operations in connection with the sale of
Columbian; $9.6 million for asset impairment charges; $7.6
million (net of minority interest) for tax on unremitted foreign
earnings; $5.1 million for transaction and employee-related
charges and loss on disposal in connection with the sale of
North American magnet wire assets; $4.7 million for transaction
and employee-related charges and loss on the disposal in
connection with the sale of HPC; $3.0 million for a lease
termination settlement; and $1.2 million associated with the
dissolution of an international wire and cable entity.
|
|
(d)
|
|
Working capital represents current
assets less current liabilities.
|
|
(e)
|
|
EBITDA and Adjusted EBITDA are
non-GAAP
financial measures. EBITDA represents net income applicable to
common shares plus (i) interest expense, net of capitalized
interest, (ii) provision for taxes on income,
(iii) depreciation, depletion and amortization and
(iv) amounts included in discontinued operations. Adjusted
EBITDA represents EBITDA further adjusted to reflect the impact
of (i) preferred stock dividends, (ii) minority
interests in consolidated subsidiaries, (iii) equity in net
earnings of affiliated companies, (iv) special items and
provisions, net, (v) early debt extinguishment costs,
(vi) Inco termination fee, net of expenses, (vii) gain
on sale of
cost-basis
investments, net of expenses, (viii) change in interest
gains, net of expenses, (ix) miscellaneous income and
expense, net and (x) other amounts included in discontinued
operations.
|
|
|
|
EBITDA and Adjusted EBITDA are
frequently used by securities analysts, investors, lenders and
others to evaluate companies performance, including, among
other things, profitability before the effect of financing and
similar decisions. Because securities analysts, investors,
lenders and others use EBITDA and Adjusted EBITDA, our
management believes that our presentation of EBITDA and Adjusted
EBITDA affords them greater transparency in assessing our
financial performance. EBITDA and Adjusted EBITDA should not be
considered as a substitute for measures of financial performance
prepared in accordance with GAAP. EBITDA and Adjusted EBITDA may
not necessarily be comparable to similarly titled measures
reported by other companies, as different companies calculate
them differently.
|
S-20
|
|
|
|
|
The following table reconciles net
income applicable to common shares to EBITDA and Adjusted EBITDA
for each period presented:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
|
(Dollars in
millions)
|
|
2004
|
|
|
2005
|
|
|
2006
|
|
|
|
|
Net income applicable to common
shares
|
|
$
|
1,032.8
|
|
|
$
|
1,549.6
|
|
|
$
|
3,017.8
|
|
Interest expense, net of
capitalized interest
|
|
|
122.9
|
|
|
|
62.3
|
|
|
|
19.0
|
|
Provision for taxes on income
|
|
|
131.3
|
|
|
|
577.0
|
|
|
|
1,010.2
|
|
Depreciation, depletion and
amortization
|
|
|
455.5
|
|
|
|
441.8
|
|
|
|
448.7
|
|
Amounts included in discontinued
operations(1)
|
|
|
65.8
|
|
|
|
16.4
|
|
|
|
5.5
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
EBITDA
|
|
$
|
1,808.3
|
|
|
$
|
2,647.1
|
|
|
$
|
4,501.2
|
|
Preferred stock dividends
|
|
|
13.5
|
|
|
|
6.8
|
|
|
|
|
|
Minority interests in consolidated
subsidiaries
|
|
|
201.1
|
|
|
|
190.4
|
|
|
|
792.4
|
|
Equity in net earnings of
affiliated companies
|
|
|
(1.9
|
)
|
|
|
(2.7
|
)
|
|
|
(4.6
|
)
|
Special items and provisions,
net(2)
|
|
|
61.6
|
|
|
|
523.1
|
|
|
|
93.6
|
|
Early debt extinguishment costs
|
|
|
43.2
|
|
|
|
54.0
|
|
|
|
|
|
Inco termination fee, net of
expenses(3)
|
|
|
|
|
|
|
|
|
|
|
(435.1
|
)
|
Gain on sale of cost-basis
investment, net of
expenses(4)
|
|
|
|
|
|
|
(438.4
|
)
|
|
|
|
|
Change in interest gains, net of
expenses(5)
|
|
|
|
|
|
|
(168.3
|
)
|
|
|
|
|
Miscellaneous income and expense,
net(6)
|
|
|
(45.3
|
)
|
|
|
(93.3
|
)
|
|
|
(190.9
|
)
|
Other amounts included in
discontinued
operations(7)
|
|
|
(43.1
|
)
|
|
|
1.0
|
|
|
|
12.6
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Adjusted EBITDA
|
|
$
|
2,037.4
|
|
|
$
|
2,719.7
|
|
|
$
|
4,769.2
|
|
|
|
|
|
|
(1)
|
|
Reflects interest expense, net of
capitalized interest, provision for taxes on income,
depreciation, depletion and amortization, in each case, included
within discontinued operations in the amounts of
$3.2 million, $11.0 million and $51.6 million in
2004, respectively, $4.2 million, ($37.0) million and
$49.2 million in 2005, respectively, and $0.4 million,
$4.8 million and $0.3 million in 2006, respectively.
|
(2)
|
|
Primarily reflects charges for
asset impairments and environmental provisions for closed
facilities or closed portions of operating facilities, including
net charges of approximately $58.9 million for
environmental provisions in 2004, approximately
$419.1 million for asset impairments at the Tyrone and
Cobre mines, Chino smelter and Miami refinery in 2005 and
approximately $71.7 million for environmental provisions in
2006.
|
(3)
|
|
Reflects the gain from the
termination fee received, net of expenses, resulting from the
termination of a Combination Agreement with Inco, Ltd.
|
(4)
|
|
Reflects the gain, net of expenses,
resulting from the 2005 sale of Phelps Dodges investment
in Southern Peru Copper Corporation.
|
(5)
|
|
Reflects gains, net of expenses,
resulting from reductions in ownership interests in Cerro Verde
and Ojos del Salado during 2005.
|
(6)
|
|
Primarily reflects interest income
and dividends received from Southern Peru Copper Corporation
prior to its sale in 2005.
|
(7)
|
|
Reflects (income) loss included
within discontinued operations.
|
|
|
|
(f)
|
|
Consolidated basis excludes
15 percent undivided interest in the Morenci, Arizona
copper mining complex held by Sumitomo Metal Mining Arizona, Inc.
|
|
(g)
|
|
Pro rata basis reflects Phelps
Dodges ownership interests in El Abra (51%), Candelaria
(80%), and Morenci (85%) for all periods, Cerro Verde (82.5%
through May 2005 and 53.56% thereafter) and Ojos del Salado
(100% through December 2005 and 80% thereafter).
|
|
(h)
|
|
New York Commodity Exchange average
spot price per poundcathodes.
|
|
(i)
|
|
London Metal Exchange average spot
price per poundcathodes.
|
|
(j)
|
|
Annual Metals Week
molybdenum Dealer Oxide mean price per pound as quoted in Platts
Metals Week.
|
S-21
Summary unaudited
pro forma
condensed combined financial information
The following table sets forth summary unaudited pro forma
condensed combined financial information of Freeport-McMoRan.
The pro forma information has been derived from, and should be
read in conjunction with, the Unaudited pro forma
condensed combined financial statements and related notes,
which are included in this prospectus supplement and give pro
forma effect to the transactions.
The pro forma condensed combined balance sheet information gives
effect to the transactions as if they occurred on
December 31, 2006. The pro forma condensed combined
statements of income information gives effect to the
transactions as if they occurred on January 1, 2006. The
summary unaudited pro forma condensed combined financial
information is provided for illustrative purposes only and does
not purport to represent what the actual consolidated results of
operations or the consolidated financial position of
Freeport-McMoRan would have been had the transactions occurred
on the dates assumed, nor are they necessarily indicative of
future consolidated results of operations or consolidated
financial position.
|
|
|
|
|
|
|
Pro
forma
|
|
|
year ended
|
(Dollars in
millions, except ratios)
|
|
December
31, 2006
|
|
|
Statement of income
data:
|
|
|
|
Revenues(a)
|
|
$
|
17,700.9
|
Costs and expenses
|
|
|
11,167.3
|
Operating income
|
|
|
6,533.6
|
Interest expense,
net(b)
|
|
|
1,339.9
|
Income from continuing operations
applicable to common
stock(a)
|
|
|
2,917.1
|
Balance sheet data at end of
year:
|
|
|
|
Cash and cash
equivalents(c)
|
|
$
|
3,383.4
|
Working
capital(d)
|
|
|
5,749.6
|
Total assets
|
|
|
40,657.5
|
Total
debt(e)
|
|
|
17,607.4
|
Stockholders equity
|
|
|
10,235.9
|
Other financial data:
|
|
|
|
EBITDA(f)
|
|
$
|
7,444.1
|
Adjusted
EBITDA(f)
|
|
|
7,801.8
|
Capital expenditures and
investments in subsidiaries
|
|
|
1,499.3
|
Depreciation, depletion and
amortization
|
|
|
1,268.2
|
Ratio of total debt to Adjusted
EBITDA
|
|
|
2.3x
|
Ratio of Adjusted EBITDA to
interest expense, net
|
|
|
5.6x
|
|
|
|
|
|
(a)
|
|
Amounts include charges for
mark-to-market
losses on Phelps Dodges copper price protection program
totaling $1,008.9 million in revenues and $766.8 million in
income from continuing operations applicable to common stock for
the year ended December 31, 2006.
|
(b)
|
|
The pro forma information
presented herein assumes a weighted average annual interest rate
of 7.5% on the notes, the Tranche A term loan facility and
the Tranche B term loan facility. A 0.125% variance in the
interest rate on the Tranche A term loan portion of the new
senior credit facilities would cause an increase or decrease of
$3.1 million in interest expense. A 0.125% variance in the
interest rate on the Tranche B term loan portion of the new
senior credit facilities would cause an increase or decrease of
$9.4 million in interest expense. A 0.125% variance on the
weighted average interest rate on the notes would cause an
increase or decrease of $1.3 million in interest expense.
|
(c)
|
|
At December 31, 2006,
Freeport-McMoRan and Phelps Dodge had $5,854.9 million of
combined unrestricted cash on hand.
|
(d)
|
|
Working capital represents current
assets less current liabilities.
|
(e)
|
|
Based on fair value of Phelps
Dodges debt and includes current portion of debt and
short-term
borrowings. Pro forma total debt based on book values as of
December 31, 2006 was $17,572.0 million.
|
(f)
|
|
EBITDA and Adjusted EBITDA are
non-GAAP financial measures. For purposes of this presentation,
pro forma EBITDA represents income from continuing operations
applicable to common stock plus (i) interest expense, net,
(ii) provision for income taxes and
(iii) depreciation, depletion and amortization. Pro forma
Adjusted EBITDA represents pro forma EBITDA further adjusted to
reflect the impact of (i) preferred dividends,
(ii) minority interest in net income of consolidated
subsidiaries,
|
S-22
|
|
|
|
|
(iii) losses on early
extinguishment and conversion of debt, (iv) gains on sales
of assets, (v) Inco termination fee, net of expenses,
(vi) other income, net and (vii) equity in PT Smelting
and affiliated companies earnings.
|
|
|
EBITDA and Adjusted EBITDA are
frequently used by securities analysts, investors, lenders and
others to evaluate companies performance, including, among
other things, profitability before the effect of financing and
similar decisions. Because securities analysts, investors,
lenders and others use EBITDA and Adjusted EBITDA, our
management believes that our presentation of EBITDA and Adjusted
EBITDA affords them greater transparency in assessing our
financial performance. EBITDA and Adjusted EBITDA should not be
considered as a substitute for measures of financial performance
prepared in accordance with GAAP. EBITDA and Adjusted EBITDA
may not necessarily be comparable to similarly titled measures
reported by other companies, as different companies calculate
them differently.
|
|
|
The following table reconciles net
income applicable to common stock to EBITDA and to Adjusted
EBITDA for the year ended December 31, 2006:
|
|
|
|
|
|
|
|
|
|
Pro forma
|
|
|
|
Year Ended
|
|
(Dollars in
millions)
|
|
December 31,
2006
|
|
|
|
|
Income from continuing operations
applicable to common stock
|
|
$
|
2,917.1
|
|
Interest expense, net
|
|
|
1,339.9
|
|
Provision for income taxes
|
|
|
1,918.9
|
|
Depreciation, depletion and
amortization
|
|
|
1,268.2
|
|
|
|
|
|
|
EBITDA
|
|
$
|
7,444.1
|
|
Preferred dividends
|
|
|
60.5
|
|
Minority interests in net income of
consolidated subsidiaries
|
|
|
960.6
|
|
Losses on early extinguishment and
conversion of debt
|
|
|
32.0
|
|
Gains on sales of
assets(1)
|
|
|
(30.6
|
)
|
Inco termination fee, net of
expenses(2)
|
|
|
(435.1
|
)
|
Other income,
net(3)
|
|
|
(218.6
|
)
|
Equity in PT Smelting and
affiliated companies earnings
|
|
|
(11.1
|
)
|
|
|
|
|
|
Adjusted EBITDA
|
|
$
|
7,801.8
|
|
|
|
|
|
|
(1)
|
|
Includes gains of
$29.7 million at Atlantic Copper from the disposition of
land and certain royalty rights.
|
(2)
|
|
Reflects gain from a termination
fee received, net of expenses, resulting from termination of a
Combination Agreement with Inco, Ltd.
|
(3)
|
|
Primarily relates to interest
income.
|
S-23
Risk
factors
In addition to the other information included or incorporated
by reference in this prospectus supplement, including the
matters addressed in Cautionary statement regarding
forward-looking statements, you should carefully consider
the following risk factors set forth below before making an
investment decision with respect to the notes. In addition, you
should read and consider the risk factors associated with each
of the businesses of Freeport-McMoRan and Phelps Dodge because
these risk factors may also affect the operations and financial
results reported by the combined company. See Where you
can find more information.
Risks
related to the notes
Our substantial
indebtedness could adversely affect our financial condition and
prevent us from fulfilling our obligations under our outstanding
indebtedness and the notes.
The combined company will have incurred significant debt to fund
a portion of the cash consideration payable to the Phelps Dodge
shareholders in the acquisition. As of December 31, 2006,
on a pro forma basis giving effect to the transactions, the
outstanding principal amount of our indebtedness would have been
approximately $17.6 billion (excluding unused availability under
our revolving credit facility of approximately $1.4 billion
after giving effect to outstanding letters of credit). Our level
of indebtedness could have important consequences for you as a
note holder. For example, it could:
|
|
|
make it difficult for us to satisfy our obligations with respect
to the notes;
|
|
|
increase our vulnerability to general adverse economic and
industry conditions;
|
|
|
require us to dedicate a substantial portion of our cash flow
from operations and proceeds of any equity issuances to payments
on our indebtedness, thereby reducing the availability of cash
flow to fund working capital, capital expenditures, acquisitions
and investments and other general corporate purposes;
|
|
|
make it difficult for us to optimally capitalize and manage the
cash flow for our businesses;
|
|
|
limit our flexibility in planning for, or reacting to, changes
in our businesses and the markets in which we operate;
|
|
|
place us at a competitive disadvantage to our competitors that
have less debt;
|
|
|
limit our ability to borrow money or sell stock to fund our
working capital, capital expenditures, acquisitions and debt
service requirements and other financing needs; and
|
|
|
increase our interest expense if interest rates in general
increase because a substantial portion of our indebtedness bears
interest at floating rates.
|
In addition, we may need to incur additional indebtedness in the
future in the ordinary course of business. The terms of our new
senior credit facilities and other agreements governing our
indebtedness allow us to incur additional debt subject to
certain limitations. If new debt is added to current debt
levels, the risks described above could intensify. Furthermore,
if future debt financing is not available to us when required or
is not available on acceptable terms, we may be unable to grow
our business, take advantage of business opportunities, respond
to competitive pressures or refinance maturing debt, any of
which could have a material adverse effect on our operating
results and financial condition. Moreover, the combined
companys
S-24
ability to satisfy financial tests or utilize third-party
guarantees for financial assurance with respect to reclamation
obligations may be adversely impacted if its credit ratings were
downgraded below investment grade.
We need
significant amounts of cash to service our indebtedness. If we
are unable to generate a sufficient amount of cash to service
our indebtedness, our financial condition and results of
operations could be negatively impacted.
We need significant amounts of cash in order to service and
repay our indebtedness. Our ability to generate cash in the
future will be, to a certain extent, subject to general
economic, financial, competitive and other factors that may be
beyond our control. In addition, our ability to borrow funds in
the future to service our debt will depend on covenants in our
new senior credit facilities, existing indentures and other debt
agreements we may have in the future. Future borrowings may not
be available to us under our new senior credit facilities or
from the capital markets in amounts sufficient to enable us to
pay our obligations as they mature or to fund other liquidity
needs. If we are not able to obtain such borrowings or generate
cash flow from operations in an amount sufficient to enable us
to service and repay our indebtedness, we will need to refinance
our indebtedness or be in default under the agreements governing
our indebtedness. Such refinancing may not be available on
favorable terms or at all. The inability to service, repay
and/or refinance our indebtedness could negatively impact our
financial condition and results of operations.
The notes are
unsecured and effectively subordinated to our existing and
future secured indebtedness.
Our obligations under each series of notes will not be secured
by any of our assets, while our obligations under our new senior
credit facilities and under certain outstanding debt securities
issued by Freeport-McMoRan and certain outstanding debt
securities issued or assumed by Phelps Dodge will be secured by
certain stock pledges. The new senior credit facilities and
certain of the existing Freeport-McMoRan debt securities will be
secured by pledges of all or a portion of the outstanding shares
of capital stock of certain of Freeport-McMoRans
subsidiaries. Certain of the existing Phelps Dodge debt
securities will be secured by pledges of all or a portion of the
outstanding shares of capital stock of certain of Phelps
Dodges subsidiaries. In addition, our new senior credit
facilities will be secured by pledges of the indebtedness owed
to Freeport-McMoRan by its subsidiaries and the amended and
restated portion of our new revolving credit facility will
continue to be secured by PT Freeport Indonesias assets,
including its Contract of Work. Therefore, the lenders under our
new senior credit facilities, the holders of certain outstanding
Freeport-McMoRan and Phelps Dodge debt securities and holders of
any other secured debt that we or our subsidiaries may incur in
the future, will have claims with respect to these assets that
have priority over the claims of holders of the notes.
In the event that we are declared bankrupt, become insolvent or
are liquidated or reorganized, holders of secured obligations
will be entitled to be paid to the extent of the assets securing
such debt. Thereafter, holders of the notes will participate
ratably with all holders of our other senior unsecured
indebtedness, based upon the respective amounts owed to each
holder or creditor, in our remaining assets. In any of the
foregoing events, we cannot assure you that there will be
sufficient assets to pay amounts due on the notes. As a result,
holders of notes may receive less, ratably, than holders of our
secured indebtedness.
S-25
As of December 31, 2006, on a pro forma basis giving effect
to the transactions, we had $10,612.9 million of secured
indebtedness ($10,000.0 million of which consisted of
outstanding borrowings and related guarantees under our new
senior credit facilities and $612.9 million of which consisted
of indebtedness under certain existing Freeport-McMoRan debt
securities). We had approximately $1.4 billion of secured
debt available for additional borrowing under our new revolving
credit facility as of December 31, 2006 on a pro forma
basis after giving effect to the transactions and outstanding
letters of credit. For further information related to this risk
factor, see Description of certain indebtedness.
The notes will
not be guaranteed by any of our subsidiaries, including Phelps
Dodge, and will be structurally subordinated to the debt and
other liabilities of our subsidiaries, which means that
creditors of our subsidiaries will be paid from the assets of
those entities before holders of the notes would have any claims
to those assets.
The notes will not be guaranteed by any of our subsidiaries,
including Phelps Dodge. Accordingly, the notes will be
effectively subordinated to all debt and other liabilities,
including trade debt and preferred share claims, of our
subsidiaries. As of December 31, 2006, after giving pro
forma effect to the transactions, our subsidiaries would have
had $23,495.3 million of total liabilities (including trade
payables). In the event of a bankruptcy, liquidation or
reorganization of any of our subsidiaries, holders of its
indebtedness and its creditors (including preferred
stockholders) will generally be entitled to payment from the
assets and earnings of such subsidiary before any assets of such
subsidiary are available for distribution to us and our
creditors, including holders of the notes. In any of the
foregoing events, we cannot assure you that there will be
sufficient assets to pay amounts due on the notes. In addition,
certain of our subsidiaries will guarantee our obligations under
our new senior credit facilities and the existing
Freeport-McMoRan debt securities to the extent the guarantee
would not constitute a fraudulent conveyance, result in adverse
tax consequences to us or violate applicable local law. For
further information related to this risk factor, see
Description of the notesRanking.
The notes lack
certain covenants typically found in other comparably rated
public debt securities.
Although the notes are rated below investment grade by both
Standard & Poors and Moodys Investors
Service, they lack the protection of certain financial and other
restrictive covenants typically associated with comparably rated
public debt securities, including covenants related to
transactions with affiliates and dividend and other payment
restrictions affecting subsidiaries.
The agreements
governing our indebtedness contain various covenants that limit
our discretion in the operation of our business and also require
us to meet financial maintenance tests and other covenants. The
failure to comply with such tests and covenants could have a
material adverse effect on us.
The agreements governing our indebtedness contain various
covenants, including those that restrict our ability to:
|
|
|
incur additional indebtedness;
|
|
|
engage in transactions with affiliates;
|
|
|
create liens on our assets;
|
S-26
|
|
|
make payments in respect of, or redeem or acquire, debt or
equity issued by us or our subsidiaries, including the payment
of dividends on our common stock;
|
|
|
make acquisitions of new subsidiaries;
|
|
|
make investments in or loans to entities that we do not control,
including joint ventures;
|
|
|
use assets as security in other transactions;
|
|
|
sell assets, subject to certain exceptions;
|
|
|
merge with or into other companies;
|
|
|
enter into sale and leaseback transactions;
|
|
|
enter into unrelated businesses;
|
|
|
enter into agreements or arrangements that restrict the ability
of certain of our subsidiaries to pay dividends or other
distributions;
|
|
|
prepay indebtedness; and
|
|
|
enter into certain new hedging transactions other than in the
ordinary course.
|
In addition, our new senior credit facilities require that we
meet certain financial tests at any time that borrowings are
outstanding under our new revolving credit facility, including a
leverage ratio test and a secured leverage ratio test. During
periods in which copper, gold or molybdenum prices or production
volumes, or other conditions reflect the adverse impact of
cyclical market trends or other factors, we may not be able to
comply with the applicable financial covenants.
Any failure to comply with the restrictions of our new senior
credit facilities or any agreement governing our other
indebtedness may result in an event of default under those
agreements. Such default may allow the creditors to accelerate
the related debt, which acceleration may trigger
cross-acceleration or cross-default provisions in other debt.
Our assets and cash flow may not be sufficient to fully repay
borrowings under our outstanding debt instruments, either upon
maturity or, if accelerated, upon an event of default.
If, when required, we are unable to repay, refinance or
restructure our indebtedness under, or amend the covenants
contained in, our new senior credit agreements, or if a default
otherwise occurs, the lenders under our new senior credit
facilities could elect to terminate their commitments
thereunder, cease making further loans, declare all borrowings
outstanding, together with accrued interest and other fees, to
be immediately due and payable, institute foreclosure
proceedings against those assets that secure the borrowings
under our new senior credit facilities and prevent us from
making payments on the notes. Any such actions could force us
into bankruptcy or liquidation, and we cannot provide any
assurance that we could repay our obligations under the notes in
such an event.
Our holding
company structure may impact your ability to receive payment on
the notes.
We are a holding company with no material assets other than the
capital stock of our subsidiaries. As a result, our ability to
repay our indebtedness, including the notes, is dependent on the
generation of cash flow by our subsidiaries and their ability to
make such cash available to us, by dividend, debt repayment or
otherwise. Our subsidiaries do not have any obligation to
S-27
pay amounts due on the notes or to make funds available for that
purpose. In addition, our subsidiaries may not be able to, or be
permitted to, make distributions to enable us to make payments
in respect of our indebtedness, including each series of notes.
Each of our subsidiaries is a distinct legal entity and, under
certain circumstances, legal and contractual restrictions, as
well as the financial condition and operating requirements of
our subsidiaries, may limit our ability to obtain cash from our
subsidiaries. Our rights to participate in any distribution of
our subsidiaries assets upon their liquidation,
reorganization or insolvency would generally be subject to the
prior claims of the subsidiaries creators, including any
trade creditors and preferred shareholders.
A financial
failure by any entity in which we have an interest may hinder
the payment of the notes.
A financial failure by any entity in which we have an interest
could affect payment of the notes if a bankruptcy court were to
substantively consolidate that entity with our
subsidiaries and/or with us. If a bankruptcy court substantively
consolidated an entity in which we have an interest with our
subsidiaries and/or with us, the assets of each entity so
consolidated would be subject to the claims of creditors of all
entities so consolidated. This could expose our creditors,
including holders of the notes, to potential dilution of the
amount ultimately recoverable because of the larger creditor
base. Furthermore, forced restructuring of the notes could occur
through the cram-down provisions of the U.S.
bankruptcy code. Under this provision, the notes could be
restructured over the note holders objections as to their
general terms, primarily interest rate and maturity.
We may not have
the ability to finance the change of control repurchase offer
required by the indenture governing the notes.
Upon certain change of control events, as that term is defined
in the indenture, including a change of control caused by an
unsolicited third party, we will be required to make an offer in
cash to repurchase all or any part of each holders notes
at a price equal to 101 percent of the principal amount
thereof, plus accrued interest. The source of funds for any such
repurchase would be our available cash or cash generated from
operations or other sources, including borrowings, sales of
equity or funds provided by a new controlling person or entity.
We cannot assure you that sufficient funds will be available at
the time of any change of control event to repurchase all
tendered notes pursuant to this requirement. Our failure to
offer to repurchase notes, or to repurchase notes tendered,
following a change of control will result in a default under the
indenture, which could lead to a cross-default under our new
senior credit facilities and under the terms of our other
indebtedness. In addition, our new senior credit facilities may
prohibit us from making any such required repurchases. Prior to
repurchasing the notes upon a change of control event, as
required under the indenture, we must either repay outstanding
indebtedness under our new senior credit facilities or obtain
the consent of the lenders under those facilities. If we do not
obtain the required consents or repay our outstanding
indebtedness under our new senior credit facilities, we would
remain prohibited from offering to repurchase the notes. Our new
senior credit facilities also provide that a change of control,
as defined therein, will be a default that permits the lenders
to accelerate the maturity of borrowings thereunder and, if such
debt is not repaid, to enforce the security interests in the
collateral securing such debt. For further information, see
Description of the notes.
One of the events which would trigger a change of control is a
sale of all or substantially all of our assets. The
phrase all or substantially all as used in the
definition of change of control has not been
interpreted under New York law (which is the governing law of
the
S-28
indenture) to represent a specific quantitative test. As a
consequence, investors may not be able to determine when a
change of control has occurred, giving rise to the repurchase
obligations under the indenture. It is possible, therefore, that
there could be a disagreement between us and some or all of the
holders of the notes over whether a specific asset sale or sales
is a change of control triggering event and that holders of the
notes might not receive a change of control offer in respect of
that transaction. In addition, in the event the holders of the
notes elected to exercise their rights under the indenture and
we elected to contest such election, there could be no assurance
as to how a court interpreting New York law would interpret the
phrase all or substantially all. In addition,
certain important corporate events, such as leveraged
recapitalizations that would increase the level of our
indebtedness, would not constitute a change of
control under the indenture related to the notes.
There is no
public market for the notes, and we cannot assure you that a
market for the notes will develop.
The underwriters have advised us that they currently intend to
make a market in the notes. However, the underwriters are not
obligated to do so and any underwriter may discontinue its
market-making activities at any time without notice. We do not
intend to apply for a listing of the notes on any securities
exchange or automated interdealer quotation system.
The notes will be a new class of securities for which there is
no established public trading market, and no assurance can be
given as to:
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the liquidity of any such market that may develop;
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the ability of holders of the notes to sell their notes; or
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the price at which the holders of the notes would be able to
sell their notes.
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If such a market were to exist, the notes could trade at prices
that may be higher or lower than their principal amount or
purchase price, depending on many factors, including:
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prevailing interest rates and the markets for similar securities;
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the interest of securities dealers in making a market;
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the market price of our common stock;
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general economic conditions; and
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our financial condition, historic financial performance and
future prospects.
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Risks related to
the combined company
Declines in the
market prices of copper, gold and molybdenum could adversely
affect the combined companys earnings and cash flows, and
therefore its ability to repay its debt.
The earnings and cash flows of the combined company will be
affected significantly by the market prices of copper and, to a
lesser extent, gold and molybdenum. The world market prices of
these commodities have fluctuated historically and will be
affected by numerous factors beyond the control of the combined
company. Many financial analysts who follow the metals markets
are predicting that copper prices will decline significantly
from their current, historically high, levels over the next few
years. A decline in the world market price of one or more of
these commodities could adversely affect the combined
companys earnings and cash flows and therefore could
adversely affect its ability to repay its debt and depress its
stock price.
S-29
World copper prices have historically fluctuated widely. During
the two years ended December 31, 2006, the daily closing
prices on the London spot market ranged from $1.39 to $3.99 per
pound for copper. World copper prices are affected by numerous
factors beyond our control, including:
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the strength of the U.S. economy and the economies of other
industrialized and developing nations, including China, which
has become the largest consumer of refined copper in the world;
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available supplies of copper from mine production and
inventories;
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sales by holders and producers of copper;
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demand for industrial products containing copper;
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investment activity, including speculation, in copper as a
commodity;
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the availability and cost of substitute materials; and
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currency exchange fluctuations, including the relative strength
of the U.S. dollar.
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World gold prices have historically fluctuated widely. During
the two years ended December 31, 2006, the daily closing
prices on the London spot market ranged from $411 to $726 per
ounce for gold. World gold prices are affected by numerous
factors beyond our control, including:
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the strength of the U.S. economy and the economies of other
industrialized and developing nations, including China;
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global or regional political or economic crises;
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the relative strength of the U.S. dollar and other currencies;
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expectations with respect to the rate of inflation;
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interest rates;
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purchases and sales of gold by central banks and other holders;
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demand for jewelry containing gold; and
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investment activity, including speculation, in gold as a
commodity.
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Molybdenum prices also fluctuate widely, even more so than
copper. Molybdenum demand depends heavily on the global steel
industry, which uses the metal as a hardening and corrosion
inhibiting agent. Approximately 80 percent of molybdenum
production is used in this application. The remainder is used in
specialty chemical applications such as catalysts, water
treatment agents and lubricants. Approximately 65 percent
of global molybdenum production is a by-product of copper
mining, which is relatively insensitive to molybdenum prices.
During the past 15 years, Platts Metals Week
molybdenum Dealer Oxide prices per pound have ranged from a high
of $40.00 to a low of $1.82. During the two years ended
December 31, 2006, Platts Metals Week molybdenum
Dealer Oxide price ranged from $20.50 to $40.00 per pound.
Molybdenum prices are affected by numerous factors beyond our
control, including:
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the worldwide balance of molybdenum demand and supply;
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rates of global economic growth, especially construction and
infrastructure activity that requires significant amounts of
steel;
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the volume of molybdenum produced as a by-product of copper
production;
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S-30
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inventory levels;
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currency exchange fluctuations, including the relative strength
of the U.S. dollar; and
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production costs of U.S. and foreign competitors.
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Increased energy
and other production costs could reduce the combined
companys profitability and cash flow.
Each of Freeport-McMoRan and Phelps Dodge has experienced
increases in production costs in recent years primarily as a
result of higher energy costs and costs of other consumables,
higher mining costs and higher labor costs (including pension
and health-care costs).
Energy represents a significant portion of the production costs
for the combined companys operations. The principal
sources of energy for the combined companys operations are
electricity, purchased petroleum products, natural gas and coal.
The combined company will pay more for its energy needs during
times of progressively higher energy prices. As energy is a
significant portion of its production costs, if the combined
company is unable to procure sufficient energy at reasonable
prices in the future, it could adversely affect its profits and
cash flow.
In addition to energy, the combined companys production
costs will be affected by the prices of commodities it consumes
or uses in its operations, such as sulfuric acid, grinding
media, steel, reagents, liners, explosives and diluents. The
prices of such commodities are influenced by supply and demand
trends affecting the copper industry in general and other
factors, many of which are outside the combined companys
control, and are at times subject to volatile price movements.
Increases in the cost of these commodities could make production
at certain of the combined companys operations less
profitable, even in an environment of relatively high copper
prices. Increases in the costs of commodities that the combined
company consumes or uses may also significantly affect the
capital costs of new projects.
The volume and
grade of the ore reserves that the combined company recovers and
its rate of production may be more or less than
anticipated.
The combined companys ore reserve amounts are determined
in accordance with established mining industry practices and
standards, but are estimates of the mineral deposits that can be
recovered economically and legally based on currently available
data. Ore bodies may not conform to standard geological
expectations, and estimates may change as new data becomes
available. Because ore bodies do not contain uniform grades of
minerals, the combined companys metal recovery rates will
vary from time to time. There are also uncertainties inherent in
estimating quantities of ore reserves and copper recovered from
stockpiles. The quantity of copper contained in mill and leach
stockpiles is based upon surveyed volumes of mined material and
daily production records. The volume and grade of ore reserves
recovered, rates of production and recovered copper from
stockpiles may be less than anticipated. Additionally, as the
determination of ore reserves is based, in part, on historical
selling prices, a prospective decrease in such prices may result
in a reduction in reported and economically recoverable ore
reserves. These factors may result in variations in the volumes
of minerals that the combined company can sell from period to
period.
Some ore reserves may become unprofitable to develop if there
are unfavorable long-term market price fluctuations in copper,
gold or molybdenum, or if there are significant increases in
operating or capital costs. In addition, ore reserves are
depleted as mined.
S-31
Our ability to replenish our ore reserves is important to our
long-term viability. The combined companys exploration
programs may not result in the discovery of additional mineral
deposits that can be mined profitably.
The combined
companys business is subject to operational
risks.
Mines by their nature are subject to many operational risks and
factors that are generally outside of the combined
companys control and could impact its business, operating
results and cash flows. These operational risks and factors
include, but are not limited to:
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unanticipated ground and water conditions and adverse claims to
water rights;
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geological problems, including earthquakes and other natural
disasters;
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metallurgical and other processing problems;
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the occurrence of unusual weather or operating conditions and
other force majeure events;
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lower than expected ore grades or recovery rates;
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accidents;
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delays in the receipt of or failure to receive necessary
government permits;
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the results of litigation, including appeals of agency decisions;
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uncertainty of exploration and development;
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delays in transportation;
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labor disputes;
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inability to obtain satisfactory insurance coverage;
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unavailability of materials and equipment;
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the failure of equipment or processes to operate in accordance
with specifications or expectations; and
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the results of financing efforts and financial market conditions.
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The combined
company will operate on a broader geographical scope than either
Freeport-McMoRan
or Phelps Dodge has operated individually, and will be exposed
to a broader range of political, social and geographic risks
than either company has been exposed to on an individual
basis.
Freeport-McMoRans primary operating assets are located in
Indonesia. Accordingly, the business of the combined company may
be adversely affected by Indonesian political, economic and
social uncertainties, in addition to the usual risks associated
with conducting business in a foreign country. Because Phelps
Dodge does not have any significant operations in Indonesia,
these risks are different from and in addition to those to which
the business of Phelps Dodge has historically been exposed. See
Risk factorsRisks related to Freeport-McMoRans
business below.
Phelps Dodge conducts mining operations in the United States,
Chile and Peru and has a significant development project in the
Democratic Republic of Congo (which is expected to begin
production by early 2009). Accordingly, the business of the
combined company may be adversely affected by political,
economic and social uncertainties in these countries, in
addition to the usual risks associated with conducting business
in a foreign country. Because Freeport-McMoRan has no
significant operations in any of these countries, these risks
are different from and in addition to those to which the
business of Freeport-McMoRan has historically been exposed. See
Risk factorsRisks related to Phelps Dodges
business below.
S-32
Movements in
foreign currency exchange rates or interest rates could
negatively affect the combined companys operating
results.
Substantially all of the combined companys revenues and a
significant portion of its costs will be denominated in U.S.
dollars; however, some of its costs, and certain of its asset
and liability accounts, will be denominated in Indonesian
rupiah, Chilean pesos, Peruvian nuevos soles and other foreign
currencies. As a result, the combined company will be generally
less profitable when the U.S. dollar weakens in relation to
these foreign currencies. From time to time, the combined
company may implement currency hedges intended to reduce its
exposure to changes in foreign currency exchange rates. However,
its hedging strategies may not be successful, and any of its
unhedged foreign exchange payments will continue to be subject
to market fluctuations.
Freeport-McMoRan
and Phelps Dodge may experience difficulties in integrating
their businesses, which could cause the combined company to fail
to realize many of the anticipated potential benefits of the
transactions.
Achieving the anticipated benefits of the transactions will
depend in part upon whether our two companies integrate our
businesses in an efficient and effective manner. We may not be
able to accomplish this integration process smoothly or
successfully. The difficulties of combining the two
companies businesses potentially will include, among other
things:
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the necessity of coordinating geographically separated
organizations and addressing possible differences in corporate
cultures and management philosophies, and the integration of
certain operations following the transaction will require the
dedication of significant management resources, which may
temporarily distract managements attention from the
day-to-day
business of the combined company;
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any inability of our management to integrate successfully the
operations of our two companies or to adapt to the addition of
lines of business in which Freeport-McMoRan has not historically
engaged; and
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any inability of our management to cause best practices to be
applied to the combined companys businesses.
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An inability to realize the full extent of the anticipated
benefits of the acquisition, as well as any delays encountered
in the transition process, could have an adverse effect upon the
revenues, level of expenses and operating results of the
combined company.
The combined
company will depend on its senior management team and other key
employees, and the loss of any of these employees could
adversely affect the combined companys business.
The success of the combined company after the acquisition will
depend in part upon the ability of Freeport-McMoRan and Phelps
Dodge to retain senior management and other key employees of
both companies. Competition for qualified personnel can be very
intense. In addition, senior management and key employees may
depart because of issues relating to the uncertainty or
difficulty associated with the integration of the companies or a
desire not to remain with the combined company. Accordingly, no
assurance can be given that Freeport-McMoRan or Phelps Dodge
will be able to retain senior management and key employees to
the same extent that they have been able to do so in the past.
S-33
Risks related to
Freeport-McMoRans business
Because
Freeport-McMoRans primary operating assets are located in
the Republic of Indonesia, Freeport-McMoRans business may
be adversely affected by Indonesian political, economic and
social uncertainties, in addition to the usual risks associated
with conducting business in a foreign country.
Indonesia has faced political, economic and social
uncertainties, including separatist movements and civil and
religious strife in a number of provinces. In particular,
several separatist groups are opposing Indonesian rule over the
province of Papua, where Freeport-McMoRans mining
operations are located, and have sought political independence
for the province. In response, Indonesia enacted regional
autonomy laws, which became effective January 1, 2001. The
manner in which the new laws are being implemented and the
degree of political and economic autonomy that they may bring to
individual provinces, including Papua, are uncertain and are
ongoing issues in Indonesian politics. In Papua, there have been
sporadic attacks on civilians by separatists and sporadic but
highly publicized conflicts between separatists and the
Indonesian military. Social, economic and political instability
in Papua could materially and adversely affect us if this
instability results in damage to our property or interruption of
our activities.
Maintaining a good working relationship with the Indonesian
government is important to Freeport-McMoRan because all of
Freeport-McMoRans mining operations are located in
Indonesia and are conducted pursuant to a Contract of Work with
the Indonesian government. Accordingly, Freeport-McMoRan is also
subject to the risks associated with conducting business in and
with a foreign country, including the risk of forced
modification of existing contracts; changes in the
countrys laws and policies, including those relating to
taxation, royalties, divestment, imports, exports and currency
and the risk of having to submit to the jurisdiction of a
foreign court or arbitration panel or having to enforce the
judgment of a foreign court or arbitration panel against a
sovereign nation within its own territory. In addition,
Freeport-McMoRan is subject to the risk of expropriation.
Freeport-McMoRans insurance does not cover losses caused
by expropriation.
In February 2006, a group of illegal gold panners engaged in
conflict with Indonesian police and PT Freeport Indonesia
security personnel when they were requested to leave an area
near Freeport-McMoRans milling facilities. Following the
incident, the illegal panners blocked the road leading to the
Grasberg mine and mill in protest and Freeport-McMoRan
temporarily suspended mining and milling operations as a
precautionary measure. The panners also vandalized some of
Freeport-McMoRans light vehicles and offices near this
area, causing approximately $2 million in damages.
Freeport-McMoRans port facilities continued to operate
during the disruption and concentrate shipments were not
affected. The panners, mostly Papuans from outside
Freeport-McMoRans area of operations, presented a list of
aspirations, primarily relating to their desire to share in the
benefits of Freeport-McMoRans existing initiatives and
programs provided for the Papuans who are the traditional
residents of Freeport-McMoRans operations area. Mining and
milling operations resumed after an approximate
four-day
outage. During the incident at Freeport-McMoRans mine and
mill, protestors in Jakarta vandalized the entrance floor of the
office building housing Freeport-McMoRans Indonesian
headquarters and staged a
three-day
rally outside the building. The Indonesian police handled this
matter, which did not disrupt Freeport-McMoRans
administrative functions or damage any of
Freeport-McMoRans facilities.
Freeport-McMoRan cannot predict if there will be additional
incidents similar to the February 2006 protests or other
incidents that could disrupt Freeport-McMoRans operations.
If there
S-34
were additional protests or other incidents at
Freeport-McMoRans mine and mill facilities, it could
adversely affect Freeport-McMoRans business and
profitability in ways that Freeport-McMoRan cannot predict at
this time.
In addition to
the usual risks encountered in the mining industry,
Freeport-McMoRan faces additional risks because
Freeport-McMoRans operations are located on difficult
terrain in a very remote area.
Freeport-McMoRans mining operations are located in steeply
mountainous terrain in a very remote area in Indonesia. Because
of these conditions, Freeport-McMoRan has had to overcome
special engineering difficulties and develop extensive
infrastructure facilities. In addition, the area receives
considerable rainfall, which has led to periodic floods and
mudslides. The mine site is also in an active seismic area and
has experienced earth tremors from time to time. In addition to
these special risks, Freeport-McMoRan is also subject to the
usual risks associated with the mining industry, such as the
risk of encountering unexpected geological conditions that may
result in cave-ins and flooding of mine areas.
Freeport-McMoRans insurance may not sufficiently cover an
unexpected natural or operating disaster.
On October 9, 2003, a slippage of material occurred in a
section of the Grasberg open pit, resulting in eight fatalities.
On December 12, 2003, a debris flow involving a relatively
small amount of loose material occurred in the same section of
the open pit resulting in only minor property damage. All
material involved in the affected mining areas was removed. The
events caused Freeport-McMoRan to alter its short-term mine
sequencing plans, which adversely affected
Freeport-McMoRans 2003 and 2004 production. While
Freeport-McMoRan resumed normal production activities in the
second quarter of 2004, no assurance can be given that similar
events will not occur in the future.
On March 23, 2006, a mud/topsoil slide involving
approximately 75,000 metric tons of material occurred from a
mountain ridge above service facilities supporting PT Freeport
Indonesias mining facilities. Regrettably, three contract
workers were fatally injured in the event. The material damaged
a mess hall and an adjacent area. As a result of investigations
by PT Freeport Indonesia and the Indonesian Department of Energy
and Mineral Resources, Freeport-McMoRan conducted geotechnical
studies to identify any potential hazards to facilities from
slides. The existing early warning system for potential slides,
based upon rainfall and other factors, has also been expanded.
PT Freeport Indonesia recorded a charge of $1.9 million
($1.0 million to net income) in the first quarter of 2006
for damages related to this event. The event did not directly
involve operations within the Grasberg open-pit mine or PT
Freeport Indonesias milling operations.
The terrorist
attacks in the United States on September 11, 2001,
subsequent attacks in Indonesia and the potential for additional
future terrorist acts and other recent events have created
economic and political uncertainties that could materially and
adversely affect Freeport-McMoRans business.
On August 31, 2002, three people were killed and 11 others
were wounded in an ambush by a group of unidentified assailants.
The assailants shot at several vehicles transporting
international contract teachers from Freeport-McMoRans
school in Tembagapura, their family members, and other
contractors to PT Freeport Indonesia on the road near
Tembagapura, the mining town where the majority of PT Freeport
Indonesias personnel reside. Freeport-McMoRan, along with
the U.S. government, the central Indonesian government, the
Papuan provincial and local governments, and leaders of the
local people residing in the area of Freeport-McMoRans
operations condemned the attack. Indonesian authorities and the
U.S. FBI investigated the
S-35
incident, which resulted in the U.S. indictment of an alleged
operational commander of the Free Papua Movement/National
Freedom Force. In January 2006, Indonesian Police, accompanied
by FBI agents, arrested the alleged operational commander in the
Free Papua Movement/National Freedom Force and 11 other Papuans.
In November 2006, verdicts and sentencing were announced for
seven of the accused in the August 2002 shooting, including a
life sentence for the confessed leader of the attack.
On October 12, 2002, a bombing killed 202 people in the
Indonesian province of Bali, which is 1,500 miles west of
Freeport-McMoRans mining and milling operations.
Indonesian authorities arrested 35 people in connection with
this bombing and 29 of those arrested have been tried and
convicted. On August 5, 2003, 12 people were killed and
over 100 others were injured by a car bomb detonated outside of
the JW Marriott Hotel in Jakarta, Indonesia. On
September 9, 2004, 11 people were killed and over 200
others injured by a car bomb detonated in front of the
Australian embassy in Jakarta. On October 1, 2005, three
suicide bombers killed 19 people and wounded over 100 others in
Bali. The same international terrorist organizations are
suspected in each of these incidents. In November 2005,
Indonesian Police raided a house in East Java that resulted in
the death of other accused terrorists linked to the bombings
discussed above. Freeport-McMoRans mining and milling
operations were not interrupted by these incidents but their
corporate office in Jakarta had to relocate for several months
following the bombing in front of the Australian embassy.
We cannot predict whether there will be additional incidents
similar to the recent shooting or bombings. If there were to be
additional separatist, terrorist or other violence in Indonesia,
it could materially and adversely affect Freeport-McMoRans
business and profitability in ways that we cannot predict at
this time.
Terrorist attacks and other events have caused uncertainty in
the worlds financial and insurance markets and may
significantly increase global political, economic and social
instability, including in Indonesia. In addition to the Bali, JW
Marriott Hotel and Australian embassy bombings, there have been
anti-American
demonstrations in certain sections of Indonesia reportedly led
by radical Islamic activists. Radical activists have also
threatened to attack foreign interests and have called for the
expulsion of U.S. and British citizens and companies from
Indonesia.
It is possible that further acts of terrorism may be directed
against the U.S. domestically or abroad, and such acts could be
directed against properties and personnel of companies such as
our. The attacks and the resulting economic and political
uncertainties, including the potential for further terrorist
acts, have negatively impacted insurance markets. Moreover,
while Freeport-McMoRans property and business interruption
insurance covers damages to insured property directly caused by
terrorism, this insurance does not cover damages and losses
caused by war. Terrorism and war developments may materially and
adversely affect Freeport-McMoRans business and
profitability in ways that we cannot predict at this time.
Freeport-McMoRans
Contracts of Work are subject to termination if Freeport-McMoRan
does not comply with its contractual obligations, and if a
dispute arises, Freeport-McMoRan may have to submit to the
jurisdiction of a foreign court or arbitration panel.
PT Freeport Indonesias Contracts of Work and other
Contracts of Work in which Freeport-McMoRan has an interest were
entered into under Indonesias 1967 Foreign Capital
Investment Law, which provides guarantees of remittance rights
and protection against nationalization. Freeport-McMoRans
Contracts of Work can be terminated by the Government of
Indonesia if Freeport-McMoRan does not satisfy our contractual
obligations, which include the payment of
S-36
royalties and taxes to the government and the satisfaction of
certain mining, environmental, safety and health requirements.
At times, certain government officials and others in Indonesia
have questioned the validity of contracts entered into by the
Government of Indonesia prior to May 1998 (i.e., during the
Suharto regime, which lasted over 30 years), including PT
Freeport Indonesias Contract of Work, which was signed in
December 1991. Freeport-McMoRan cannot assure you that the
validity of, or their compliance with, the Contracts of Work
will not be challenged for political or other reasons. PT
Freeport Indonesias Contract of Work and
Freeport-McMoRans other Contracts of Work require that
disputes with the Indonesian government be submitted to
international arbitration. Notwithstanding that provision, if a
dispute arises under the Contracts of Work, Freeport-McMoRan
faces the risk of having to submit to the jurisdiction of a
foreign court or arbitration panel, and if Freeport-McMoRan
prevails in such a dispute, Freeport-McMoRan will face the
additional risk of having to enforce the judgment of a foreign
court or arbitration panel against Indonesia within its own
territory.
Indonesian government officials have periodically undertaken
reviews regarding Freeport-McMoRans compliance with
Indonesian environmental laws and regulations and the terms of
the Contracts of Work. In 2006, the Government of Indonesia
created a joint team for Periodic Evaluation on
Implementation of the PT-FI Contract of Work (COW) to
conduct a periodic evaluation every five years. The team
consists of five working groups, whose members are from relevant
ministries or agencies, covering production, state revenues,
community development, environmental issues and security issues.
Freeport-McMoRan has conducted numerous working meetings with
these groups. The joint team has indicated that it will issue
its report shortly. While Freeport-McMoRan believes that it
complies with the Contract of Work in all material respects,
Freeport-McMoRan cannot assure you that the report will conclude
that it is complying with all of the provisions of PT Freeport
Indonesias Contract of Work. Separately, the Indonesian
House of Representatives created a working committee on PT
Freeport Indonesia. Members of this group have also visited
Freeport-McMoRans operations and held a number of hearings
in Jakarta. Freeport-McMoRan will continue to work with these
groups to respond to their questions about
Freeport-McMoRans operations and its compliance with PT
Freeport Indonesias Contract of Work.
Any suspension of
required activities under Freeport-McMoRans Contracts of
Work requires the consent of the Indonesian
government.
Freeport-McMoRans Contracts of Work permit
Freeport-McMoRan to suspend certain contractually required
activities, including exploration, for a period of one year by
making a written request to the Indonesian government. These
requests are subject to the approval of the Indonesian
government and are renewable annually. If Freeport-McMoRan does
not request a suspension or is denied a suspension, then
Freeport-McMoRan is required to continue its activities under
the Contract of Work or potentially be declared in default.
Moreover, if a suspension continues for more than one year for
reasons other than force majeure and the Indonesian government
has not approved such continuation, then the government would be
entitled to declare a default under the Contract of Work.
Freeport-McMoRan suspended its field exploration activities
outside of Block A in recent years due to safety and security
issues and regulatory uncertainty relating to a possible
conflict between its mining and exploration rights in certain
forest areas and an Indonesian Forestry law enacted in 1999
prohibiting open-pit mining in forest preservation areas. In
2001, Freeport-McMoRan requested and received from the
Government of Indonesia, formal temporary
S-37
suspensions of its obligations under the Contracts of Work in
all areas outside of Block A. Recent Indonesian legislation
permits open-pit mining in PT Freeport Indonesias Block B
area, subject to certain requirements. Following an assessment
of these requirements and a review of security issues, in 2007
Freeport-McMoRan plans to resume exploration activities in
certain prospective Contract of Work areas outside of Block A.
Freeport-McMoRans
mining operations create difficult and costly environmental
challenges, and future changes in environmental laws, or
unanticipated environmental impacts from Freeport-McMoRans
operations, could require it to incur increased costs.
Mining operations on the scale of Freeport-McMoRans
operations in Papua involve significant environmental risks and
challenges. Freeport-McMoRans primary challenge is to
dispose of the large amount of crushed and ground rock material,
called tailings, that results from the process by which
Freeport-McMoRan physically separates the copper-, gold- and
silver-bearing materials from the ore that it mines.
Freeport-McMoRans tailings management plan uses the river
system near its mine to transport the tailings to the lowlands
where the tailings and natural sediments are deposited in a
controlled area contained within a levee system that will be
regenerated. We incurred aggregate costs relating to tailings
management of $12.8 million in 2006, $8.7 million in
2005 and $11.8 million in 2004.
Another major environmental challenge is managing overburden,
which is the rock that must be moved aside in the mining process
in order to reach the ore. In the presence of air, water and
naturally occurring bacteria, some overburden can cause acid
rock drainage, or acidic water containing dissolved metals
which, if not properly managed, can have a negative impact on
the environment.
Certain Indonesian governmental officials have from time to time
raised issues with respect to Freeport-McMoRans tailings
and overburden management plans, including a suggestion that
Freeport-McMoRan implement a pipeline system rather than its
river deposition system for tailings disposal. Because
Freeport-McMoRans mining operations are remotely located
in steep mountainous terrain and in an active seismic area, a
pipeline system would be costly, difficult to construct and
maintain, more prone to catastrophic failure and involve
significant potentially adverse environmental issues. An
external panel of qualified experts, as directed in
Freeport-McMoRans 300K ANDAL (the Environmental Impact
Assessment document submitted to the Indonesian government and
approved in 1997), conducted detailed reviews and analyses of a
number of technical studies. They concluded that all significant
impacts identified were in line with the 300K ANDAL predictions,
and that the current system of riverine tailings management was
appropriate considering all site-specific factors. For these
reasons, Freeport-McMoRan does not believe that a pipeline
system is necessary or practical.
In March 2006, the Indonesian Ministry of Environment announced
the preliminary results of its PROPER environmental management
audit, acknowledging the effectiveness of PT Freeport
Indonesias environmental management practices in some
areas while making several suggestions for improvement in
others. Freeport-McMoRan is working with the Ministry of
Environment to address the issues raised as it completes the
audit process.
Freeport-McMoRan anticipates that it will continue to spend
significant financial and managerial resources on environmental
compliance. In addition, changes in Indonesian environmental
laws or unanticipated environmental impacts from
Freeport-McMoRans operations could require
Freeport-McMoRan to incur significant unanticipated costs.
S-38
Freeport-McMoRan
does not expect to mine all of its ore reserves before the
initial term of its Contract of Work expires.
All of Freeport-McMoRans current proven and probable ore
reserves, including the Grasberg deposit, are located in Block
A. The initial term of Freeport-McMoRans Contract of Work
covering these ore reserves expires at the end of 2021.
Freeport-McMoRan can extend this term for two successive
10-year
periods, subject to the approval of the Indonesian government,
which under Freeport-McMoRans Contract of Work cannot be
withheld or delayed unreasonably. Freeport-McMoRans ore
reserves reflect estimates of minerals that can be recovered
through the end of 2041 (i.e., through the expiration of the two
10-year
extensions) and its current mine plan has been developed, and
its operations are based on the assumption that Freeport-McMoRan
will receive the two
10-year
extensions. As a result, Freeport-McMoRan will not mine all of
its ore reserves during the current term of its Contract of
Work, and there can be no assurance that the Indonesian
government will approve the extensions. Prior to the end of
2021, Freeport-McMoRan expects to mine approximately
39 percent of aggregate proven and probable recoverable ore
at December 31, 2006, representing approximately
45 percent of PT Freeport Indonesias share of
recoverable copper reserves and approximately 59 percent of
its share of recoverable gold reserves.
Risks related to
Phelps Dodges business
Phelps
Dodges copper price protection programs may cause
significant volatility in its financial performance.
Phelps Dodges copper price protection programs have and
may continue to cause significant volatility in its financial
performance. At December 31, 2006, Phelps Dodge had in
place zero-premium copper collars (consisting of both put and
call options) for approximately 486 million pounds of its
expected 2007 copper sales. For 2007, the annual average London
Metals Exchange (LME) call strike price (ceiling) for its
zero-premium copper collars is $2.002 per pound. At
December 31, 2006, Phelps Dodge also had in place copper
put options for approximately 730 million pounds of its
expected 2007 copper sales, with an annual average LME put
strike price (floor) of $0.95 per pound for 2007. In accordance
with generally accepted accounting principles in the United
States, transactions under these copper price protection
programs do not qualify for hedge accounting treatment and are
adjusted to fair market value based on the forward-curve price
and implied volatility as of the last day of the reporting
period, with the gain or loss recorded in revenues. These
adjustments represent non-cash events as the contracts are
settled in cash only after the end of the relevant year based on
the annual average LME copper price. For the year ended
December 31, 2006, the pre-tax charges arising from Phelps
Dodges 2006 and 2007 copper price protection programs
reduced operating income by approximately $1,009 million.
Phelps
Dodges business is subject to complex and evolving laws
and regulations and environmental and regulatory compliance may
impose substantial costs.
Phelps Dodges global operations are subject to various
federal, state and local environmental laws and regulations
relating to improving or maintaining environmental quality.
Environmental laws often require parties to pay for remedial
action or to pay damages regardless of fault and may also often
impose liability with respect to divested or terminated
operations, even if the operations were terminated or divested
many years ago. The federal Clean Air Act has had a significant
impact, particularly on Phelps Dodges smelter and power
plants. Phelps Dodge also has potential liability for certain
sites it currently operates or formerly operated and for certain
S-39
third-party sites under the federal Superfund law and similar
state laws. Phelps Dodge is also subject to claims for natural
resource damages where the release of hazardous substances is
alleged to have injured natural resources.
Phelps Dodges mining operations and exploration
activities, both inside and outside the United States, are
subject to extensive laws and regulations governing prospecting,
development, production, exports, taxes, labor standards,
occupational health, waste disposal, protection and remediation
of the environment, protection of endangered and protected
species, mine safety, toxic substances and other matters. Mining
also is subject to risks and liabilities associated with
pollution of the environment and disposal of waste products
occurring as a result of mineral exploration and production.
Compliance with these laws and regulations imposes substantial
costs and subjects Phelps Dodge to significant potential
liabilities.
The laws and regulations that apply to Phelps Dodge are complex
and are continuously evolving in the jurisdictions in which
Phelps Dodge conducts business. Costs associated with
environmental and regulatory compliance have increased over
time, and Phelps Dodge expects these costs to continue to
increase in the future. In addition, the laws and regulations
that apply to Phelps Dodge may change in ways that could
otherwise have an adverse effect on its operations or financial
results. The costs of environmental obligations may exceed the
reserves that Phelps Dodge has established for such liabilities.
Mine closure
regulations may impose substantial costs.
Phelps Dodges operations in the United States are subject
to various federal and state mine closure and
mined-land
reclamation laws. The requirements of these laws vary depending
upon the jurisdiction. Over the last several years, there have
been substantial changes in these laws and regulations in the
states in which Phelps Dodges mines are located, as well
as changes in the regulations promulgated by the federal Bureau
of Land Management (BLM) for mining operations located on
unpatented mining claims located on federal public lands. The
amended BLM regulations governing
mined-land
reclamation for mining on federal lands will likely increase
Phelps Dodges regulatory obligations and compliance costs
over time with respect to mine closure reclamation. As estimated
costs increase, Phelps Dodges mines are required to post
increasing amounts of financial assurance to ensure the
availability of funds to perform future closure and reclamation.
The amount of financial assurance that has been provided for our
Chino, Tyrone and Cobre mines, pursuant to an agreement Phelps
Dodge reached with two New Mexico state agencies, totaled
approximately $495 million at December 31, 2006. Up to
70 percent of such financial assurance is in the form of
third-party guarantees issued by Phelps Dodge on behalf of its
operating subsidiaries and the balance, or approximately
30 percent, is provided in the form of trust funds, real
property collateral and letters of credit. The actual amount
required for financial assurance is subject to the completion of
additional permitting procedures, final agency determinations
and the results of administrative appeals, all of which could
result in some changes to the closure and reclamation plans and
further increases in the cost estimates and its related
financial assurance obligations. In addition, Phelps
Dodges Arizona mining operations have obtained approval of
reclamation plans for its mined land and approval of financial
assurance totaling approximately $174 million, but applications
for approval of closure plans for groundwater quality protection
are pending for some portions of its mines. Phelps Dodge also
has approved
mined-land
reclamation plans and financial assurance in place for its two
Colorado mines totaling approximately $81 million.
S-40
Most of the financial assurance provided for Phelps Dodges
southwestern U.S. mines requires a demonstration that it meets
financial tests showing Phelps Dodges capability to
perform the required closure and reclamation. Demonstrations of
financial capability have been made for all of the financial
assurance for Phelps Dodges Arizona mines. The financial
tests required for continued use of the financial capability
demonstrations and third-party guarantees include maintaining an
investment-grade rating on its senior debt securities. If, in
the future, Phelps Dodges or the combined companys
credit rating for senior unsecured debt falls below investment
grade, a portion of Phelps Dodges financial assurance
requirements might be required to be supplied in another form,
such as letters of credit, real property collateral or cash.
Phelps Dodge has reduced its use of surety bonds in support of
financial assurance obligations in recent years due to
significantly increasing costs and because many surety companies
require a significant level of collateral supporting the bonds.
If remaining surety bonds are unavailable at commercially
reasonable terms, the combined company could be required to post
other collateral or cash or cash equivalents directly in support
of financial assurance obligations.
In addition, Phelps Dodges international mines are subject
to various mine closure and
mined-land
reclamation laws. There have recently been significant changes
in closure and reclamation programs in Peru and Chile.
Phelps
Dodges operations outside the United States are subject to
the risks of doing business in foreign countries.
In 2006, Phelps Dodges international operations provided
approximately 39 percent of its consolidated sales (including
sales through PDMCs U.S. based sales company) and Phelps
Dodges international operations (including international
exploration) contributed approximately 54 percent of its
consolidated operating income. Due to the current development of
the Tenke Fungurume project in the Democratic Republic of Congo
and expansion projects at Cerro Verde and El Abra, Phelps Dodge
expects international operations to increase as a percentage of
sales and operating income in future years. Phelps Dodge fully
consolidates the results of certain of its domestic and
international mining operations in which it owns less than a
100 percent interest (and reports the minority interest).
During 2006, Phelps Dodges minority partners in its South
American mines were entitled to approximately 212,400 tons, or
38 percent, of Phelps Dodges international copper
production.
Phelps Dodges international activities are conducted in
Canada, Latin America, Europe, Asia and Africa, and are subject
to certain political and economic risks, including but not
limited to:
|
|
|
political instability and civil strife;
|
|
|
changes in foreign laws and regulations, including those
relating to the environment, labor, tax, royalties on mining
activities and dividends or repatriation of cash and other
property to the United States;
|
|
|
foreign currency fluctuations;
|
|
|
expropriation or nationalization of property;
|
|
|
exchange controls; and
|
|
|
import, export and trade regulations.
|
S-41
Use of
proceeds
We estimate that the net proceeds from the sale of the notes
offered hereby, after deducting estimated fees and expenses and
the underwriters discounts, will be approximately
$5,875.0 million.
The table below sets forth the estimated sources and uses for
the transactions based on balances as of December 31, 2006:
|
|
|
|
|
|
|
|
|
|
(Dollars
in millions)
|
|
|
|
|
|
|
Sources of
funds
|
|
Amount
|
|
Uses of
funds
|
|
Amount
|
|
|
Cash
|
|
$
|
2,500.0
|
|
Equity
purchased(c)
|
|
$
|
25,791.0
|
New revolving credit
facility(a)
|
|
|
|
|
Estimated fees and
expenses(d)
|
|
|
500.0
|
New Tranche A term loan
facility
|
|
|
2,500.0
|
|
|
|
|
|
New Tranche B term loan
facility
|
|
|
7,500.0
|
|
|
|
|
|
Senior notes offered hereby
|
|
|
6,000.0
|
|
|
|
|
|
Additional common
equity(b)
|
|
|
7,791.0
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total sources
|
|
$
|
26,291.0
|
|
Total uses
|
|
$
|
26,291.0
|
|
|
|
|
|
(a)
|
|
Based on expected cash balances at
closing, we do not expect to make any drawings under our new
revolving credit facility. Availability under the new revolving
credit facility will be reduced by outstanding letters of
credit. Our availability under our revolving credit facility is
anticipated to be approximately $1,400.0 million at closing
after giving effect to outstanding letters of credit. Following
the closing, we may be required to issue additional letters of
credit in connection with financial assurances with respect to
our reclamation obligations. See Risk factors
Risks related to Phelps Dodges business Mine
closure regulations may impose substantial costs.
|
|
(b)
|
|
Reflects the fair value of
Freeport-McMoRan common stock to be issued to Phelps Dodge
shareholders as a result of the acquisition calculated by using
the weighted average market price of Freeport-McMoRan common
stock from November 16, 2006 to November 21, 2006
multiplied by the estimated shares of Freeport-McMoRan common
stock to be issued to Phelps Dodge shareholders.
|
|
(c)
|
|
Based on the weighted average
market price of Freeport-McMoRan common stock from
November 16, 2006 to November 21, 2006, the cash
consideration to be paid in the acquisition, and the estimated
Phelps Dodge common shares outstanding and issuable at
December 31, 2006.
|
|
(d)
|
|
Reflects our estimate of fees and
expenses associated with the transactions, including financing
fees, estimated change of control costs and related employee
benefits and other transaction costs and professional fees.
|
S-42
Capitalization
The following table shows Freeport-McMoRans cash and cash
equivalents and capitalization as of December 31, 2006, on
an as reported basis, and cash and cash equivalents and
capitalization on a pro forma basis to reflect the transactions.
This table is unaudited and should be read in conjunction with
Use of proceeds, Unaudited pro forma condensed
combined financial statements, Selected consolidated
historical financial and operating data of
Freeport-McMoRan, Selected consolidated historical
financial and operating data of Phelps Dodge,
Managements discussion and analysis of financial
condition and results of operations of Freeport-McMoRan,
Managements discussion and analysis of financial
condition and results of operations of Phelps Dodge and
the financial statements and related notes of Freeport-McMoRan
and Phelps Dodge, which are included elsewhere or incorporated
by reference in this prospectus supplement.
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|
|
|
|
|
|
|
|
|
As of
December 31, 2006
|
(Dollars
in millions)
|
|
Actual
|
|
Pro
forma
|
|
|
Cash and cash
equivalents(a)
|
|
$
|
907.5
|
|
$
|
3,383.4
|
|
|
|
|
|
|
Debt:
|
|
|
|
|
|
|
Existing indebtedness of
Freeport-McMoRan
|
|
|
|
|
|
|
101/8% senior
notes due 2010
|
|
$
|
272.4
|
|
$
|
272.4
|
7% convertible notes due 2011
|
|
|
7.1
|
|
|
7.1
|
67/8% notes
due 2014
|
|
|
340.3
|
|
|
340.3
|
Existing indebtedness of Phelps
Dodge(b)
|
|
|
|
|
|
|
7.375% notes due 2007
|
|
$
|
|
|
$
|
60.6
|
8.75% notes due 2011
|
|
|
|
|
|
108.8
|
7.125% debentures due 2027
|
|
|
|
|
|
115.0
|
9.50% notes due 2031
|
|
|
|
|
|
196.8
|
6.125% notes due 2034
|
|
|
|
|
|
149.8
|
New senior credit facilities
|
|
|
|
|
|
|
Revolving credit
facility(a)
|
|
$
|
|
|
$
|
|
Tranche A term loan facility
|
|
|
|
|
|
2,500.0
|
Tranche B term loan facility
|
|
|
|
|
|
7,500.0
|
Notes offered hereby
|
|
|
|
|
|
6,000.0
|
Other
debt(c)
|
|
|
60.3
|
|
|
321.2
|
|
|
|
|
|
|
Total
debt(b)
|
|
$
|
680.1
|
|
$
|
17,572.0
|
Total stockholders equity
|
|
|
2,445.1
|
|
|
10,235.9
|
|
|
|
|
|
|
Total capitalization
|
|
$
|
3,125.2
|
|
$
|
27,807.9
|
|
|
|
|
|
(a)
|
|
Based on expected cash balances at
closing, we do not expect to make any drawings under our new
revolving credit facility. Availability under the new revolving
credit facility will be reduced by outstanding letters of
credit. Our availability under our revolving credit facility is
anticipated to be approximately $1,400.0 million at closing
after giving effect to outstanding letters of credit. Following
the closing, we may be required to issue additional letters of
credit in connection with financial assurances with respect to
our reclamation obligations. See Risk factors
Risks related to Phelps Dodges business Mine
closure regulations may impose substantial costs.
|
|
(b)
|
|
Pro forma total debt as of
December 31, 2006 shown above is based on Phelps
Dodges book values. Total debt as reflected in the pro
forma financial statements is based on the December 31,
2006 fair value of Phelps Dodges debt.
|
|
(c)
|
|
Actual amounts include equipment
capital leases and other ($54.5 million), Atlantic Copper
debt ($5.6 million) and other Freeport-McMoRan debt
($0.2 million). Pro forma amounts include, in addition,
certain project financing and subsidiary debt financing
($202.2 million), various pollution control and industrial
development revenue bonds ($25.0 million) and short-term
debt ($33.7 million) of Phelps Dodge.
|
S-43
Unaudited pro
forma condensed combined
financial statements
The unaudited pro forma condensed combined financial statements
presented herein, which have been prepared by the management of
Freeport-McMoRan, are derived from the historical consolidated
financial statements of Freeport-McMoRan and Phelps Dodge. The
unaudited pro forma condensed combined financial statements are
prepared using the purchase method of accounting, with the
acquisition of Phelps Dodge by Freeport-McMoRan assumed to have
occurred on January 1, 2006, for statement of income
purposes and on December 31, 2006, for balance sheet
purposes using accounting principles generally accepted in the
United States, referred to as U.S. GAAP. The pro forma
adjustments to reflect fair value of Phelps Dodges net
reported assets and other purchase accounting adjustments are
based on available data as of December 31, 2006. Upon
completion of the combination with Phelps Dodge, the
pre-combination shareholders of Freeport-McMoRan will own
approximately 59 percent (62 percent on a fully
diluted basis) of the combined company and the pre-combination
shareholders of Phelps Dodge will own approximately
41 percent (38 percent on a fully diluted basis). In
addition to considering these relative shareholdings,
Freeport-McMoRan also considered the proposed composition and
terms of the board of directors, the proposed structure and
members of the executive management team of Freeport-McMoRan and
the premium paid by Freeport-McMoRan to acquire Phelps Dodge, in
determining the accounting acquirer. Based on the weight of
these factors, Freeport-McMoRan management concluded that
Freeport-McMoRan was the accounting acquirer.
The pro forma amounts have been developed from (i) the
audited consolidated financial statements of Freeport-McMoRan
contained in its annual report on
Form 10-K
for the year ended December 31, 2006 and (ii) the
audited consolidated financial statements of Phelps Dodge
contained in its annual report on
Form 10-K
for the year ended December 31, 2006, each of which were
prepared in accordance with U.S. GAAP and are incorporated
by reference herein.
The unaudited pro forma condensed combined financial statements
are provided for illustrative purposes only and do not purport
to represent what the actual consolidated results of operations
or the consolidated financial position of Freeport-McMoRan would
have been had the combination occurred on the dates assumed, nor
are they necessarily indicative of future consolidated results
of operations or consolidated financial position. In this
regard, the reader should note that the unaudited pro forma
condensed combined financial statements do not give effect to
(i) any integration costs that may be incurred as a result
of the acquisition, (ii) synergies, operating efficiencies
and cost savings that are expected to result from the
acquisition, (iii) benefits expected to be derived from the
combined companys growth projects or brownfield expansions
or (iv) changes in commodities prices subsequent to the
dates of such unaudited pro forma condensed combined financial
statements.
Freeport-McMoRan has not yet developed formal plans for
combining the two companies operations. Accordingly,
additional liabilities may be incurred in connection with the
business combination and any ultimate restructuring. These
additional liabilities and costs have not been contemplated in
the unaudited pro forma condensed combined financial statements
because information necessary to reasonably estimate such costs
and to formulate detailed restructuring plans is not available
to Freeport-McMoRan. The allocation of the purchase price to
acquired assets and liabilities in the unaudited pro forma
condensed combined financial statements are based on
managements preliminary internal valuation estimates. Such
allocations will be
S-44
finalized based on valuation and other studies to be performed
by management with the services of outside valuation specialists
after the closing of the business combination. Accordingly, the
purchase price allocation adjustments and related impacts on the
unaudited pro forma condensed combined financial statements are
preliminary and are subject to revision, which may be material,
after the closing of the business combination.
The unaudited pro forma condensed combined financial statements
should be read in conjunction with the separate historical
consolidated financial statements and accompanying notes of
Freeport-McMoRan and Phelps Dodge incorporated by reference into
this prospectus supplement. See Where you can find more
information.
S-45
Unaudited pro
forma condensed combined statement of income
For
the year ended December 31, 2006
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pro forma
|
|
|
|
|
|
|
Historical
|
|
|
adjustments
|
|
|
Pro forma
|
|
(Dollars
in millions, except per share data)
|
|
Freeport-McMoRan
|
|
|
Phelps
Dodge
|
|
|
(Note
3)
|
|
|
combined
|
|
|
|
|
Revenues
|
|
$
|
5,790.5
|
|
|
$
|
11,910.4
|
(Note 4)
|
|
$
|
|
|
|
$
|
17,700.9
|
(Note 4)
|
Cost of sales:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Production and delivery
|
|
|
2,524.9
|
|
|
|
6,807.2
|
|
|
|
74.4
|
(A)
|
|
|
9,387.5
|
|
|
|
|
|
|
|
|
|
|
|
|
(19.0
|
)(M)
|
|
|
|
|
Depreciation, depletion and
amortization
|
|
|
227.6
|
|
|
|
448.7
|
|
|
|
581.0
|
(J)
|
|
|
1,268.2
|
|
|
|
|
|
|
|
|
|
|
|
|
10.9
|
(A)
|
|
|
|
|
|
|
|
|
|
|
Total cost of sales
|
|
|
2,752.5
|
|
|
|
7,255.9
|
|
|
|
647.3
|
|
|
|
10,655.7
|
|
Selling, general and administrative
expenses
|
|
|
157.1
|
|
|
|
207.0
|
|
|
|
8.3
|
(A)
|
|
|
372.4
|
|
Exploration and research expenses
|
|
|
12.2
|
|
|
|
127.0
|
|
|
|
|
|
|
|
139.2
|
|
Special items and provisions, net
|
|
|
|
|
|
|
93.6
|
|
|
|
(93.6
|
)(A)
|
|
|
|
|
|
|
|
|
|
|
Total costs and expenses
|
|
|
2,921.8
|
|
|
|
7,683.5
|
|
|
|
562.0
|
|
|
|
11,167.3
|
|
|
|
|
|
|
|
Operating income
|
|
|
2,868.7
|
|
|
|
4,226.9
|
|
|
|
(562.0
|
)
|
|
|
6,533.6
|
|
Interest expense, net
|
|
|
(75.6
|
)
|
|
|
(73.0
|
)
|
|
|
54.0
|
(A)
|
|
|
(1,339.9
|
)
|
|
|
|
|
|
|
|
|
|
|
|
(1,245.3
|
)(N)
|
|
|
|
|
Capitalized interest
|
|
|
|
|
|
|
54.0
|
|
|
|
(54.0
|
)(A)
|
|
|
|
|
Equity in PT Smelting and
affiliated companies earnings
|
|
|
6.5
|
|
|
|
|
|
|
|
4.6
|
(A)
|
|
|
11.1
|
|
Losses on early extinguishment and
conversion of debt
|
|
|
(32.0
|
)
|
|
|
|
|
|
|
|
|
|
|
(32.0
|
)
|
Gains on sales of assets
|
|
|
30.6
|
|
|
|
|
|
|
|
|
|
|
|
30.6
|
|
Inco termination fee, net of
expenses
|
|
|
|
|
|
|
435.1
|
|
|
|
|
|
|
|
435.1
|
|
Other income, net
|
|
|
27.7
|
|
|
|
190.9
|
|
|
|
|
|
|
|
218.6
|
|
|
|
|
|
|
|
Income from continuing operations
before taxes and minority interests in consolidated subsidiaries
|
|
|
2,825.9
|
|
|
|
4,833.9
|
|
|
|
(1,802.7
|
)
|
|
|
5,857.1
|
|
Provision for income taxes
|
|
|
(1,201.2
|
)
|
|
|
(1,010.2
|
)
|
|
|
292.5
|
(F)
|
|
|
(1,918.9
|
)
|
Minority interests in net income of
consolidated subsidiaries
|
|
|
(168.2
|
)
|
|
|
(792.4
|
)
|
|
|
|
|
|
|
(960.6
|
)
|
Equity in net earnings of
affiliated companies
|
|
|
|
|
|
|
4.6
|
|
|
|
(4.6
|
)(A)
|
|
|
|
|
|
|
|
|
|
|
Income from continuing operations
|
|
|
1,456.5
|
|
|
|
3,035.9
|
(Note 4)
|
|
|
(1,514.8
|
)
|
|
|
2,977.6
|
(Note 4)
|
Preferred dividends
|
|
|
(60.5
|
)
|
|
|
|
|
|
|
|
|
|
|
(60.5
|
)
|
|
|
|
|
|
|
Income from continuing operations
applicable to common stock
|
|
$
|
1,396.0
|
|
|
$
|
3,035.9
|
|
|
$
|
(1,514.8
|
)
|
|
$
|
2,917.1
|
|
|
|
|
|
|
|
Income per share from continuing
operations applicable to common stock:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
$
|
7.32
|
|
|
$
|
15.00
|
|
|
|
|
|
|
$
|
8.90
|
|
Diluted
|
|
$
|
6.63
|
|
|
$
|
14.92
|
|
|
|
|
|
|
$
|
8.42
|
|
Weighted average shares outstanding:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
|
190.7
|
|
|
|
|
|
|
|
|
|
|
|
327.8
|
(L)
|
Diluted
|
|
|
221.5
|
|
|
|
|
|
|
|
|
|
|
|
358.5
|
(L)
|
|
|
See accompanying notes to these
pro forma condensed combined financial statements.
S-46
Unaudited pro
forma condensed combined balance sheet
As of December 31, 2006
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pro forma
|
|
|
|
|
|
|
Historical
|
|
|
adjustments
|
|
|
Pro forma
|
|
(Dollars
in millions)
|
|
Freeport-McMoRan
|
|
|
Phelps
Dodge
|
|
|
(Note
3)
|
|
|
combined
|
|
|
|
|
Assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents
|
|
$
|
907.5
|
|
|
$
|
4,947.4
|
|
|
$
|
16,000.0
|
(K)
|
|
$
|
3,383.4
|
|
|
|
|
|
|
|
|
|
|
|
|
(330.0
|
)(C)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(100.0
|
)(C)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
25.0
|
(H)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(66.5
|
)(E)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(18,000.0
|
)(B)
|
|
|
|
|
Restricted cash
|
|
|
|
|
|
|
25.4
|
|
|
|
|
|
|
|
25.4
|
|
Accounts receivable, less allowance
|
|
|
485.7
|
|
|
|
1,264.8
|
|
|
|
|
|
|
|
1,750.5
|
|
Mill and leach stockpiles
|
|
|
|
|
|
|
90.8
|
|
|
|
1,412.0
|
(D)
|
|
|
1,502.8
|
|
Product inventories
|
|
|
384.2
|
|
|
|
356.0
|
|
|
|
1,293.0
|
(D)
|
|
|
2,033.2
|
|
Materials and supplies
|
|
|
340.1
|
|
|
|
247.9
|
|
|
|
|
|
|
|
588.0
|
|
Prepaid expenses and other current
assets
|
|
|
33.5
|
|
|
|
116.3
|
|
|
|
|
|
|
|
149.8
|
|
Deferred income taxes
|
|
|
|
|
|
|
552.3
|
|
|
|
|
|
|
|
552.3
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current assets
|
|
|
2,151.0
|
|
|
|
7,600.9
|
|
|
|
233.5
|
|
|
|
9,985.4
|
|
Investments and long-term
receivables
|
|
|
|
|
|
|
193.1
|
|
|
|
|
|
|
|
193.1
|
|
Property, plant, equipment and
development costs, net
|
|
|
3,098.5
|
|
|
|
5,873.5
|
|
|
|
11,620.4
|
(D)
|
|
|
20,592.4
|
|
Long-term mill and leach stockpiles
|
|
|
|
|
|
|
181.8
|
|
|
|
723.6
|
(D)
|
|
|
905.4
|
|
Goodwill
|
|
|
|
|
|
|
12.5
|
|
|
|
7,754.9
|
(D)
|
|
|
7,767.4
|
|
Trust assets
|
|
|
|
|
|
|
588.3
|
|
|
|
|
|
|
|
588.3
|
|
Other assets and deferred charges
|
|
|
140.3
|
|
|
|
182.2
|
|
|
|
330.0
|
(C)
|
|
|
625.5
|
|
|
|
|
|
|
|
|
|
|
|
|
(27.0
|
)(D)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total assets
|
|
$
|
5,389.8
|
|
|
$
|
14,632.3
|
|
|
$
|
20,635.4
|
|
|
$
|
40,657.5
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Liabilities and
stockholders equity:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current liabilities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts payable and accrued
liabilities
|
|
$
|
789.0
|
|
|
$
|
2,705.8
|
|
|
$
|
|
|
|
$
|
3,494.8
|
|
Current portion of long-term debt
and short-term borrowings
|
|
|
19.1
|
|
|
|
121.8
|
|
|
|
0.4
|
(D)
|
|
|
141.3
|
|
Accrued income taxes
|
|
|
164.4
|
|
|
|
435.3
|
|
|
|
|
|
|
|
599.7
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current liabilities
|
|
|
972.5
|
|
|
|
3,262.9
|
|
|
|
0.4
|
|
|
|
4,235.8
|
|
Long-term debt, less current portion
|
|
|
661.0
|
|
|
|
770.1
|
|
|
|
35.0
|
(D)
|
|
|
17,466.1
|
|
|
|
|
|
|
|
|
|
|
|
|
16,000.0
|
(K)
|
|
|
|
|
Deferred income taxes
|
|
|
800.3
|
|
|
|
768.6
|
|
|
|
4,499.6
|
(F)
|
|
|
6,068.5
|
|
Accrued postretirement benefits and
other liabilities
|
|
|
297.9
|
|
|
|
890.7
|
|
|
|
|
|
|
|
1,188.6
|
|
Minority interests
|
|
|
213.0
|
|
|
|
1,249.6
|
|
|
|
|
|
|
|
1,462.6
|
|
Stockholders equity:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Convertible perpetual preferred
stock
|
|
|
1,100.0
|
|
|
|
|
|
|
|
|
|
|
|
1,100.0
|
|
Common stock
|
|
|
31.0
|
|
|
|
1,275.1
|
|
|
|
13.7
|
(G)
|
|
|
44.7
|
|
|
|
|
|
|
|
|
|
|
|
|
(1,275.1
|
)(I)
|
|
|
|
|
Capital in excess of par value of
common stock
|
|
|
2,668.1
|
|
|
|
1,372.7
|
|
|
|
7,777.1
|
(G)
|
|
|
10,445.2
|
|
|
|
|
|
|
|
|
|
|
|
|
(1,372.7
|
)(I)
|
|
|
|
|
Retained earnings
|
|
|
1,414.8
|
|
|
|
5,221.4
|
|
|
|
(5,221.4
|
)(I)
|
|
|
1,414.8
|
|
Accumulated other comprehensive
income (loss)
|
|
|
(19.9
|
)
|
|
|
(178.8
|
)
|
|
|
178.8
|
(I)
|
|
|
(19.9
|
)
|
Common stock held in treasury
|
|
|
(2,748.9
|
)
|
|
|
|
|
|
|
|
|
|
|
(2,748.9
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total stockholders equity
|
|
|
2,445.1
|
|
|
|
7,690.4
|
|
|
|
100.4
|
|
|
|
10,235.9
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities and
stockholders equity
|
|
$
|
5,389.8
|
|
|
$
|
14,632.3
|
|
|
$
|
20,635.4
|
|
|
$
|
40,657.5
|
|
|
|
See accompanying notes to these
pro forma condensed combined financial statements.
S-47
Notes to the
unaudited pro forma
condensed combined financial statements
The unaudited pro forma condensed combined financial statements,
which have been prepared by Freeport-McMoRan management, have
been derived from historical consolidated financial statements
of Freeport-McMoRan and Phelps Dodge incorporated by reference
into this prospectus supplement.
Upon completion of the combination with Phelps Dodge the
pre-combination shareholders of Freeport-McMoRan will own
approximately 59 percent of the combined company
(62 percent on a fully diluted basis) and the
pre-combination shareholders of Phelps Dodge, will own
approximately 41 percent of the combined company
(38 percent on a fully diluted basis). In addition to
considering these relative shareholdings, Freeport-McMoRan
management also considered the proposed composition and terms of
the board of directors, the proposed structure and members of
the executive management team of Freeport-McMoRan, and the
premium paid by Freeport-McMoRan to acquire Phelps Dodge in
determining the accounting acquirer. Based on the weight of
these factors, Freeport-McMoRan management concluded that
Freeport-McMoRan was the accounting acquirer.
Freeport-McMoRan proposes to acquire all the issued and
outstanding common shares of Phelps Dodge for $88.00 in cash and
0.67 of a share of Freeport-McMoRan common stock for each Phelps
Dodge common share. Based on Freeport-McMoRans closing
stock price of $57.40 per share on November 17, 2006,
the implied value of the merger consideration is $126.46,
composed of $88.00 in cash and stock worth $38.46 per share.
The transaction will be accounted for under the purchase method
of accounting. The pro forma adjustments reflect
Freeport-McMoRans acquisition of 100 percent of
Phelps Dodges net reported assets at their fair values at
December 31, 2006 for the pro forma condensed combined
balance sheet, and at January 1, 2006, for the pro forma
condensed combined statement of income, and the subsequent
accounting for Phelps Dodge as a wholly owned subsidiary.
S-48
The purchase price consideration for the business combination is
estimated to include $18.0 billion in cash,
$7.8 billion in Freeport-McMoRan common stock and
$167 million for costs and fees of the acquisition as shown
below:
|
|
|
|
|
(In millions,
except per share amount)
|
|
|
|
|
Freeport-McMoRans acquisition
of Phelps Dodge:
|
|
|
|
Common shares outstanding and
issuable
|
|
|
204.540
|
Exchange offer ratio of
Freeport-McMoRan common stock for each Phelps Dodge common share
|
|
|
0.67
|
Shares of Freeport-McMoRan common
stock to be issued
|
|
|
137.042
|
Weighted average market price of
each share of Freeport-McMoRan common stock from November
16-21, 2006
|
|
$
|
56.85
|
|
|
|
|
Cash consideration for each Phelps
Dodge common share
|
|
$
|
88.00
|
|
|
|
|
Fair value of Freeport-McMoRan
common stock issued, comprising par value of $13.7
($0.10 per share) and capital in excess of par of $7,777.1
|
|
$
|
7,791
|
Cash consideration of $88.00 for
each Phelps Dodge common share
|
|
|
18,000
|
Estimated change of control costs
and related employee benefits
|
|
|
67
|
Estimated transaction costs
|
|
|
100
|
|
|
|
|
Purchase price
|
|
$
|
25,958
|
|
|
|
|
3.
|
Pro forma
assumptions and adjustments
|
The following assumptions and related pro forma adjustments give
effect to the proposed business combination of Freeport-McMoRan
and Phelps Dodge as if such combination occurred on
January 1, 2006, in the unaudited pro forma condensed
combined statement of income for the year ended
December 31, 2006, and on December 31, 2006, for the
unaudited pro forma condensed combined balance sheet.
The unaudited pro forma condensed combined financial statements
are provided for illustrative purposes only and do not purport
to represent what the actual consolidated results of operations
or the consolidated financial position of Freeport-McMoRan would
have been had the business combination with Phelps Dodge
occurred on the respective dates assumed, nor are they
necessarily indicative of future consolidated operating results
or financial position.
The unaudited pro forma condensed combined financial statements
do not reflect and do not give effect to (i) any
integration costs that may be incurred as a result of the
acquisition, (ii) synergies, operating efficiencies and
cost savings that are expected to result from acquisition,
(iii) benefits expected to be derived from the combined
companys growth projects or brownfield expansions or
(iv) changes in commodities prices subsequent to the dates
of such unaudited pro forma condensed combined financial
statements.
Additionally, Freeport-McMoRan believes that cost savings will
be realized upon the consolidation and integration of the
companies. Freeport-McMoRan has not developed formal plans for
combining the operations. Accordingly, additional liabilities
may be incurred in connection with the business combination and
ultimate restructuring. These additional liabilities and costs
have not been contemplated in the unaudited pro forma condensed
combined financial statements because information necessary to
reasonably estimate such costs and to formulate detailed
restructuring plans is not yet available to Freeport-McMoRan.
Accordingly, the allocation of the purchase price cannot be
estimated with a reasonable degree of accuracy and may differ
S-49
materially from the amounts assumed in the unaudited pro forma
condensed combined financial statements.
As shown in adjustment D below, Freeport-McMoRan expects the
accounting for the acquisition of Phelps Dodge to result in a
significant amount of goodwill. Goodwill is the excess cost of
the acquired company over the sum of the amounts assigned to
assets acquired less liabilities assumed. U.S. GAAP
requires that goodwill not be amortized, but instead allocated
to a level within the reporting entity referred to as the
reporting unit and tested for impairment, at least annually.
There is currently diversity in the mining industry associated
with certain aspects of the accounting for business combinations
and related goodwill. This diversity includes how companies
define Value Beyond Proven and Probable reserves (referred to in
this document as VBPP) (see further discussion in adjustment J
below), what an appropriate reporting unit is and how goodwill
is allocated among reporting units. The methods of allocating
goodwill have included allocations primarily to a single
exploration reporting unit and allocations among individual mine
reporting units depending on the relevant circumstances. We
understand the industry is also evaluating other methodologies
for allocating goodwill. The method of allocating goodwill will
likely have an impact on the amount and timing of any future
goodwill impairment, if any. Freeport-McMoRan has not completed
its determination of the combined companys reporting units
nor its method of allocating goodwill to those reporting units.
Our ultimate accounting for VBPP and goodwill may not be
comparable to other companies within the mining industry.
The unaudited pro forma condensed combined financial statements
include the following pro forma assumptions and adjustments:
(A) Reclassifications have been made to the Phelps Dodge
historical consolidated financial information to conform to
Freeport-McMoRans presentation. This included
reclassifying amounts described by Phelps Dodge on a single line
item as Special items and provisions, net into
production and delivery costs, into depreciation, depletion and
amortization and into selling, general and administrative
expenses based on Freeport-McMoRans reporting for these
items. The reclassifications also reflect the reporting of
Phelps Dodges Capitalized interest as a
component of Interest expense, net and Phelps
Dodges Equity in net earnings of affiliated
companies as a component of Equity in PT Smelting
and affiliated companies earnings to conform to
Freeport-McMoRans reporting.
(B) This pro forma adjustment represents payment of the
cash component of the purchase price for Phelps Dodge common
shares.
(C) Freeport-McMoRan estimates it will incur approximately
$430 million of transaction costs, consisting primarily of
financing costs, financial advisory fees, legal and accounting
fees, financial printing and other charges related to the
purchase of Phelps Dodge. Approximately $330 million of
these transaction costs will be recorded as deferred charges on
the combined companys balance sheet and the remaining
approximately $100 million will be recorded as part of the
cost to purchase Phelps Dodge. These estimates are preliminary
and, therefore, are subject to change.
(D) The pro forma adjustments to reflect fair value of
Phelps Dodges net reported assets and other purchase
accounting adjustments were based on available data as of
December 31,
S-50
2006. On this basis, the pro forma adjustments to reflect the
fair value of Phelps Dodges net reported assets and other
purchase accounting adjustments are estimated as follows:
|
|
|
|
|
|
|
(Dollars
in millions)
|
|
|
|
|
|
|
Phelps Dodge net assets on
December 31, 2006
|
|
$
|
7,690
|
|
Adjustment to fair value mill and
leach stockpiles inventorycurrent
|
|
|
1,412
|
|
Adjustment to fair value mill and
leach stockpiles inventorylong-term
|
|
|
724
|
|
Adjustment to fair value product
inventory
|
|
|
1,293
|
|
Adjustment to fair value property,
plant, equipment and development costs
|
|
|
11,620
|
|
Adjustment to fair value debt
issuance costs
|
|
|
(27
|
)
|
Adjustment to fair value debt
|
|
|
(35
|
)
|
Adjustment to deferred taxes to
reflect fair value adjustments (see F)
|
|
|
(4,500
|
)
|
Cash proceeds from assumed exercise
of stock options (see H)
|
|
|
25
|
|
|
|
|
|
|
Net tangible assets and liabilities
acquired
|
|
$
|
18,203
|
*
|
Allocation to goodwill
|
|
|
7,755
|
**
|
|
|
|
|
|
Total purchase price
|
|
$
|
25,958
|
|
|
|
|
|
|
*
|
|
Represents the sum of tangible
assets and liabilities acquired before rounding.
|
|
**
|
|
The allocation to goodwill was
reduced by $776 million from the amount reflected in the
amended joint proxy statement/prospectus filed on
February 12, 2007, because of changes in the fair value of
Phelps Dodges net assets from September 30, 2006 to
December 31, 2006, primarily because of changes in metal
price assumptions and a change in accounting for defined benefit
pension and other postretirement plans resulting from the
adoption of a new accounting standard on December 31, 2006.
|
The allocation of the purchase price is based upon
managements preliminary estimates and certain assumptions
with respect to the fair value increment associated with the
assets to be acquired and the liabilities to be assumed. The
actual fair values of the assets and liabilities will be
determined as of the date of acquisition and may differ
materially from the amounts disclosed above in the assumed pro
forma purchase price allocation because of changes in fair
values of the assets and liabilities between December 31,
2006 and the date of the acquisition, and as further analysis
(including of identifiable intangible assets, for which no
amounts have been estimated and included in the preliminary
amounts shown above) is completed. Consequently, the actual
allocation of the purchase price may result in different
adjustments in the unaudited pro forma condensed combined
statement of income. Following completion of the transactions,
the earnings of the combined company will reflect the impact of
purchase accounting adjustments, including the effect of changes
in the cost bases of both tangible and identifiable intangible
assets and liabilities on production costs and depreciation,
depletion and amortization expense. The unaudited pro forma
condensed combined statement of income reflects Phelps
Dodges metal inventories on its historical accounting
method of
last-in,
first-out. Inventories are subject to a lower of cost or
market assessment and a decline in metal prices could result in
a write down of metal inventory values and a corresponding
charge to future earnings of the combined company.
(E) This pro forma adjustment recognizes certain estimated
change of control obligations arising from the combination of
Phelps Dodge and Freeport-McMoRan.
(F) The estimated income tax effect of the pro forma
adjustments has been recorded based upon statutory tax rates in
effect in the various tax jurisdictions in which Phelps Dodge
operates, resulting in an estimated tax rate of approximately
10 percent for interest costs and 30 percent for all
other items. The statutory tax rates range from 20 percent
to 35 percent. The estimated tax rates are a weighted
calculation of the various statutory tax
S-51
rates and consider tax credits, exempt income and non-deductible
expenses. The estimated tax rate for interest costs of
10 percent has been derived from a preliminary analysis of
the applicable rules for interest cost allocation required by
U.S. tax regulations and considers their associated
limitation on the utilization of foreign tax credits. These
rates will vary depending on the mix of income derived in the
respective countries of operation and the allocation of interest
and other expenses. The actual tax rates will also be affected
by any tax planning opportunities that may result from the
combination of the companies after the transaction. The business
combination is expected to be non-taxable to the respective
companies, with Phelps Dodges historical tax bases
surviving for income tax reporting purposes. Additional deferred
income taxes have been recognized based on the pro forma fair
value adjustments to assets and liabilities.
Provisions for pro forma income tax expense have been recorded
as pro forma adjustments to the unaudited pro forma condensed
combined statement of income.
(G) These pro forma adjustments reflect the issuance of
137.0 million shares of Freeport-McMoRan common stock in
connection with the offer for all the outstanding common shares
of Phelps Dodge. The common stock of Freeport-McMoRan totals
$13.7 million at $0.10 per share par value and capital
in excess of par of $7,777.1 million. These shares include
the shares issuable in connection with the stock options and
restricted stock of Phelps Dodge outstanding at December 31,
2006.
(H) This pro forma adjustment gives effect to
$25 million of proceeds to be received from the assumed
exercise of Phelps Dodges
in-the-money
stock options. Freeport-McMoRan has assumed that all eligible
Phelps Dodge stock options are exercised and all eligible
restricted stock is vested prior to the purchase transaction.
(I) These pro forma adjustments eliminate the historical
shareholders equity accounts of Phelps Dodge.
(J) This pro forma adjustment represents the estimated
increase to depreciation, depletion and amortization expense
associated with the preliminary fair value adjustment of
approximately $11,620 million allocated to plant, property,
equipment and development costs as further discussed in
adjustment D. Freeport-McMoRan has not completed an assessment
of the fair values of assets and liabilities of Phelps Dodge and
the related business integration plans and synergies. The
ultimate purchase price allocation will include possible
adjustments to the fair values of depreciable tangible assets,
proven and probable reserves, reserves related to current
development projects, VBPP and intangible assets after a full
review has been completed. The concept of VBPP is described in
Financial Accounting Standards Board Emerging Issue Task Force
Issue
No. 04-3
(EITF 04-3)
and has been interpreted differently by mining companies. Our
preliminary adjustment to property, plant, equipment and
development costs, as discussed below, includes VBPP
attributable to mineralized material that Freeport-McMoRan
believes could be brought into production should market
conditions warrant. Mineralized material is a mineralized body
that has been delineated by appropriately spaced drilling
and/or
underground sampling to support reported tonnage and average
grade of metal(s). Such a deposit may not qualify as proven and
probable reserves until legal and economic feasibility are
concluded based upon a comprehensive evaluation of unit costs,
grade, recoveries and other material factors. Our preliminary
adjustments to property, plant, equipment and development costs
do not include adjustments attributable to inferred mineral
resources or exploration potential referred to in the EITF
04-3 Working
Group Report No. 1. We intend to allocate a portion of the
purchase price to all VBPP,
S-52
including inferred mineral resources and exploration potential,
in accordance with EITF
04-3 after
performing a more thorough analysis to determine the fair value
of these assets.
The preliminary allocation of $11,620 million to property,
plant, equipment and development costs is primarily based on a
fair value assessment of estimated cash flows from Phelps
Dodges pro rata share of estimated proven and probable
reserves, an estimated market value of Phelps Dodges
estimated VBPP attributable to mineralized material and
valuation multiples applied to certain tangible assets.
Freeport-McMoRan has not completed an assessment of the fair
values of assets and liabilities of Phelps Dodge and the related
business integration plans and synergies. The ultimate purchase
price allocation will include possible adjustments to fair
values of depreciable tangible assets, proven and probable
reserves, reserves related to current development projects, mill
and leach stockpiles, product inventories, VBPP and intangible
assets after a full review has been completed.
For the purpose of preparing the unaudited pro forma condensed
combined statements of income, Freeport-McMoRan assumed an
average estimated remaining useful life of 20 years, which
was based on an analysis of Phelps Dodges estimated mine
lives and on the estimated useful lives of other property, plant
and equipment disclosed in Phelps Dodges public filings
and
life-of-mine
plans provided to Freeport-McMoRan. A one-year change in the
estimated useful life would have a 5 percent impact on the
pro forma depreciation, depletion and amortization expense.
Additionally, for each $1 billion that the final fair value
of property, plant, equipment and development costs differs from
the pro forma fair value, related depreciation, depletion and
amortization expense would increase or decrease approximately
$50 million annually, assuming a weighted
average 20-year
life.
(K) This pro forma adjustment relates to borrowings under
new $10.0 billion term loan facilities and
$6.0 billion of the notes offered hereby. The proceeds from
borrowings under these facilities, in conjunction with available
cash, would be used for: (i) the $88.00 per share cash
payment to Phelps Dodge shareholders and (ii) payments for
other transaction fees and expenses.
(L) Pro forma weighted average common stock and common
stock equivalents outstanding are estimated as follows:
|
|
|
|
|
|
|
|
|
|
|
Year ended
December 31, 2006
|
(In
millions)
|
|
Basic
|
|
|
Diluted
|
|
|
Average number of shares of
historical Freeport-McMoRan common stock outstanding
|
|
|
190.7
|
|
|
|
221.5
|
Shares of Freeport-McMoRan common
stock to be issued in connection with the business combination
(Note 2)
|
|
|
137.0
|
|
|
|
137.0
|
|
|
|
|
|
|
Total
|
|
|
327.8
|
*
|
|
|
358.5
|
|
|
|
|
|
*
|
|
Represents the sum of the numbers
before rounding.
|
The average number of common shares outstanding gives effect to
outstanding Phelps Dodge stock options and restricted stock, all
eligible shares of which are assumed to be exercised or vested.
Based upon public information reported and the current exchange
offer ratio, Freeport-McMoRan estimates that the incremental
number of shares of Freeport-McMoRan stock issuable upon the
exercise and vesting of Phelps Dodge stock options and
restricted stock would be approximately 1.4 million.
S-53
(M) This pro forma adjustment eliminates amortization
expense for past service costs and net actuarial losses relating
to postretirement benefits recorded by Phelps Dodge.
(N) This pro forma adjustment recognizes imputed interest
expense for the year ended December 31, 2006, resulting
from the fair value adjustment of Phelps Dodges long-term
debt and acquisition-related debt discussed in Note
(K) above at an assumed weighted average annual interest
rate of approximately 7.5 percent. A 0.125% variance in the
interest rate on the Tranche A term loan portion of the new
senior credit facilities would cause an increase or decrease of
$3.1 million in interest expense. A 0.125% variance in the
interest rate on the Tranche B term loan portion of the new
senior credit facilities would cause an increase or decrease of
$9.4 million in interest expense. A 0.125% variance in the
weighted average effective interest rate on the notes would
cause an increase or decrease of $1.3 million in interest
expense.
Amounts include charges for
mark-to-market
losses on Phelps Dodges 2006 and 2007 copper price
protection programs totaling $1,008.9 million in revenues
and $766.8 million in income from continuing operations for
the year ended December 31, 2006.
S-54
Selected
consolidated historical financial and
operating data of
Freeport-McMoRan
The following selected historical consolidated financial data,
as of and for the years ended December 31, 2002, 2003,
2004, 2005 and 2006, have been derived from the audited
consolidated financial statements of Freeport-McMoRan for those
periods. The historical results presented below are not
necessarily indicative of results that you can expect for any
future period. You should read the table in conjunction with the
sections entitled Use of proceeds,
Capitalization, Unaudited pro forma condensed
combined financial statements, Summary historical
financial and operating data of Freeport-McMoRan,
Managements discussion and analysis of financial
condition and results of operations of Freeport-McMoRan
and the consolidated financial statements of Freeport-McMoRan
and the related notes incorporated by reference herein. See
Where you can find more information.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(In
dollars, except average shares, and in millions,
|
|
Years
ended December 31,
|
|
except per share
amounts)
|
|
2002
|
|
|
2003
|
|
|
2004
|
|
|
2005
|
|
|
2006
|
|
|
|
|
Statement of operations
data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues
|
|
$
|
1,910.5
|
|
|
$
|
2,212.2
|
|
|
$
|
2,371.9
|
|
|
$
|
4,179.1
|
|
|
$
|
5,790.5
|
|
Operating income
|
|
|
640.1
|
|
|
|
823.3
|
|
|
|
703.6
|
(d)
|
|
|
2,177.3
|
|
|
|
2,868.7
|
(g)
|
Net income before cumulative effect
of changes in accounting principles
|
|
|
130.1
|
|
|
|
169.8
|
(b)
|
|
|
156.8
|
(d)(e)
|
|
|
934.6
|
(f)
|
|
|
1,396.0
|
(g)(h)
|
Cumulative effect of changes in
accounting principles, net
|
|
|
(3.0
|
)(a)
|
|
|
(15.6
|
)(c)
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income applicable to common
stock
|
|
|
127.1
|
|
|
|
154.2
|
(b)
|
|
|
156.8
|
(d)(e)
|
|
|
934.6
|
(f)
|
|
|
1,396.0
|
(g)(h)
|
Basic net income per common share
|
|
|
0.88
|
|
|
|
0.99
|
|
|
|
0.86
|
|
|
|
5.18
|
|
|
|
7.32
|
|
Diluted net income per common share
|
|
|
0.87
|
|
|
|
0.97
|
(b)(c)
|
|
|
0.85
|
(d)(e)
|
|
|
4.67
|
(f)
|
|
|
6.63
|
(g)(h)
|
Dividends paid per common share
|
|
|
|
|
|
|
0.27
|
|
|
|
1.10
|
|
|
|
2.50
|
|
|
|
4.75
|
|
Basic average shares outstanding
|
|
|
144.6
|
|
|
|
155.8
|
|
|
|
182.3
|
|
|
|
180.3
|
|
|
|
190.7
|
|
Diluted average shares outstanding
|
|
|
146.4
|
|
|
|
159.1
|
|
|
|
184.9
|
|
|
|
220.5
|
|
|
|
221.5
|
|
Balance sheet data at end of
year:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash
equivalents(i)
|
|
$
|
115.8
|
|
|
$
|
498.6
|
|
|
$
|
552.0
|
|
|
$
|
763.6
|
|
|
$
|
907.5
|
|
Total assets
|
|
|
4,192.2
|
|
|
|
4,718.4
|
|
|
|
5,087.0
|
|
|
|
5,550.2
|
(g)
|
|
|
5,389.8
|
(g)
|
Total
debt(j)
|
|
|
2,038.4
|
|
|
|
2,228.3
|
(c)
|
|
|
1,951.9
|
|
|
|
1,255.9
|
|
|
|
680.1
|
|
Redeemable preferred stock
|
|
|
450.0
|
|
|
|
|
(c)
|
|
|
|
|
|
|
|
|
|
|
|
|
Stockholders equity
|
|
|
266.8
|
|
|
|
776.0
|
|
|
|
1,163.6
|
|
|
|
1,843.0
|
|
|
|
2,445.1
|
(g)
|
|
|
S-55
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
|
|
|
2002
|
|
2003
|
|
|
2004
|
|
2005
|
|
2006
|
|
|
|
|
Operating data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
PT Freeport Indonesia operating
data, net of Rio Tintos interest:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Copper (recoverable)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Production (000s of pounds)
|
|
|
1,524,200
|
|
|
1,291,600
|
|
|
|
996,500
|
|
|
1,455,900
|
|
|
1,201,200
|
|
Production (metric tons)
|
|
|
691,400
|
|
|
585,900
|
|
|
|
452,000
|
|
|
660,400
|
|
|
544,900
|
|
Sales (000s of pounds)
|
|
|
1,522,300
|
|
|
1,295,600
|
|
|
|
991,600
|
|
|
1,456,500
|
|
|
1,201,400
|
|
Sales (metric tons)
|
|
|
690,500
|
|
|
587,700
|
|
|
|
449,800
|
|
|
660,700
|
|
|
544,900
|
|
Average realized price per pound
|
|
$
|
0.71
|
|
$
|
0.82
|
|
|
$
|
1.37
|
|
$
|
1.85
|
|
$
|
3.13
|
|
Gold (recoverable ounces)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Production
|
|
|
2,296,800
|
|
|
2,463,300
|
|
|
|
1,456,200
|
|
|
2,789,400
|
|
|
1,731,800
|
|
Sales
|
|
|
2,293,200
|
|
|
2,469,800
|
|
|
|
1,443,000
|
|
|
2,790,200
|
|
|
1,736,000
|
|
Average realized price per ounce
|
|
$
|
311.97
|
|
$
|
366.60(k
|
)
|
|
$
|
412.32
|
|
$
|
456.27
|
|
$
|
566.51(l
|
)
|
Atlantic Copper operating
data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Concentrate and scrap treated
(metric tons)
|
|
|
1,016,700
|
|
|
964,400
|
|
|
|
768,100
|
|
|
975,400
|
|
|
953,700
|
|
Anodes
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Production (000s of pounds)
|
|
|
657,000
|
|
|
640,000
|
|
|
|
494,400
|
|
|
626,600
|
|
|
581,300
|
|
Production (metric tons)
|
|
|
298,000
|
|
|
290,300
|
|
|
|
224,300
|
|
|
284,200
|
|
|
263,700
|
|
Sales (000s of pounds)
|
|
|
101,200
|
|
|
97,000
|
|
|
|
36,700
|
|
|
85,100
|
|
|
59,800
|
|
Sales (metric tons)
|
|
|
45,900
|
|
|
44,000
|
|
|
|
16,600
|
|
|
38,600
|
|
|
27,100
|
|
Cathodes
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Production (000s of pounds)
|
|
|
552,200
|
|
|
544,700
|
|
|
|
454,700
|
|
|
545,300
|
|
|
518,900
|
|
Production (metric tons)
|
|
|
250,500
|
|
|
247,100
|
|
|
|
206,200
|
|
|
247,300
|
|
|
235,400
|
|
Sales (including wire rod and
wire)
(000s of pounds)
|
|
|
556,500
|
|
|
546,800
|
|
|
|
479,200
|
|
|
548,600
|
|
|
529,200
|
|
(metric tons)
|
|
|
252,400
|
|
|
248,000
|
|
|
|
217,400
|
|
|
248,800
|
|
|
240,000
|
|
Gold sales in anodes and slimes
(ounces)
|
|
|
813,900
|
|
|
929,700
|
|
|
|
316,700
|
|
|
542,800
|
|
|
666,500
|
|
|
|
|
|
|
(a)
|
|
Effective January 1, 2002,
Freeport-McMoRan changed the methodology used in the
determination of depreciation associated with PT Freeport
Indonesias mining and milling
life-of-mine
assets.
|
|
(b)
|
|
Includes losses on early
extinguishment and conversion of debt totaling
$31.9 million ($0.20 per share), net of related
reduction of interest expense.
|
|
(c)
|
|
Effective January 1, 2003,
Freeport-McMoRan adopted Statement of Financial Accounting
Standards (SFAS) No. 143, Accounting for Asset
Retirement Obligations, and recorded a $9.1 million
($0.06 per share) cumulative effect gain. Effective
July 1, 2003, Freeport-McMoRan adopted
SFAS No. 150, Accounting for Certain Financial
Instruments with Characteristics of both Liabilities and
Equity, and recorded a $24.7 million ($0.16 per
share) cumulative effect charge. Freeport-McMoRans
mandatorily redeemable preferred stock was classified as debt
effective July 1, 2003. SFAS No. 150 does not
allow restatement of prior periods.
|
|
(d)
|
|
Includes a $95.0 million
($48.8 million to net income or $0.26 per share) gain
on insurance settlement related to the fourth-quarter 2003
slippage and debris flow events at the Grasberg open pit and a
$12.0 million ($12.0 million to net income or
$0.06 per share) charge related to Atlantic Coppers
workforce reduction plan.
|
|
(e)
|
|
Includes a $20.4 million
($0.11 per share) gain from the sale of a parcel of land in
Arizona held by a Freeport-McMoRan joint venture, a
$7.5 million ($0.04 per share) gain from Atlantic
Coppers sale of its wire rod and wire assets, and
$7.4 million ($0.04 per share) of losses on early
extinguishment and conversion of debt, net of related reduction
of interest expense.
|
|
(f)
|
|
Includes $40.2 million
($0.18 per share) of losses on early extinguishment and
conversion of debt, net of related reduction of interest
expense, and a $4.9 million ($0.02 per share) gain
from the sale of a parcel of land in Arizona held by a
Freeport-McMoRan joint venture.
|
|
(g)
|
|
Effective January 1, 2006,
Freeport-McMoRan adopted Emerging Issues Task Force Issue
No. 04-6,
Accounting for Stripping Costs Incurred during Production
in the Mining Industry (EITF
04-6) and
recorded its deferred mining costs asset ($285.4 million)
at December 31, 2005, net of taxes, minority interest share
and inventory effects ($135.9 million), as a cumulative
effect adjustment to reduce retained earnings on January 1,
2006. As a result of adopting EITF
04-6, income
before income taxes
|
S-56
|
|
|
|
|
and minority interests for 2006 was
$35.4 million lower and net income was $18.8 million
($0.08 per share) lower than if Freeport-McMoRan had not
adopted EITF
04-6.
Effective January 1, 2006, Freeport-McMoRan adopted
Statement of Financial Accounting Standards No. 123
(revised 2004), Share-Based Payment or
SFAS No. 123R. As a result of adopting
SFAS No. 123R, income before income taxes and minority
interests for 2006 was $27.8 million lower and net income
was $16.1 million ($0.07 per share) lower than if
Freeport-McMoRan had not adopted SFAS No. 123R.
Results for prior years have not been restated.
|
|
(h)
|
|
Includes $30.3 million
($0.14 per share) of losses on early extinguishment and
conversion of debt, net of related reduction of interest
expense, and gains of $29.7 million ($0.13 per share)
at Atlantic Copper from the disposition of land and certain
royalty rights.
|
|
(i)
|
|
For 2002 and 2003, values include
$107.9 million and $35.0 million, respectively, of
restricted cash and investments.
|
|
(j)
|
|
Includes current portion and
short-term borrowings.
|
|
(k)
|
|
Amount was $357.61 before a gain
resulting from redemption of Freeport-McMoRans
Gold-Denominated Preferred Stock.
|
|
(l)
|
|
Amount was $606.36 before a loss
resulting from redemption of Freeport-McMoRans
Gold-Denominated Preferred Stock, Series II.
|
S-57
Selected
consolidated historical financial and
operating data of Phelps
Dodge
The following selected historical consolidated financial data,
as of and for the years ended December 31, 2002, 2003,
2004, 2005 and 2006, have been derived from the audited
consolidated financial statements of Phelps Dodge for those
periods. The historical results presented below are not
necessarily indicative of results that you can expect for any
future period. You should read the table below in conjunction
with the sections entitled Use of proceeds,
Capitalization, Unaudited pro forma condensed
combined financial statements, Summary historical
financial and operating data of Phelps Dodge,
Managements discussion and analysis of financial
condition and results of operations of Phelps Dodge and
the consolidated financial statements of Phelps Dodge and the
related notes contained in Phelps Dodges annual report on
Form 10-K
for the year ended December 31, 2006 filed with the
Securities and Exchange Commission and incorporated by reference
herein. See Where you can find more information.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,(f)
|
|
(Dollars
in millions, except per share amounts)
|
|
2002(a)
|
|
|
2003(b)
|
|
|
2004(c)
|
|
2005(d)
|
|
|
2006(e)
|
|
|
|
|
Statement of operations
data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sales and other operating revenues
|
|
$
|
3,173.2
|
|
|
$
|
3,498.5
|
|
|
$
|
6,415.2
|
|
$
|
8,287.1
|
|
|
$
|
11,910.4
|
|
Operating income (loss)
|
|
|
(257.4
|
)
|
|
|
142.8
|
|
|
|
1,474.9
|
|
|
1,764.9
|
|
|
|
4,226.9
|
|
Income (loss) from continuing
operations before extraordinary item and cumulative effect of
accounting changes
|
|
|
(356.5
|
)
|
|
|
(21.1
|
)
|
|
|
1,023.6
|
|
|
1,583.9
|
|
|
|
3,035.9
|
|
Income (loss) from discontinued
operations, net of
taxes(g)
|
|
|
41.3
|
|
|
|
39.2
|
|
|
|
22.7
|
|
|
(17.4
|
)
|
|
|
(18.1
|
)
|
Income (loss) before extraordinary
item and cumulative effect of accounting changes
|
|
|
(315.2
|
)
|
|
|
18.1
|
|
|
|
1,046.3
|
|
|
1,566.5
|
|
|
|
3,017.8
|
|
Net income (loss)
|
|
|
(338.1
|
)
|
|
|
94.8
|
|
|
|
1,046.3
|
|
|
1,556.4
|
|
|
|
3,017.8
|
|
Basic earnings (loss) per common
share from continuing
operations(h)
|
|
|
(2.17
|
)
|
|
|
(0.19
|
)
|
|
|
5.41
|
|
|
8.06
|
|
|
|
15.00
|
|
Diluted earnings (loss) per common
share from continuing
operations(h)
|
|
|
(2.17
|
)
|
|
|
(0.19
|
)
|
|
|
5.18
|
|
|
7.82
|
|
|
|
14.92
|
|
Basic earnings (loss) per common
share from discontinued operations, extraordinary item and
cumulative effect of accounting
changes(h)
|
|
|
0.11
|
|
|
|
0.65
|
|
|
|
0.12
|
|
|
(0.14
|
)
|
|
|
(0.09
|
)
|
Diluted earnings (loss) per common
share from discontinued operations, extraordinary item and
cumulative effect of accounting
changes(h)
|
|
|
0.11
|
|
|
|
0.65
|
|
|
|
0.11
|
|
|
(0.13
|
)
|
|
|
(0.09
|
)
|
Basic earnings (loss) per common
share(h)
|
|
|
(2.06
|
)
|
|
|
0.46
|
|
|
|
5.53
|
|
|
7.92
|
|
|
|
14.91
|
|
Diluted earnings (loss) per common
share(h)
|
|
|
(2.06
|
)
|
|
|
0.46
|
|
|
|
5.29
|
|
|
7.69
|
|
|
|
14.83
|
|
Cash dividends declared per common
share(i)
|
|
|
|
|
|
|
|
|
|
|
0.25
|
|
|
3.125
|
|
|
|
4.788
|
|
Balance sheet data at end of
period:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents
|
|
$
|
349.8
|
|
|
$
|
683.8
|
|
|
$
|
1,200.1
|
|
$
|
1,916.7
|
|
|
$
|
4,947.4
|
|
Restricted cash
|
|
|
|
|
|
|
|
|
|
|
|
|
|
20.8
|
|
|
|
25.4
|
|
Current assets (including cash)
|
|
|
1,428.2
|
|
|
|
1,790.0
|
|
|
|
2,661.7
|
|
|
4,070.7
|
|
|
|
7,600.9
|
|
Total assets
|
|
|
7,029.0
|
|
|
|
7,272.9
|
|
|
|
8,594.1
|
|
|
10,358.0
|
|
|
|
14,632.3
|
|
Total debt
|
|
|
2,110.6
|
|
|
|
1,959.0
|
|
|
|
1,096.9
|
|
|
694.5
|
|
|
|
891.9
|
|
Long-term debt
|
|
|
1,948.4
|
|
|
|
1,703.9
|
|
|
|
972.2
|
|
|
677.7
|
|
|
|
770.1
|
|
Shareholders equity
|
|
|
2,813.6
|
|
|
|
3,063.8
|
|
|
|
4,343.1
|
|
|
5,601.6
|
|
|
|
7,690.4
|
|
|
|
S-58
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,(f)
|
(Dollars
in millions, except per share amounts)
|
|
2002(a)
|
|
2003(b)
|
|
2004(c)
|
|
2005(d)
|
|
2006(e)
|
|
|
Operating data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Copper production (thousand short
tons)(j)
|
|
|
1,012.1
|
|
|
1,042.5
|
|
|
1,260.6
|
|
|
1,228.0
|
|
|
1,218.7
|
Copper sales from own mines
(thousand short
tons)(j)
|
|
|
1,034.5
|
|
|
1,052.6
|
|
|
1,268.9
|
|
|
1,238.4
|
|
|
1,214.5
|
COMEX copper price (per
pound)(k)
|
|
$
|
0.72
|
|
$
|
0.81
|
|
$
|
1.29
|
|
$
|
1.68
|
|
$
|
3.09
|
LME copper price (per
pound)(l)
|
|
$
|
0.71
|
|
$
|
0.81
|
|
$
|
1.30
|
|
$
|
1.67
|
|
$
|
3.05
|
|
|
|
|
|
(a)
|
|
Reported amounts for 2002 included
after-tax, net special charges of $153.5 million, or 91
cents per common share, for PDMC asset impairment charges and
closure provisions; $53.0 million, or 31 cents per common
share, for historical lawsuit settlements; $45.0 million,
or 27 cents per common share, for a historical arbitration
award; $26.6 million, or 16 cents per common share, for
early debt extinguishment costs; $23.0 million, or 14 cents
per common share, for restructuring activities;
$22.9 million, or 13 cents per common share, for the
cumulative effect of an accounting change; $14.0 million,
or 8 cents per common share, for environmental provisions
(included a gain of $0.6 million for discontinued
operations); $1.2 million, or 1 cent per common share, for
the write-off of two cost-basis investments; and
$1.0 million, or 1 cent per common share, for the
settlement of legal matters; partially offset by after-tax, net
special gains of $66.6 million, or 40 cents per common
share, for the tax benefit relating to the net operating loss
carryback prior to 2002 resulting from a change in U.S. tax
legislation; $29.1 million, or 17 cents per common share,
for environmental insurance recoveries; $22.6 million, or
13 cents per common share, for the gain on the sale of a
non-core parcel of real estate; and $13.0 million, or 8
cents per common share, for the release of deferred taxes
previously provided with regard to Plateau Mining Corporation.
|
|
(b)
|
|
Reported amounts for 2003 included
after-tax, net special gains of $68.3 million, or 38 cents
per common share, for an extraordinary gain associated with the
acquisition of Phelps Dodges partners one-third
interest in Chino Mines Company; $8.4 million, or 5 cents
per common share, for the cumulative effect of an accounting
change; $6.4 million, or 4 cents per common share, for the
sale of a cost-basis investment; $2.4 million, or 1 cent
per common share, for the termination of a foreign
postretirement benefit plan associated with discontinued
operations; $1.0 million, or 1 cent per common share, for
the tax benefit relating to additional 2001 net operating
loss carryback; $0.5 million for environmental insurance
recoveries; and $0.2 million for the reassessment of prior
restructuring programs; partially offset by after-tax, net
special charges of $27.0 million, or 16 cents per common
share, for environmental provisions (included a gain of
$0.5 million for discontinued operations);
$8.0 million or 4 cents per common share, for a potential
Texas franchise tax matter; $2.9 million, or 2 cents per
common share, for the settlement of historical legal matters;
and $2.6 million, or 1 cent per common share, for asset and
goodwill impairments.
|
|
(c)
|
|
Reported amounts for 2004 included
after-tax, net special charges of $44.7 million, or 23
cents per common share, for environmental provisions;
$30.9 million (net of minority interests), or 15 cents per
common share, for early debt extinguishment costs;
$9.9 million, or 5 cents per common share, for the
write-down of two cost-basis investments; $9.6 million, or
5 cents per common share, for taxes on anticipated foreign
dividends; $9.0 million, or 5 cents per common share, for a
deferred tax asset valuation allowance at Phelps Dodges
Brazilian wire and cable operation; $7.6 million, or 4
cents per common share, for Phelps Dodge Magnet Wire
restructuring activities; $5.9 million, or 3 cents per
common share, for asset impairments (included $4.5 million,
or 2 cents per common share, for discontinued operations); and
$0.7 million for interest on a Texas franchise tax matter;
partially offset by after-tax, net special gains of
$30.0 million, or 15 cents per common share, for the
reversal of a U.S. deferred tax asset valuation allowance;
$15.7 million (net of minority interest), or 8 cents per
common share, for the reversal of an El Abra deferred tax asset
valuation allowance; $10.1 million, or 5 cents per common
share, for the gain on the sale of uranium royalty rights;
$7.4 million, or 4 cents per common share, for
environmental insurance recoveries; and $4.7 million, or 3
cents per common share, for the settlement of historical legal
matters.
|
|
(d)
|
|
Reported amounts for 2005 included
after-tax, net special charges of $331.8 million, or
$1.64 per common share, for asset impairments; tax expense
of $88.1 million, or 44 cents per common share, for foreign
dividend taxes; $86.4 million, or 42 cents per common
share, for environmental provisions; $42.6 million, or 21
cents per common share, associated with discontinued operations
in connection with the sale of Columbian; $41.3 million, or
20 cents per common share, for early debt extinguishment costs;
$34.5 million (net of minority interest), or 17 cents per
common share, for tax on unremitted foreign earnings;
$23.6 million, or 12 cents per common share, for a tax
charge associated with minimum pension liability reversal;
$10.1 million, or 5 cents per common share, for cumulative
effect of accounting change; $5.9 million, or 3 cents per
common share, for transaction and employee-related costs
associated with the sale of substantially all of Phelps
Dodges North American magnet wire assets; partially offset
by after-tax, net special gains of $388.0 million, or
$1.92 per common share, for the sale of a cost-basis
investment; $181.7 million, or 89 cents per common share,
for change in interest gains at Cerro Verde and Ojos del Salado;
$15.6 million, or 8 cents per common share, for legal
matters; $11.9 million, or 6 cents per common share, for
the reversal of Phelps Dodge Brazils deferred tax asset
valuation allowance; $8.5 million, or 4 cents per common
share, for the sale of non-core real estate; $4.0 million,
or 2 cents per common share, for the reversal of
U.S. deferred tax asset valuation allowance;
$0.4 million for environmental insurance recoveries; and
$0.1 million for Phelps Dodge Magnet Wire restructuring
activities. The after-tax, net special charges of
$42.6 million associated with discontinued operations
consisted of $67.0 million (net of minority interests), or
33 cents per common share, for a goodwill impairment charge;
taxes of $7.6 million, or 4 cents per common share,
associated with the sale and dividends paid in 2005; and
$5.0 million, or 2 cents per common share, for a loss on
disposal of Columbian associated with transaction and
employee-related costs; partially offset by a deferred income
tax effect of $37.0 million, or 18 cents per common share.
|
|
(e)
|
|
Reported amounts for 2006 included
after-tax, net special gains of $330.7 million, or
$1.62 per common share, for the Inco termination fee;
$127.5 million, or 63 cents per common share, for the
reversal of U.S. deferred tax asset valuation
|
S-59
|
|
|
|
|
allowance; $2.0 million, or 1
cent per common share, for legal matters; $0.4 million for
sale of non-core real estate; and $0.2 million for the
reversal of Minera PD Peru deferred tax asset valuation
allowance; partially offset by after-tax, net special charges of
$54.5 million, or 27 cents per common share, for
environmental provisions; $30.9 million, or 15 cents per
common share, for charges associated with discontinued
operations in connection with the sale of Columbian;
$9.6 million, or 5 cents per common share, for asset
impairment charges; $7.6 million (net of minority
interest), or 4 cents per common share, for tax on unremitted
foreign earnings; $5.1 million, or 3 cents per common
share, for transaction and employee-related charges and loss on
disposal in connection with the sale of substantially all of
Phelps Dodges North American magnet wire assets;
$4.7 million, or 2 cents per common share, for transaction
and employee-related charges and loss on the disposal in
connection with the sale of Phelps Dodges HPC;
$3.0 million, or 1 cent per common share, for a lease
termination settlement; and $1.2 million associated with
dissolution of an international wire and cable entity.
|
|
(f)
|
|
2004, 2005 and 2006 reflected full
consolidation of El Abra and Candelaria; 2002 and 2003 reflected
El Abra and Candelaria on a pro rata basis (51 percent and
80 percent, respectively).
|
|
(g)
|
|
As a result of Phelps Dodges
sale of Columbian, the operating results for Columbian have been
reported separately from continuing operations and shown as
discontinued operations for all periods presented in the
consolidated statement of income data.
|
|
(h)
|
|
Basic and diluted earnings per
common share have been adjusted to reflect the March 10,
2006, two-for-one stock split for all periods presented.
|
|
(i)
|
|
All periods presented reflect
dividends per common share on a post-March 10, 2006,
two-for-one
stock split basis.
|
|
(j)
|
|
2004, 2005 and 2006 reflected
copper production and copper sales on a consolidated basis; 2002
and 2003 reflected that information on a pro rata basis.
|
|
(k)
|
|
New York Commodity Exchange average
spot price per poundcathodes.
|
|
(l)
|
|
London Metal Exchange average spot
price per poundcathodes.
|
S-60
Ratio of earnings
to fixed charges
Freeport-McMoRans ratio of earnings to fixed charges was
as follows for the years presented:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
|
|
2002
|
|
|
2003
|
|
|
2004
|
|
|
2005
|
|
|
2006
|
|
|
Ratio of earnings to fixed charges
|
|
|
3.4
|
x
|
|
|
3.9
|
x
|
|
|
4.7
|
x
|
|
|
15.7
|
x
|
|
|
32.8x
|
Ratio of earnings to fixed charges
and preferred stock dividends
|
|
|
2.5
|
x
|
|
|
3.0
|
x
|
|
|
2.8
|
x
|
|
|
8.1
|
x
|
|
|
14.2x
|
|
|
For the ratio of earnings to fixed charges calculation, earnings
consist of pre-tax income from continuing operations before
minority interests in consolidated subsidiaries, income or loss
from equity investees and fixed charges. Fixed charges include
interest and that portion of rent deemed representative of
interest. For the ratio of earnings to fixed charges and
preferred stock dividends calculation, we assumed that our
preferred stock dividend requirements were equal to the pre-tax
earnings that would be required to cover those dividend
requirements. We computed those pre-tax earnings using actual
tax rates for each year.
S-61
Overview of
financial condition,
liquidity and capital resources
of the combined company
As more fully discussed in Managements discussion
and analysis of financial condition and results of operations of
Freeport-McMoRan, our financial policy has been to reduce
debt and return cash to shareholders through dividends and share
purchases. Our proposed acquisition of Phelps Dodge will require
that we incur significant debt. As of December 31, 2006, on
a pro forma basis after giving effect to the transactions, the
combined company had approximately $17.6 billion in total
debt, including $10.0 billion of debt under its new senior
credit facilities, and $6.0 billion in aggregate principal
amount of the new senior notes offered hereby. In addition,
approximately $1.6 billion of existing debt of
Freeport-McMoRan and Phelps Dodge will remain outstanding
following the transactions. The combined company will also have
a new $1.5 billion senior secured revolving credit
facility. Our availability under our revolving credit facility
is anticipated to be approximately $1,400.0 million at
closing after giving effect to outstanding letters of credit.
Following the closing, we may be required to issue additional
letters of credit in connection with financial assurances with
respect to our reclamation obligations. See Risk
factors Risks related to Phelps Dodges
business Mine closure regulations may impose
substantial costs. The combined companys cash and
cash equivalents, on a pro forma basis, after giving effect to
the transactions, totaled approximately $3.4 billion at
December 31, 2006. The combined company expects to have
capital expenditures of approximately $1.9 billion in 2007.
This debt could limit the combined companys financial and
operating flexibility, including by requiring the combined
company to dedicate a substantial portion of its cash flows from
operations and the proceeds of any equity issuances to the
repayment of its debt and the interest on its debt, making it
more difficult for the combined company to obtain additional
financing on favorable terms, limiting the combined
companys ability to capitalize on significant business
opportunities and making the combined company more vulnerable to
economic downturns. Additionally, the combined companys
ability to satisfy financial tests or utilize third-party
guarantees for financial assurance with respect to reclamation
obligations may be adversely impacted. See Risk
factors Risks related to the notes Our substantial
indebtedness could adversely affect our financial condition and
prevent us from fulfilling our obligations under our outstanding
indebtedness and the notes.
Following the transactions, the combined company will be
required to comply with various covenants contained in the
agreements governing its indebtedness. These covenants will
limit our discretion in the operation of our business. See
Risk factors Risks related to the notes
for further discussion of these factors.
Upon completion of the transactions, our business strategy will
be focused on continuing to maximize free cash flow and
strengthen our financial profile through continued pursuit of
active programs to maximize production volumes, aggressively
manage costs and use available cash flow to reduce debt. At the
same time, we will continue to focus on maximizing the long-term
value of our mineral deposits through development programs to
grow our production and ore reserves. In addition, we will
consider opportunities to reduce debt of the combined company
shortly following the closing of the transaction through
issuances of equity and equity-linked securities and possibly
through asset sales.
S-62
Combined company debt maturities. Below is a
summary of long-term debt maturities, on a pro forma basis after
giving effect to the consummation of the transactions, for the
combined company based on loan balances as of December 31,
2006.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Dollars
in millions)
|
|
2007
|
|
2008
|
|
2009
|
|
2010
|
|
2011
|
|
2012
|
|
Thereafter
|
|
|
Existing debt of
Freeport-McMoRan:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Equipment loans and other
|
|
$
|
13.5
|
|
$
|
13.5
|
|
$
|
13.5
|
|
$
|
10.2
|
|
$
|
3.8
|
|
$
|
|
|
$
|
|
Atlantic Copper debt
|
|
|
5.6
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
101/8%
senior notes due 2010
|
|
|
|
|
|
|
|
|
|
|
|
272.4
|
|
|
|
|
|
|
|
|
|
7% convertible senior notes due 2011
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
7.1
|
|
|
|
|
|
|
67/8%
senior notes due 2014
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
340.3
|
7.20% senior notes due 2026
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
0.2
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Freeport-McMoRan
|
|
$
|
19.1
|
|
$
|
13.5
|
|
$
|
13.5
|
|
$
|
282.6
|
|
$
|
10.9
|
|
$
|
|
|
$
|
340.5
|
Existing debt of Phelps
Dodge:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
7.375% notes due 2007
|
|
$
|
60.6
|
|
$
|
|
|
$
|
|
|
$
|
|
|
$
|
|
|
$
|
|
|
$
|
|
8.75% notes due 2011
|
|
|
0.1
|
|
|
0.3
|
|
|
0.2
|
|
|
0.2
|
|
|
108.0
|
|
|
|
|
|
|
9.50% notes due 2031
|
|
|
|
|
|
0.1
|
|
|
0.1
|
|
|
0.1
|
|
|
|
|
|
|
|
|
196.5
|
6.125% notes due 2034
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
149.8
|
7.125% debentures due 2027
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
115.0
|
Cerro Verde project financing and
subsidiary debt financing
|
|
|
25.4
|
|
|
25.3
|
|
|
25.2
|
|
|
25.2
|
|
|
25.2
|
|
|
25.3
|
|
|
50.6
|
Various pollution control and
industrial development revenue bonds due through 2009
|
|
|
2.0
|
|
|
|
|
|
23.0
|
|
|
|
|
|
|
|
|
|
|
|
|
Short-term
debt
|
|
|
33.7
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Phelps Dodge
|
|
$
|
121.8
|
|
$
|
25.7
|
|
$
|
48.5
|
|
$
|
25.5
|
|
$
|
133.2
|
|
$
|
25.3
|
|
$
|
511.9
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
New debt:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revolving credit facility
|
|
$
|
|
|
$
|
|
|
$
|
|
|
$
|
|
|
$
|
|
|
$
|
|
|
$
|
|
Tranche A term loan facility
|
|
|
125.0
|
|
|
250.0
|
|
|
250.0
|
|
|
250.0
|
|
|
250.0
|
|
|
1,375.0
|
|
|
|
Tranche B term loan facility
|
|
|
56.3
|
|
|
75.0
|
|
|
75.0
|
|
|
75.0
|
|
|
75.0
|
|
|
75.0
|
|
|
7,068.7
|
Senior notes offered hereby
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
6,000.0
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total new debt
|
|
$
|
181.3
|
|
$
|
325.0
|
|
$
|
325.0
|
|
$
|
325.0
|
|
$
|
325.0
|
|
$
|
1,450.0
|
|
$
|
13,068.7
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total debt
|
|
$
|
322.2
|
|
$
|
364.2
|
|
$
|
387.0
|
|
$
|
633.1
|
|
$
|
469.1
|
|
$
|
1,475.3
|
|
$
|
13,921.1
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
S-63
Combined company other contractual
obligations. In addition to the debt maturities
shown above, the combined company will have other contractual
obligations and commitments, which it expects to fund with
projected operating cash flows, available credit facilities or
future financing transactions, if necessary. These obligations
and commitments for each company are more fully described in
Managements discussion and analysis of financial
condition and results of operations of Freeport-McMoRan
and Managements discussion and analysis of financial
condition and results of operations of Phelps Dodge
included elsewhere in this prospectus supplement which are
subject to the disclosures included therein and should be
referred to for additional information. The following table
summarizes these obligations and commitments as of
December 31, 2006:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1 Year
|
|
Years
|
|
Years
|
|
More than 5
|
(Dollars
in millions, except concentrates)
|
|
Total
|
|
or
Less
|
|
2-3
|
|
4-5
|
|
Years
|
|
|
Freeport-McMoRan
obligations:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
PT Freeport Indonesia mine closure
and reclamation fund
|
|
$
|
20.1
|
|
$
|
0.8
|
|
$
|
1.4
|
|
$
|
1.4
|
|
$
|
16.5
|
Atlantic Copper contractual
obligation to insurance company
|
|
$
|
94.9
|
|
$
|
9.5
|
|
$
|
19.0
|
|
$
|
19.0
|
|
$
|
47.4
|
Atlantic Copper contracts to
purchase concentrates at market prices (in thousand metric tons)
|
|
|
1,425
|
|
|
505
|
|
|
700
|
|
|
220
|
|
|
|
Aggregate operating leases,
including Rio Tintos share
|
|
$
|
29.9
|
|
$
|
8.9
|
|
$
|
14.3
|
|
$
|
6.4
|
|
$
|
0.3
|
Open purchase orders at December
31, 2006
|
|
$
|
216.5
|
|
$
|
216.5
|
|
|
|
|
|
|
|
|
|
Phelps Dodge obligations &
commitments:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Scheduled interest payment
obligations
|
|
$
|
979.5
|
|
$
|
61.2
|
|
$
|
112.9
|
|
$
|
99.9
|
|
$
|
705.5
|
Asset retirement obligations
|
|
$
|
106.0
|
|
$
|
58.2
|
|
$
|
45.2
|
|
$
|
2.3
|
|
$
|
0.3
|
Take-or-pay contracts
|
|
$
|
1,502.3
|
|
$
|
1,295.5
|
|
$
|
126.2
|
|
$
|
49.4
|
|
$
|
31.2
|
Operating lease obligations
|
|
$
|
73.6
|
|
$
|
16.6
|
|
$
|
28.8
|
|
$
|
21.4
|
|
$
|
6.8
|
Mineral royalty obligations
|
|
$
|
18.1
|
|
$
|
1.9
|
|
$
|
3.8
|
|
$
|
3.0
|
|
$
|
9.4
|
Standby letters of credit
|
|
$
|
186.3
|
|
$
|
56.0
|
|
$
|
9.0
|
|
$
|
3.0
|
|
$
|
118.3
|
Corporate guarantees
|
|
$
|
412.4
|
|
$
|
0.8
|
|
$
|
0.4
|
|
|
|
|
$
|
411.2
|
Sales performance guarantees
|
|
$
|
74.5
|
|
$
|
49.5
|
|
$
|
24.5
|
|
$
|
0.2
|
|
$
|
0.3
|
Surety bonds
|
|
$
|
97.4
|
|
$
|
2.1
|
|
$
|
2.0
|
|
|
|
|
$
|
93.3
|
Asset pledges
|
|
$
|
74.2
|
|
$
|
0.1
|
|
|
|
|
|
|
|
$
|
74.2
|
|
S-64
Managements
discussion and analysis of
financial condition and results of
operations of Freeport-McMoRan
The information contained in the following section does not
reflect Freeport-McMoRans acquisition of Phelps Dodge and
is substantially reproduced from Freeport-McMoRans Annual
Report on
Form 10-K
for the year ended December 31, 2006, which is incorporated
by reference in this prospectus supplement. This
Managements discussion and analysis of financial
condition and results of operations of Freeport-McMoRan
should be read in conjunction with the financial statements and
related notes of Freeport-McMoRan, which are included elsewhere
or incorporated by reference in this prospectus supplement. For
further information about the combined company, see
Prospectus supplement summary Our
business.
Overview
Through its majority-owned subsidiary, PT Freeport Indonesia,
Freeport-McMoRan has one of the worlds largest copper and
gold mining and production operations in terms of reserves and
production. Freeport-McMoRans principal asset is the
Grasberg minerals district, which based on available year-end
2005 reserve data provided by third-party industry consultants,
contains the largest single copper reserve and the largest
single gold reserve of any mine in the world.
PT Freeport Indonesia, Freeport-McMoRans principal
operating subsidiary, operates under an agreement, called a
Contract of Work, with the Government of Indonesia. The Contract
of Work allows PT Freeport Indonesia to conduct exploration,
mining and production activities in a
24,700-acre
area called Block A located in Papua, Indonesia. Under the
Contract of Work, PT Freeport Indonesia also conducts
exploration activities (which had been suspended, but expects to
resume in 2007) in an approximate
500,000-acre
area called Block B in Papua. All of Freeport-McMoRans
proven and probable mineral reserves and current mining
operations are located in Block A.
Freeport-McMoRan owns 90.64 percent of PT Freeport
Indonesia, including 9.36 percent owned through its wholly
owned subsidiary, PT Indocopper Investama. The Government of
Indonesia owns the remaining 9.36 percent of PT Freeport
Indonesia. In July 2004, Freeport-McMoRan received a request
from the Indonesian Department of Energy and Mineral Resources
that it offer to sell shares in PT Indocopper Investama to
Indonesian nationals at fair market value. In response to this
request and in view of the potential benefits of having
additional Indonesian ownership in its operations,
Freeport-McMoRan has agreed to consider a potential sale of an
interest in PT Indocopper Investama at fair market value.
Neither its Contract of Work nor Indonesian law requires
Freeport-McMoRan to divest any portion of its ownership interest
in PT Freeport Indonesia or PT Indocopper Investama.
Freeport-McMoRan also conducts mineral exploration activities
(which had been suspended in recent years) in Papua, Indonesia
through one of its wholly owned subsidiaries, PT Irja Eastern
Minerals (Eastern Minerals). Eastern Minerals holds an
additional Contract of Work originally covering a
2.5-million-acre
area. Under the terms of Eastern Minerals Contract of
Work, we have already relinquished 1.3 million acres and
must relinquish an additional 0.6 million acres at the end
of a three-year exploration period, which can be extended by the
Government of Indonesia for as many as two additional years. In
December 2006, Eastern Minerals received approval from the
Government of Indonesia to resume exploration activities in 2007.
S-65
In addition to the PT Freeport Indonesia and Eastern Minerals
exploration acreage, Freeport-McMoRan has the right to conduct
other mineral exploration activities in Papua pursuant to a
joint venture through PT Nabire Bakti Mining. Field exploration
activities outside of its current mining operations in Block A
had been suspended in recent years because of safety and
security issues and regulatory uncertainty relating to a
possible conflict between its mining and exploration rights in
certain forest areas and an Indonesian Forestry law enacted in
1999 prohibiting open-pit mining in forest preservation areas.
Recent Indonesian legislation permits open-pit mining in PT
Freeport Indonesias Block B area, subject to certain
requirements. Following an assessment of these requirements and
a review of security issues, Freeport-McMoRan plans to resume
exploration activities in certain prospective areas outside of
Block A in 2007.
Freeport-McMoRan also operates through a majority-owned
subsidiary, PT Puncakjaya Power (Puncakjaya Power), and through
Atlantic Copper, S.A. (Atlantic Copper), a wholly owned
subsidiary. Freeport-McMoRan acquired an 85.7 percent
ownership in Puncakjaya Power in 2003. Puncakjaya Powers
sole business is to supply power to PT Freeport Indonesias
operations. Atlantic Coppers operations are in Spain and
involve the smelting and refining of copper concentrates and the
marketing of refined copper and precious metals in slimes. PT
Freeport Indonesia owns a 25 percent interest in PT
Smelting, an Indonesian company which operates a copper smelter
and refinery in Gresik, Indonesia.
Joint ventures
with Rio Tinto plc (Rio Tinto)
In 1996, Freeport-McMoRan established joint ventures with Rio
Tinto, an international mining company with headquarters in
London, England. One joint venture covers PT Freeport
Indonesias mining operations in Block A and gives Rio
Tinto, through 2021, a 40 percent interest in certain
assets and future production exceeding specified annual amounts
of copper, gold and silver in Block A and, after 2021, a
40 percent interest in all production from Block A.
Operating, nonexpansion capital and administrative costs are
shared proportionately between PT Freeport Indonesia and Rio
Tinto based on the ratio of (a) the incremental revenues
from production from expansion completed in 1998 to
(b) total revenues from production from Block A, including
production from PT Freeport Indonesias previously existing
reserves. PT Freeport Indonesia receives 100 percent of the
cash flow from specified annual amounts of copper, gold and
silver through 2021, calculated by reference to its proven and
probable reserves as of December 31, 1994, and
60 percent of all remaining cash flow.
The joint venture agreement provides for adjustments to the
specified annual metal sharing amounts upon the occurrence of
certain events that cause an extended interruption in production
to occur, including events such as the fourth-quarter 2003
Grasberg open-pit slippage and debris flow. As a result of the
Grasberg slippage and debris flow events, the 2004 specified
amounts attributable 100 percent to PT Freeport Indonesia
were reduced by 172 million recoverable pounds for copper
and 272,000 recoverable ounces for gold. Pursuant to agreements
in 2005 and early 2006 with Rio Tinto, these reductions were
offset by increases in the specified amounts attributable
100 percent to PT Freeport Indonesia totaling
62 million recoverable pounds for copper and 170,000
recoverable ounces for gold in 2005, and 110 million
recoverable pounds for copper and 102,000 recoverable ounces for
gold in 2021.
Under the joint venture arrangements, Rio Tinto has a
40 percent interest in PT Freeport Indonesias
Contract of Work and in Eastern Minerals Contract of Work.
Rio Tinto also has the option to participate in 40 percent
of any of Freeport-McMoRans other future exploration
projects in Papua. Rio Tinto has elected to participate in
40 percent of Freeport-McMoRans
S-66
interest and cost in the PT Nabire Bakti Mining exploration
joint venture covering approximately 0.5 million acres
contiguous to Block B and one of Eastern Minerals blocks.
Outlook
Annual sales totaled 1.2 billion pounds of copper and
1.7 million ounces of gold in 2006, compared with
1.5 billion pounds of copper and 2.8 million ounces of
gold in 2005. At the Grasberg open-pit mine, the sequencing in
mining areas with varying ore grades causes fluctuations in the
timing of ore production, resulting in varying quarterly and
annual sales of copper and gold. The 2006 sales volumes were
impacted by lower ore grades compared to the higher-grade
material mined in 2005.
During the fourth quarter of 2006, PT Freeport Indonesia
completed an analysis of its longer-range mine plans to assess
the optimal design of the Grasberg open pit and the timing of
development of the Grasberg underground block cave ore body. The
analysis incorporated the latest geological and geotechnical
studies, costs and other economic factors in developing the
optimal timing for transitioning from the open pit to
underground. The revised long-range plan includes changes to the
expected final Grasberg open-pit design, which will result in a
section of high-grade ore previously expected to be mined in the
open pit to be mined in the Grasberg underground block cave
mine. Approximately 100 million metric tons of high-grade
ore in the southwest corner (located in the 8 South
pushback) of the open pit, with aggregate recoverable metal
approximating 4 billion pounds of copper and 5 million
ounces of gold, is expected to be mined through PT Freeport
Indonesias large scale block caving operations rather than
from open-pit mining. The revised mine plan reflects a
transition from the Grasberg open pit to the Grasberg
underground block cave ore body currently estimated to occur in
mid-2015.
The mine plan revisions alter the timing of metal production in
the period of 2015 and beyond but do not have a significant
effect on ultimate recoverable reserves. The success of PT
Freeport Indonesias underground operations and the
significant progress to establish underground infrastructure
provides confidence in developing the high-grade, large-scale
underground ore bodies in the Grasberg minerals district. PT
Freeport Indonesia will continue to assess opportunities to
optimize the long-range mine plans and net present values of the
Grasberg minerals district.
Based on its current mine plan, PT Freeport Indonesia estimates
its share of sales for 2007 will approximate 1.1 billion
pounds of copper and 1.8 million ounces of gold. Average
annual sales volumes over the five-year period from 2007 through
2011 are expected to approximate 1.24 billion pounds of
copper and 1.8 million ounces of gold. The achievement of
PT Freeport Indonesias sales estimates will be dependent,
among other factors, on the achievement of targeted mining
rates, the successful operation of PT Freeport Indonesia
production facilities, the impact of weather conditions at the
end of fiscal periods on concentrate loading activities and
other factors.
Sales volumes may vary from these estimates depending on the
areas being mined within the Grasberg open pit. Quarterly sales
volumes are expected to vary significantly. Based on current
estimates of average annual sales volumes over the next five
years and copper prices of approximately $2.50 per pound
and gold prices of approximately $600 per ounce, the impact
on our annual cash flow for each $0.10 per pound change in
copper prices would approximate $62 million, including the
effects of price changes on related royalty costs, and for each
$25 per ounce change in gold prices would approximate
$23 million.
S-67
Copper and gold
markets
As shown in the graphs below, world metal prices for copper have
fluctuated during the period from 1992 through January 2007 with
the London Metal Exchange (LME) spot copper price varying from a
low of approximately $0.60 per pound in 2001 to a record
high of approximately $4.00 per pound on May 12, 2006.
World gold prices have fluctuated during the period from 1998
through January 2007 from a low of approximately $250 per
ounce in 1999 to a high of approximately $725 per ounce on
May 12, 2006. Current copper and gold prices reflect
significantly higher levels of direct investment by commodity
investors. This can be expected to result in higher levels of
volatility in copper and gold prices and in the share prices of
Freeport-McMoRan
and other commodity producers. Copper and gold prices are
affected by numerous factors beyond our control. See Risk
factors Risks related to the combined
company Declines in the market prices of
copper, gold and molybdenum could adversely affect the combined
companys earnings and cash flows, and therefore its
ability to repay its debt.
Historical LME
spot copper price
through January 31, 2007
|
|
|
*
|
|
Excludes Shanghai stocks, producer,
consumer and merchant stocks.
|
The graph above presents LME spot copper prices and reported
stocks of copper at the LME and New York Commodity Exchange
(COMEX) through January 31, 2007. Since 2003 and through
2005, global demand exceeded supply, evidenced by the decline in
exchange warehouse inventories. LME and COMEX inventories have
risen from the 2005 lows in recent months and combined stocks of
approximately 214,000 metric tons at December 29, 2006,
represent less than one week of global consumption. Prices
ranged from $2.06 per pound to a record high of
approximately $4.00 per pound in 2006. Disruptions
associated with strikes, unrest and other operational issues
resulted in low levels of inventory throughout 2006. However, in
December 2006 and early 2007, prices declined on concerns about
reduced demand, especially in the United States, and rising
inventories. The LME spot price closed at $2.56 per pound
on January 31, 2007. Future copper prices are expected to
continue to be influenced by demand from China, economic
performance in the U.S. and other industrialized countries, the
timing of the development of new supplies of copper, production
levels of mines and copper smelters and
S-68
the level of direct participation by investors. Freeport-McMoRan
considers the current underlying supply and demand conditions in
the global copper markets to be positive.
London gold
prices
Through January 31, 2007
After reaching new
25-year
highs above $700 per ounce in the second quarter of 2006,
prices declined in the second half of 2006. Gold prices averaged
$604 per ounce in 2006, with prices ranging from
$521 per ounce to approximately $725 per ounce. Gold prices
continued to be supported by increased investment demand for
gold, ongoing geopolitical tensions, a weak U.S. dollar,
inflationary pressures, falling production from older mines,
limited development of new mines and actions by gold producers
to reduce hedge positions. The London gold price closed at
approximately $651 per ounce on January 31, 2007.
Critical
accounting estimates
Managements discussion and analysis of
Freeport-McMoRans financial condition and results of
operations are based on its consolidated financial statements,
which have been prepared in conformity with accounting
principles generally accepted in the United States. The
preparation of these statements requires that Freeport-McMoRan
make estimates and assumptions that affect the reported amounts
of assets, liabilities, revenues and expenses. Freeport-McMoRan
bases these estimates on historical experience and on
assumptions that it considers reasonable under the
circumstances; however, reported results could differ from those
based on the current estimates under different assumptions or
conditions. Management has reviewed the following discussion of
its development and selection of critical accounting estimates
with the Audit Committee of the Board of Directors.
Mineral reserves and depreciation and
amortization. Freeport-McMoRan depreciates its
life-of-mine
mining and milling assets using the
unit-of-production
method based on estimates of proven and probable recoverable
copper reserves. Freeport-McMoRan has other assets that it
depreciates on a straight-line basis over their estimated
useful lives. Freeport-McMoRans estimates of proven and
probable recoverable copper reserves and of the useful lives of
its
S-69
straight-line assets impact Freeport-McMoRans depreciation
and amortization expense. These estimates affect the operating
results of both its mining and exploration and
smelting and refining segments.
The accounting estimates related to depreciation and
amortization are critical accounting estimates because
(1) the determination of copper reserves involves
uncertainties with respect to the ultimate geology of reserves
and the assumptions used in determining the economic feasibility
of mining those reserves, including estimated copper and gold
prices and costs of conducting future mining activities, and
(2) changes in estimated proven and probable recoverable
copper reserves and useful asset lives can have a material
impact on net income. Freeport-McMoRan performs annual
assessments of its existing assets, including a review of asset
costs and depreciable lives, in connection with the review of
mine operating and development plans. When Freeport-McMoRan
determines that assigned asset lives do not reflect the expected
remaining period of benefit, it makes prospective changes to
those depreciable lives.
There are a number of uncertainties inherent in estimating
quantities of reserves, including many factors beyond
Freeport-McMoRans control. Ore reserves estimates are
based upon engineering evaluations of samplings of drill holes,
tunnels and other underground workings. Freeport-McMoRans
estimates of proven and probable recoverable reserves are
prepared by its employees and reviewed and verified by
independent experts in mining, geology and reserve
determination. As of December 31, 2006, aggregate proven
and probable recoverable copper reserves totaled
54.8 billion pounds and PT Freeport Indonesias
estimated share totaled 38.8 billion pounds. These
estimates involve assumptions regarding future copper and gold
prices, the geology of Freeport-McMoRans mines, the mining
methods Freeport-McMoRan uses, and the related costs it incurs
to develop and mine its reserves. Changes in these assumptions
could result in material adjustments to Freeport-McMoRan reserve
estimates, which could result in changes to depreciation and
amortization expense in future periods, with corresponding
adjustments to net income. If aggregate estimated copper
reserves were 10 percent higher or lower at
December 31, 2006, and based on current sales projections
for 2007, Freeport-McMoRan estimates that its annual
depreciation expense for 2007 would change by approximately
$12 million, changing net income by approximately
$6 million.
Freeport-McMoRan reviews and evaluates its long-lived assets for
impairment when events or changes in circumstances indicate that
the related carrying amounts may not be recoverable. Changes to
estimates of proven and probable recoverable copper and gold
reserves could have an impact on Freeport-McMoRans
assessment of asset impairment. However, Freeport-McMoRan
believes it is unlikely that revisions to estimates of proven
and probable recoverable copper and gold reserves would give
rise to an impairment of its assets because of the significant
size of reserves in relation to asset carrying values.
Reclamation and closure
costs. Freeport-McMoRans mining operations
involve activities that have a significant effect on the
surrounding area. Freeport-McMoRans reclamation and
closure costs primarily involve reclamation and revegetation of
a large area in the lowlands of Papua where mill tailings are
deposited, reclamation of overburden stockpiles and
decommissioning of operating assets.
Effective January 1, 2003, Freeport-McMoRan adopted
Statement of Financial Accounting Standards (SFAS) No. 143,
Accounting for Asset Retirement Obligations.
SFAS No. 143 requires that Freeport-McMoRan record the
fair value of its estimated asset retirement obligations in the
period incurred. Freeport-McMoRan measures fair value as the
present value of multiple cash flow scenarios that reflect a
range of possible outcomes after considering inflation and then
S-70
applying a market risk premium. The accounting estimates related
to reclamation and closure costs are critical accounting
estimates because (1) Freeport-McMoRan will not incur most
of these costs for a number of years, requiring it to make
estimates over a long period; (2) reclamation and closure
laws and regulations could change in the future or circumstances
affecting its operations could change, either of which could
result in significant changes to current plans;
(3) calculating the fair value of asset retirement
obligations in accordance with SFAS No. 143 requires
management to assign probabilities to projected cash flows, to
make long-term assumptions about inflation rates, to determine
our credit-adjusted, risk-free interest rates and to determine
market risk premiums that are appropriate for its operations;
and (4) given the magnitude of estimated reclamation and
closure costs, changes in any or all of these estimates could
have a material impact on net income.
In 2002, Freeport-McMoRan engaged an independent environmental
consulting and auditing firm to assist in estimating PT Freeport
Indonesias aggregate asset retirement obligations, and
worked with other consultants in estimating Atlantic
Coppers asset retirement obligations. Freeport-McMoRan
estimated these obligations using an expected cash flow
approach, in which multiple cash flow scenarios were used to
reflect a range of possible outcomes. To calculate the fair
value of these obligations, Freeport-McMoRan applied an
estimated long-term inflation rate of 2.5 percent, except
for Indonesian rupiah-denominated labor costs with respect to PT
Freeport Indonesias obligations, for which an estimated
inflation rate of 9.0 percent was applied. The projected
cash flows were discounted at Freeport-McMoRans estimated
credit-adjusted, risk-free interest rates, which ranged from
9.4 percent to 12.6 percent for the corresponding time
periods over which these costs would be incurred. The inflation
rates and discount rates Freeport-McMoRan used to calculate the
fair value of PT Freeport Indonesias asset retirement
obligation are critical factors in the calculation of future
value and discounted present value costs. An increase of one
percent in the inflation rates used results in an approximate
17 percent increase in the discounted present value costs.
A decrease of one percent in the discount rates used has a
similar effect resulting in an approximate 16 percent
increase in the discounted present value costs. After
discounting the projected cash flows, a market risk premium of
10 percent was applied to the total to reflect what a third
party might require to assume these asset retirement
obligations. The market risk premium was based on market-based
estimates of rates that a third party would have to pay to
insure its exposure to possible future increases in the value of
these obligations.
At least annually, PT Freeport Indonesia reviews its estimates
for (1) changes in the projected timing of certain
reclamation costs, (2) changes in cost estimates, and
(3) additional asset retirement obligations incurred during
the period. Freeport-McMoRan estimated PT Freeport
Indonesias aggregate asset retirement obligations to be
approximately $157 million at December 31, 2006, and
$156 million at December 31, 2005. An analysis of PT
Freeport Indonesias asset retirement obligation calculated
under SFAS No. 143 follows:
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|
|
|
|
|
|
|
|
|
|
(Dollars in
millions)
|
|
2006
|
|
2005
|
|
2004
|
|
|
|
|
Asset retirement obligation at
beginning of year
|
|
$
|
26.5
|
|
$
|
22.0
|
|
$
|
25.7
|
|
Accretion expense
|
|
|
3.1
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|
|
2.7
|
|
|
2.8
|
|
Revisions for changes in estimates
|
|
|
|
|
|
|
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|
(6.5
|
)
|
Liabilities incurred
|
|
|
0.4
|
|
|
1.8
|
|
|
|
|
|
|
|
|
|
|
Asset retirement obligation at end
of year
|
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$
|
30.0
|
|
$
|
26.5
|
|
$
|
22.0
|
|
|
|
S-71
Consolidated
results of operations
Consolidated revenues include PT Freeport Indonesias sale
of copper concentrates, which also contain significant
quantities of gold and silver, and the sale by Atlantic Copper
of copper anodes, copper cathodes and gold in anodes and slimes.
Consolidated revenues and net income vary significantly with
fluctuations in the market prices of copper and gold, sales
volumes and other factors. Consolidated revenues of
$5.8 billion for 2006 were higher than consolidated
revenues of $4.2 billion for 2005, reflecting substantially
higher copper and gold prices in 2006, partly offset by lower PT
Freeport Indonesia sales volumes. PT Freeport Indonesia mined
lower grade ore and reported lower production and sales in 2006,
compared with 2005. Consolidated revenues in 2005 were
significantly higher compared with 2004 revenues of
$2.4 billion, reflecting substantially higher copper and
gold sales volumes and prices in 2005. The 2004 results were
adversely affected by lower ore grades and reduced mill
throughput as PT Freeport Indonesia completed efforts to restore
safe access to the higher-grade ore areas in its Grasberg
open-pit mine following the fourth-quarter 2003 slippage and
debris flow events (see Mining and exploration
operationsPT Freeport Indonesia operating results).
In addition, Atlantic Coppers scheduled major maintenance
turnaround adversely affected its 2004 revenues (see
Smelting and refining operationsAtlantic
Copper operating results).
Consolidated production and delivery costs were higher in 2006
at $2.5 billion compared with $1.6 billion for 2005
and $1.5 billion for 2004. The increases in 2006 and 2005
were primarily because of higher costs of concentrate purchases
at Atlantic Copper caused by rising metals prices and partly
because of higher production costs at PT Freeport Indonesia
primarily resulting from higher energy and other input costs.
The adoption of Emerging Issues Task Force Issue
No. 04-6,
Accounting for Stripping Costs Incurred during Production
in the Mining Industry (EITF
04-6) also
impacted 2006 costs. See New accounting
standards. Consolidated depreciation and amortization
expense was $227.6 million in 2006, $251.5 million in
2005 and $206.4 million in 2004. Depreciation and
amortization expense decreased in 2006 compared with 2005,
primarily because of lower copper sales volumes at PT Freeport
Indonesia during 2006. Depreciation and amortization expense was
higher in 2005 than in 2004, primarily because of higher copper
sales volumes at PT Freeport Indonesia during 2005. Certain of
PT Freeport Indonesias assets are depreciated using the
unit-of-production
method and depreciation and amortization expense varies with the
level of copper sales volumes.
Exploration expenses increased to $12.3 million in 2006
compared with $8.8 million in 2005 and $8.7 million in
2004. Freeport-McMoRans exploration program for 2006
focused on testing extensions of the Deep Grasberg and Kucing
Liar mine complex and other targets in Block A (see
Mining and exploration operationsexploration
and reserves). All approved exploration costs in the joint
venture areas with Rio Tinto are shared 60 percent by
Freeport-McMoRan and 40 percent by Rio Tinto. The FCX/Rio
Tinto joint ventures 2007 exploration budgets total
approximately $31 million (approximately $25 million
for Freeport-McMoRans share).
Consolidated general and administrative expenses increased to
$157.1 million in 2006 from $103.9 million in 2005,
primarily reflecting higher incentive compensation costs
associated with stronger financial performance and pursuant to
established plans and legal fees. Incentive compensation costs
were higher primarily because of programs based on financial
results and stock-based compensation following adoption of
SFAS No. 123 (revised 2004), Share-Based
Payment or SFAS No. 123R on
January 1, 2006 (see New accounting
standards.) Freeport-McMoRans parent company charges
PT Freeport Indonesia for the
in-the-money
value of exercised employee stock options. These charges are
eliminated in consolidation; however, PT Freeport Indonesia
shares a portion of these charges with Rio Tinto and Rio
Tintos
S-72
reimbursements reduce its consolidated general and
administrative expenses. General and administrative expenses are
net of Rio Tintos share of the cost of employee stock
option exercises, which decreased general and administrative
expenses by $6.5 million in 2006 and $9.2 million in
2005. In accordance with the joint venture agreement, Rio
Tintos percentage share of PT Freeport Indonesias
general and administrative expenses varies with metal sales
volumes and prices and totaled 7 percent in 2006 compared
with approximately 16 percent in 2005. Estimated general
and administrative expenses for 2007 are expected to be slightly
lower than the 2006 level.
General and administrative expenses increased to
$103.9 million in 2005 from $89.9 million in 2004,
primarily reflecting higher incentive compensation costs
associated with stronger financial performance and pursuant to
established plans under which certain compensation plans are
based on annual operating cash flow results, which were
significantly higher in 2005 compared with 2004. General and
administrative expenses in 2005 also include $3.4 million
in administrative costs incurred following Hurricane Katrina and
for contributions to hurricane-relief efforts. As a percentage
of revenues, general and administrative expenses were
2.7 percent in 2006, 2.5 percent in 2005 and
3.8 percent in 2004.
PT Freeport Indonesia maintains property damage and business
interruption insurance related to its operations. In December
2004, PT Freeport Indonesia entered into an insurance settlement
agreement and settled all claims that arose from the
fourth-quarter 2003 slippage and debris flow events in the
Grasberg open-pit mine. PT Freeport Indonesias insurers
agreed to pay an aggregate of $125.0 million in connection
with its claims. After considering the joint venture
partners interest in the proceeds, PT Freeport
Indonesias share of proceeds totaled $95.0 million.
As a result of the settlement, Freeport-McMoRan recorded in its
consolidated statements of income an $87.0 million gain on
insurance settlement for the business interruption recovery and
an $8.0 million gain to production costs for the property
loss recovery for a net gain of $48.8 million
($0.26 per share), after taxes and minority interest
sharing, in 2004.
Total consolidated interest cost (before capitalization) was
$86.4 million in 2006, $135.8 million in 2005 and
$151.0 million in 2004. Interest costs decreased from 2004
through 2006 primarily because Freeport-McMoRan reduced average
debt levels during the three-year period with significant
reductions in 2005 and 2006. Over the past three years,
Freeport-McMoRan completed a number of transactions that
resulted in total debt reductions, including redemptions of
mandatorily redeemable preferred stock, of $1.5 billion.
Capitalized interest totaled $10.8 million in 2006,
$4.1 million in 2005 and $2.9 million in 2004. The
higher capitalized interest level in 2006 reflects ongoing
development projects at the Deep Ore Zone (DOZ) underground mine
and the Common Infrastructure project (see Mining
and exploration operations).
Net losses on early extinguishment and conversion of debt
totaled $32.0 million ($30.3 million to net income or
$0.14 per share) in 2006, $52.2 million
($40.2 million to net income or $0.18 per share in
2005) and $14.0 million ($7.4 million to net
income or $0.04 per share) in 2004. See Capital
resources and liquidityFinancing activities for
further discussion.
Atlantic Copper recorded gains on sales of assets totaling
$29.7 million ($29.7 million to net income or
$0.13 per share) in 2006 for the disposition of land and
certain royalty rights. Other gains on sales of assets in 2006
totaled $0.9 million. Gains on sales of assets totaled
$6.6 million ($4.9 million to net income or
$0.02 per share) in 2005 from the sale of land in Arizona
held by a joint venture in which Freeport-McMoRan owns a
50 percent interest. The joint venture previously was
engaged in a copper mining research project. Gains on sales of
assets totaled $28.8 million in 2004 as a result of two
transactions. The first transaction was the sale to a real
S-73
estate developer of a parcel of land in Arizona owned by the
joint venture mentioned above resulting in a gain of
$21.3 million ($20.4 million to net income or
$0.11 per share). In the second transaction, Atlantic
Copper completed a sale of its wire rod and wire assets for
$18.3 million cash and recorded a gain of $7.5 million
($7.5 million to net income or $0.04 per share).
Other income includes interest income of $30.6 million in
2006, $16.8 million in 2005 and $5.9 million in 2004.
Interest income has risen because of higher cash balances and
higher interest rates. Other income also includes the impact of
translating into U.S. dollars Atlantic Coppers net
euro-denominated liabilities, primarily its retiree pension
obligations. Changes in the U.S. dollar/euro exchange rate
require Freeport-McMoRan to adjust the dollar value of its net
euro-denominated liabilities and record the adjustment in
earnings. Exchange rate effects on net income from
euro-denominated liabilities were gains (losses) of
$(2.3) million in 2006, $5.8 million in 2005 and
$(1.6) million in 2004. The gains reflect a stronger
U.S. dollar in relation to the euro and the losses reflect
a stronger euro in relation to the U.S. dollar in the
respective periods (see Disclosures about market
risks).
PT Freeport Indonesias Contract of Work provides for a
35 percent corporate income tax rate. PT Indocopper
Investama pays a 30 percent corporate income tax on
dividends it receives from its 9.36 percent ownership in PT
Freeport Indonesia. In addition, the tax treaty between
Indonesia and the U.S. provides for a withholding tax rate
of 10 percent on dividends and interest that PT Freeport
Indonesia and PT Indocopper Investama pay to their parent
company. Prior to 2005, Freeport-McMoRan also incurred a
U.S. alternative minimum tax at an effective rate of two
percent based primarily on consolidated income, net of smelting
and refining results. As a result of the enactment of the
American Jobs Creation Act of 2004, the 90 percent
limitation on the use of foreign tax credits to offset the
U.S. federal alternative minimum tax liability was repealed
effective January 1, 2005. The removal of this limitation
significantly reduced U.S. federal taxes beginning in 2005.
The U.S. federal alternative minimum tax liability totaled
$8.2 million in 2004. Freeport-McMoRan currently records no
income taxes at Atlantic Copper, which is subject to taxation in
Spain, because it is not expected to generate taxable income in
the foreseeable future and has substantial tax loss
carryforwards for which Freeport-McMoRan has provided no net
financial statement benefit. Freeport-McMoRan receives no
consolidated tax benefit from these losses because they cannot
be used to offset PT Freeport Indonesias profits in
Indonesia, but can be utilized to offset Atlantic Coppers
future profits.
Parent company costs consist primarily of interest, depreciation
and amortization, and general and administrative expenses.
Freeport-McMoRan receives minimal, if any, tax benefit from
these costs, including interest expense, primarily because the
parent company normally generates no taxable income from
U.S. sources. As a result, the provision for income taxes
as a percentage of consolidated income before income taxes and
minority interests will vary as PT Freeport Indonesias
income changes, absent changes in Atlantic Copper and parent
company costs. The provision for income taxes as a percentage of
consolidated income before income taxes and minority interests
totaled 43 percent for 2006, 45 percent for 2005 and
58 percent for 2004. Summaries of the approximate
significant components of the calculation of consolidated
provision for income taxes are shown below.
S-74
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
|
(Dollars
in thousands, except percentages)
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
|
Mining and exploration segment
operating
income(a)
|
|
$
|
2,797,963
|
|
|
$
|
2,312,771
|
|
|
$
|
832,112
|
|
Mining and exploration segment
interest expense, net
|
|
|
(19,833
|
)
|
|
|
(22,386
|
)
|
|
|
(22,209
|
)
|
Intercompany operating profit
recognized (deferred)
|
|
|
32,426
|
|
|
|
(144,986
|
)
|
|
|
(24,683
|
)
|
|
|
|
|
|
|
Income before taxes
|
|
|
2,810,556
|
|
|
|
2,145,399
|
|
|
|
785,220
|
|
Indonesian corporate income tax
rate (35%) plus U.S. alternative minimum tax rate (2%) for
2004
|
|
|
35%
|
|
|
|
35%
|
|
|
|
37%
|
|
|
|
|
|
|
|
Corporate income taxes
|
|
|
983,695
|
|
|
|
750,890
|
|
|
|
290,531
|
|
Approximate PT Freeport Indonesia
net income
|
|
|
1,826,861
|
|
|
|
1,394,509
|
|
|
|
494,689
|
|
Withholding tax on
Freeport-McMoRans equity share
|
|
|
9.064%
|
|
|
|
9.064%
|
|
|
|
9.064%
|
|
|
|
|
|
|
|
Withholding taxes
|
|
|
165,587
|
|
|
|
126,398
|
|
|
|
44,839
|
|
PT Indocopper Investama corporate
income tax
|
|
|
47,797
|
|
|
|
36,544
|
|
|
|
3,005
|
|
Other, net
|
|
|
4,096
|
|
|
|
1,236
|
|
|
|
(7,695
|
)
|
|
|
|
|
|
|
Freeport-McMoRan consolidated
provision for income taxes
|
|
$
|
1,201,175
|
|
|
$
|
915,068
|
|
|
$
|
330,680
|
|
|
|
|
|
|
|
Freeport-McMoRan consolidated
effective tax rate
|
|
|
43%
|
|
|
|
45%
|
|
|
|
58%
|
|
|
|
|
|
|
(a)
|
|
Excludes charges for the
in-the-money
value of Freeport-McMoRan stock option exercises, which are
eliminated in consolidation, totaling $88.3 million in
2006, $64.5 million in 2005 and $87.3 million in 2004.
|
Freeport-McMoRan has two operating segments: mining and
exploration and smelting and refining. The
mining and exploration segment consists of Indonesian activities
including PT Freeport Indonesias copper and gold mining
operations, Puncakjaya Powers power generating operations
(after eliminations with PT Freeport Indonesia) and Indonesian
exploration activities, including those of Eastern Minerals. The
smelting and refining segment includes Atlantic Coppers
operations in Spain and PT Freeport Indonesias equity
investment in PT Smelting. Summary comparative operating income
(loss) data by segment follow:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
|
(Dollars
in millions)
|
|
2006
|
|
2005
|
|
|
2004
|
|
|
|
|
Mining and
exploration(a)
|
|
$
|
2,709.7
|
|
$
|
2,248.3
|
|
|
$
|
744.8
|
|
Smelting and refining
|
|
|
74.5
|
|
|
34.8
|
|
|
|
(83.5
|
)
|
Intercompany eliminations and
other(a)(b)
|
|
|
84.5
|
|
|
(105.8
|
)
|
|
|
42.3
|
|
|
|
|
|
|
|
Freeport-McMoRans operating
income
|
|
$
|
2,868.7
|
|
$
|
2,177.3
|
|
|
$
|
703.6
|
|
|
|
|
|
|
(a)
|
|
Includes charges to the mining and
exploration segment for the
in-the-money
value of stock option exercises, which are eliminated in
consolidation, totaling $88.3 million in 2006,
$64.5 million in 2005 and $87.3 million in 2004.
|
|
(b)
|
|
Freeport-McMoRan defers recognizing
profits on PT Freeport Indonesias sales to Atlantic Copper
and on 25 percent of PT Freeport Indonesias sales to
PT Smelting until their sales of final products to third
parties. Changes in the amount of these deferred profits
increased (decreased) operating income by $32.4 million in
2006, $(145.0) million in 2005 and $(24.7) million in
2004. Consolidated earnings can fluctuate materially depending
on the timing and prices of these sales. At December 31,
2006, deferred profits to be recognized in future periods
operating income totaled $190.1 million,
$100.8 million to net income, after taxes and minority
interest sharing.
|
S-75
Mining and
exploration operations
A summary of changes in PT Freeport Indonesia revenues follows:
|
|
|
|
|
|
|
|
|
|
|
(Dollars
in millions)
|
|
2006
|
|
|
2005
|
|
|
|
|
PT Freeport Indonesia
revenuesprior year
|
|
$
|
3,568.0
|
|
|
$
|
1,746.6
|
|
Price realizations:
|
|
|
|
|
|
|
|
|
Copper
|
|
|
1,530.6
|
|
|
|
706.4
|
|
Gold
|
|
|
191.4
|
|
|
|
122.6
|
|
Sales volumes:
|
|
|
|
|
|
|
|
|
Copper
|
|
|
(473.0
|
)
|
|
|
636.4
|
|
Gold
|
|
|
(481.0
|
)
|
|
|
555.5
|
|
Adjustments, primarily for copper
pricing on prior year open sales
|
|
|
194.7
|
|
|
|
(1.4
|
)
|
Treatment charges, royalties and
other
|
|
|
(135.9
|
)
|
|
|
(198.1
|
)
|
|
|
|
|
|
|
PT Freeport Indonesia
revenuescurrent year
|
|
$
|
4,394.8
|
|
|
$
|
3,568.0
|
|
|
|
PT Freeport
Indonesia operating results2006 compared with
2005
Realized copper prices in 2006 improved by 69 percent to an
average of $3.13 per pound from $1.85 per pound in 2005.
Realized gold prices in 2006 averaged $566.51 per ounce,
including a reduction of $39.85 per ounce for revenue
adjustments associated with the first-quarter 2006 redemption of
the Gold-Denominated Preferred Stock, Series II, compared
to $456.27 in 2005. Copper and gold sales totaled
1.2 billion pounds of copper and 1.7 million ounces of
gold in 2006, compared with sales of 1.5 billion pounds of
copper and 2.8 million ounces of gold in 2005.
Mill throughput, which varies depending on ore types being
processed, averaged 229,400 metric tons of ore per day in 2006,
compared with 216,200 metric tons of ore per day in 2005.
Operations were temporarily suspended for an approximate
four-day
period in February 2006 when illegal miners (gold
panners) blocked a road leading to PT Freeport
Indonesias mill. While this situation was resolved
peacefully by Indonesian government authorities,
PT Freeport Indonesia continues to work with the government
to resolve the legal and security concerns presented by the
increased presence of gold panners in its area of operations.
Mill rates will vary during 2007 depending on ore types mined
and are expected to average in excess of 210,000 metric tons of
ore per day for the year. Approximate average daily throughput
processed at the mill facilities from each of PT Freeport
Indonesias producing mines follows:
|
|
|
|
|
|
|
|
Years ended
December 31,
|
(Metric
tons of ore per day)
|
|
2006
|
|
2005
|
|
|
Grasberg open pit
|
|
|
184,200
|
|
|
174,200
|
DOZ underground mine
|
|
|
45,200
|
|
|
42,000
|
|
|
|
|
|
|
Total
|
|
|
229,400
|
|
|
216,200
|
|
|
In 2006, copper ore grades averaged 0.85 percent and
recovery rates averaged 86.1 percent, compared with
1.13 percent and 89.2 percent in 2005. Gold ore grades
averaged 0.85 grams per metric ton (g/t) and recovery rates
averaged 80.9 percent in 2006, compared with 1.65 g/t and
83.1 percent in 2005. The 2006 ore grades and recoveries
for copper and gold reflect the mining of lower grade material
compared with the extraordinarily high grades mined in 2005.
Average annual copper and gold ore grades for 2007 are projected
to approximate the 2006 ore grades, with higher grades projected
in the first half of 2007 than in the second half because of
mine
S-76
sequencing. Approximately 63 percent of copper sales and
approximately 81 percent of gold sales in 2007 are
projected to occur in the first half of the year.
Production from the DOZ underground mine averaged 45,200 metric
tons of ore per day in 2006, representing 20 percent of
mill throughput. DOZ continues to perform above design capacity
of 35,000 metric tons of ore per day. PT Freeport Indonesia is
expanding the capacity of the DOZ underground operation to a
sustained rate of 50,000 metric tons of ore per day with the
installation of a second crusher and additional ventilation,
expected to be completed in mid-2007. PT Freeport
Indonesias 60 percent share of capital expenditures
for the DOZ expansion totaled approximately $17 million in
2006 (cumulative $34 million through December 31,
2006) and is expected to approximate $2 million in
2007. PT Freeport Indonesia anticipates a further expansion of
the DOZ mine to 80,000 metric tons of ore per day, with budgeted
capital of approximately $11 million in 2007 for its
60 percent share. The success of the development of the DOZ
mine, one of the worlds largest underground mines,
provides confidence in the future development of PT Freeport
Indonesias large-scale undeveloped ore bodies.
In 2004, PT Freeport Indonesia commenced its Common
Infrastructure project, which will provide access to its
large undeveloped underground ore bodies located in the Grasberg
minerals district through a tunnel system located approximately
400 meters deeper than its existing underground tunnel system.
In addition to providing access to these underground ore bodies,
the tunnel system will enable PT Freeport Indonesia to conduct
future exploration in prospective areas associated with
currently identified ore bodies. The tunnel system has reached
the Big Gossan terminal and PT Freeport Indonesia is proceeding
with development of the lower Big Gossan infrastructure. PT
Freeport Indonesias share of capital expenditures for its
Common Infrastructure project totaled approximately
$9 million in 2006 and projected 2007 capital expenditures
approximate $8 million. The Common Infrastructure project
is progressing according to plan. PT Freeport Indonesia has also
advanced development of the Grasberg spur and as of
December 31, 2006, has completed 67 percent of the
tunneling required to reach the Grasberg underground ore body.
PT Freeport Indonesia expects the Grasberg spur to reach the
Grasberg underground ore body and to initiate multi-year mine
development activities in the second half of 2007. Work on the
Grasberg underground ore body continues with PT Freeport
Indonesias share of capital expenditures totaling
approximately $23 million in 2006 and projected 2007
capital expenditures approximate $70 million.
The Big Gossan underground mine is a high-grade deposit located
near the existing milling complex. Remaining capital
expenditures for the $260 million Big Gossan project to be
incurred over the next few years total approximately
$185 million ($175 million net to PT Freeport
Indonesia, with approximately $90 million in 2007). PT
Freeport Indonesias share of capital expenditures for Big
Gossan totaled approximately $56 million in 2006.
Production is expected to ramp up to full production of 7,000
metric tons per day by 2010 (average annual aggregate
incremental production of 135 million pounds of copper and
65,000 ounces of gold, with PT Freeport Indonesia receiving
60 percent of these amounts). The Big Gossan mine is being
developed as an open-stope mine with backfill consisting of mill
tailings and cement, an established mining methodology expected
to be higher-cost than the block-cave method used at the DOZ
mine.
Treatment charges vary with the volume of metals sold and the
price of copper, and royalties vary with the volume of metals
sold and the prices of copper and gold. Market rates for
treatment and refining charges began to increase significantly
in late 2004. A large part of the increase relates to the price
participation and price sharing components of concentrate sales
S-77
agreements. Royalties totaled $126.0 million in 2006
compared with $103.7 million in 2005, reflecting higher
metal prices partly offset by lower sales volumes.
PT Freeport Indonesia receives market prices for the copper,
gold and silver contained in its concentrate. Under the
long-established structure of concentrate sales agreements
prevalent in the industry, copper is provisionally priced at the
time of shipment and is subject to final pricing in a specified
future period (generally one to three months from shipment)
based on quoted LME prices. The sales subject to final pricing
are generally settled in the subsequent quarter. Therefore, at
the end of any quarterly period, there will be sales that remain
subject to final pricing. Accounting rules require these sales
be recorded based on the LME future prices at the end of the
reporting period. To the extent final settlements are higher or
lower than what was recorded on a provisional basis, an increase
or decrease to revenues would be recorded when the pricing is
finally settled. PT Freeport Indonesias 2006 revenues
include net additions of $257.0 million for adjustments to
provisional copper prices in concentrate sales contracts,
compared with $238.3 million in 2005.
S-78
Gross profit per
pound of copper/per ounce of gold and silver
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year
ended December 31, 2006
|
|
|
Pounds of copper sold (000s)
|
|
|
1,201,400
|
|
|
1,201,400
|
|
|
|
|
|
|
Ounces of gold sold
|
|
|
|
|
|
|
|
|
1,736,000
|
|
|
|
Ounces of silver sold
|
|
|
|
|
|
|
|
|
|
|
|
3,806,200
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
By-product
|
|
|
Co-product
method
|
|
|
|
method
|
|
|
Copper
|
|
|
Gold
|
|
|
Silver
|
|
|
|
|
Revenues, after adjustments shown
below
|
|
$
|
3.13
|
|
|
$
|
3.13
|
|
|
$
|
566.51
|
(a)
|
|
$
|
8.59
|
(b)
|
|
|
|
|
|
|
Site production and delivery,
before net noncash and nonrecurring costs shown below
|
|
|
1.03
|
|
|
|
0.79
|
|
|
|
156.24
|
|
|
|
3.11
|
|
Gold and silver credits
|
|
|
(0.93
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
Treatment charges
|
|
|
0.40
|
(c)
|
|
|
0.31
|
(d)
|
|
|
60.41
|
(d)
|
|
|
1.20
|
(d)
|
Royalty on metals
|
|
|
0.10
|
|
|
|
0.08
|
|
|
|
15.94
|
|
|
|
0.32
|
|
|
|
|
|
|
|
Unit net cash
costs(e)
|
|
|
0.60
|
|
|
|
1.18
|
|
|
|
232.59
|
|
|
|
4.63
|
|
Depreciation and amortization
|
|
|
0.15
|
|
|
|
0.12
|
|
|
|
23.25
|
|
|
|
0.46
|
|
Noncash and nonrecurring costs, net
|
|
|
0.04
|
|
|
|
0.03
|
|
|
|
5.60
|
|
|
|
0.11
|
|
|
|
|
|
|
|
Total unit costs
|
|
|
0.79
|
|
|
|
1.33
|
|
|
|
261.44
|
|
|
|
5.20
|
|
Revenue adjustments, primarily for
pricing on prior period open sales
|
|
|
0.10
|
(f)
|
|
|
0.17
|
|
|
|
11.53
|
|
|
|
0.22
|
|
PT Smelting intercompany profit
elimination
|
|
|
|
|
|
|
|
|
|
|
(0.37
|
)
|
|
|
(0.01
|
)
|
|
|
|
|
|
|
Gross profit per pound/ounce
|
|
$
|
2.44
|
|
|
$
|
1.97
|
|
|
$
|
316.23
|
|
|
$
|
3.60
|
|
|
|
|
|
|
(a)
|
|
Amount was $606.36 before a loss
resulting from redemption of the Gold-Denominated Preferred
Stock, Series II.
|
|
(b)
|
|
Amount was $11.92 before a loss
resulting from redemption of the Silver-Denominated Preferred
Stock.
|
|
(c)
|
|
Includes $12.4 million or
$0.01 per pound for adjustments to 2005 concentrate sales
subject to final pricing to reflect the impact on treatment
charges resulting from the increase in copper prices since
December 31, 2005.
|
|
(d)
|
|
Includes $9.6 million or
$0.01 per pound for copper, $2.7 million or
$1.57 per ounce for gold and $0.1 million or
$0.03 per ounce for silver for adjustments to 2005
concentrate sales subject to final pricing to reflect the impact
on treatment charges resulting from the increase in copper
prices since December 31, 2005.
|
|
(e)
|
|
For a reconciliation of unit net
cash costs to production and delivery costs applicable to sales
reported in
Freeport-McMoRans
consolidated financial statements refer to Product
revenues and production costs.
|
|
(f)
|
|
Includes a $69.0 million or
$0.06 per pound loss on the redemption of the
Gold-Denominated Preferred Stock, Series II and a
$13.3 million or $0.01 per pound loss on the
redemption of the Silver-Denominated Preferred Stock.
|
S-79
Gross profit per
pound of copper/per ounce of gold and silver
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year
ended December 31, 2005
|
|
|
Pounds of copper sold (000s)
|
|
|
1,456,500
|
|
|
1,456,500
|
|
|
|
|
|
|
Ounces of gold sold
|
|
|
|
|
|
|
|
|
2,790,200
|
|
|
|
Ounces of silver sold
|
|
|
|
|
|
|
|
|
|
|
|
4,734,600
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
By-product
|
|
|
Co-product
method
|
|
|
|
method
|
|
|
Copper
|
|
|
Gold
|
|
|
Silver
|
|
|
|
|
Revenues, after adjustments shown
below
|
|
$
|
1.85
|
|
|
$
|
1.85
|
|
|
$
|
456.27
|
|
|
$
|
6.36
|
(a)
|
|
|
|
|
|
|
Site production and delivery,
before net noncash and nonrecurring costs shown below
|
|
|
0.65
|
(b)
|
|
|
0.44
|
(c)
|
|
|
107.71
|
(c)
|
|
|
1.76
|
(c)
|
Gold and silver credits
|
|
|
(0.89
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
Treatment charges
|
|
|
0.24
|
|
|
|
0.16
|
|
|
|
39.75
|
|
|
|
0.65
|
|
Royalty on metals
|
|
|
0.07
|
|
|
|
0.05
|
|
|
|
11.77
|
|
|
|
0.19
|
|
|
|
|
|
|
|
Unit net cash
costs(d)
|
|
|
0.07
|
|
|
|
0.65
|
|
|
|
159.23
|
|
|
|
2.60
|
|
Depreciation and amortization
|
|
|
0.14
|
|
|
|
0.10
|
|
|
|
23.79
|
|
|
|
0.39
|
|
Noncash and nonrecurring costs, net
|
|
|
|
|
|
|
|
|
|
|
0.52
|
|
|
|
0.01
|
|
|
|
|
|
|
|
Total unit costs
|
|
|
0.21
|
|
|
|
0.75
|
|
|
|
183.54
|
|
|
|
3.00
|
|
Revenue adjustments, primarily for
pricing on prior period open sales
|
|
|
0.01
|
(e)
|
|
|
0.02
|
|
|
|
(1.14
|
)
|
|
|
0.02
|
|
PT Smelting intercompany profit
elimination
|
|
|
(0.01
|
)
|
|
|
(0.01
|
)
|
|
|
(2.67
|
)
|
|
|
(0.04
|
)
|
|
|
|
|
|
|
Gross profit per pound/ounce
|
|
$
|
1.64
|
|
|
$
|
1.11
|
|
|
$
|
268.92
|
|
|
$
|
3.34
|
|
|
|
|
|
|
(a)
|
|
Amount was $7.38 before a loss
resulting from redemption of the Silver-Denominated Preferred
Stock.
|
|
(b)
|
|
Net of deferred mining costs
totaling $64.9 million or $0.05 per pound. Following
adoption of EITF
04-6 on
January 1, 2006 (see New accounting
standards), stripping costs are no longer deferred.
|
|
(c)
|
|
Net of deferred mining costs
totaling $43.8 million or $0.03 per pound for copper,
$20.6 million or $7.37 per ounce for gold and
$0.6 million or $0.12 per ounce for silver (see Note
(b) above).
|
|
(d)
|
|
See Note (e) in previous table
above.
|
|
(e)
|
|
Includes a $5.0 million or
less than $0.01 per pound loss on the redemption of the
Silver-Denominated Preferred Stock.
|
Freeport-McMoRan presents gross profit per pound of copper using
both a by-product method and a
co-product method. Freeport-McMoRan uses the
by-product method in the presentation of gross profit per pound
of copper because (1) the majority of revenues are copper
revenues, (2) PT Freeport Indonesia produces and sells one
product, concentrates, which contains copper, gold and silver,
(3) it is not possible to specifically assign costs to
revenues from the copper, gold and silver produced in
concentrates, (4) it is the method used to compare mining
operations in certain industry publications and (5) it is
the method used by Freeport-McMoRans management and Board
of Directors to monitor operations. In the co-product method
presentation, costs are allocated to the different products
based on their relative revenue values, which will vary to the
extent metals sales volumes and realized prices change.
Because of the fixed nature of a large portion of PT Freeport
Indonesias costs, unit costs vary significantly from
period to period depending on volumes of copper and gold sold
during the period. Higher unit site production and delivery
costs in 2006, compared with 2005, primarily reflected lower
sales volumes resulting from mine sequencing in the Grasberg
open pit, higher input costs (including energy) and the impact
of adopting EITF
04-6 (see
Note (b) above and New accounting standards).
While lower volumes constitute the largest component of variance
on a unit basis, PT Freeport Indonesia has experienced
significant increases in production costs in recent years
primarily as a result of higher energy costs and costs of other
S-80
consumables, higher mining costs and milling rates, labor costs
and other factors. Aggregate energy costs, which approximated
22 percent of PT Freeport Indonesias 2006 production
costs, primarily include purchases of approximately
100 million gallons of diesel per year and approximately
650,000 metric tons of coal per year. Diesel prices have nearly
tripled since the beginning of 2003 and coal costs are
approximately 40 percent higher. The costs of other
consumables, including steel and reagents, also have increased.
Costs also have been affected by the stronger Australian dollar
against the U.S. dollar (approximate 40 percent
increase since the beginning of 2003), which comprised
approximately 15 percent of PT Freeport Indonesias
2006 production costs. PT Freeport Indonesia is pursuing cost
reduction initiatives to mitigate the impacts of these increases.
Unit treatment charges vary with the price of copper, and unit
royalty costs vary with prices of copper and gold. In addition,
market rates for treatment charges have increased significantly
since 2004 and will vary based on PT Freeport Indonesias
customer mix. The copper royalty rate payable by PT Freeport
Indonesia under its Contract of Work varies from
1.5 percent of copper net revenue at a copper price of
$0.90 or less per pound to 3.5 percent at a copper price of
$1.10 or more per pound. The Contract of Work royalty rate for
gold and silver sales is 1.0 percent.
In connection with the fourth concentrator mill expansion
completed in 1998, PT Freeport Indonesia agreed to pay the
Government of Indonesia additional royalties (royalties not
required by the Contract of Work) to provide further support to
the local governments and the people of the Indonesian province
of Papua. The additional royalties are paid on production
exceeding specified annual amounts of copper, gold and silver
expected to be generated when PT Freeport Indonesias
milling facilities operate above 200,000 metric tons of ore per
day. PT Freeport Indonesias royalty rate on copper net
revenues from production above the agreed levels is double the
Contract of Work royalty rate, and the royalty rates on gold and
silver sales from production above the agreed levels are triple
the Contract of Work royalty rates.
Royalty costs totaled $126.0 million in 2006, compared with
$103.7 million in 2005. Additional royalties, discussed
above, totaled $0.1 million in 2006 and $18.1 million
in 2005. If copper prices average $2.50 per pound and gold
prices average $600 per ounce during 2007, Freeport-McMoRan
would expect royalty costs to total approximately
$93 million ($0.09 per pound of copper) in 2007. These
estimates assume 2007 sales volumes of 1.1 billion pounds
of copper and 1.8 million ounces of gold.
As a result of the lower copper production and sales volumes in
2006, PT Freeport Indonesias unit depreciation rate
increased compared with 2005. Because certain assets are
depreciated on a straight-line basis, the unit rate will vary
with the level of copper production and sales. In addition, the
changes to the long-range mine plan discussed above that impact
Grasberg open-pit reserves will impact unit rates. As a result,
for 2007, PT Freeport Indonesia expects its depreciation rate to
average $0.18 per pound compared with $0.15 per pound
for 2006.
PT Freeport Indonesia has a labor agreement covering its hourly
paid Indonesian employees, the key provisions of which are
renegotiated biannually. In June 2005, PT Freeport Indonesia and
its workers agreed to terms for a new labor agreement that
expires in September 2007. PT Freeport Indonesias
relations with the workers union have generally been
satisfactory.
Unit net cash costs: By-product method. Unit net
cash costs per pound of copper calculated using a by-product
method is a measure intended to provide investors with
information about the cash generating capacity of mining
operations expressed on a basis relating to PT Freeport
Indonesias primary metal product, copper. PT Freeport
Indonesia uses this measure for the same
S-81
purpose and for monitoring operating performance by its mining
operations. This information differs from measures of
performance determined in accordance with generally accepted
accounting principles and should not be considered in isolation
or as a substitute for measures of performance determined in
accordance with generally accepted accounting principles. This
measure is presented by other copper and gold mining companies,
although PT Freeport Indonesias measures may not be
comparable to similarly titled measures reported by other
companies.
Unit site production and delivery costs averaged $1.03 per
pound of copper in 2006, $0.38 per pound higher than the
$0.65 reported in 2005. Unit site production and delivery costs
in 2006 were adversely affected by lower volumes, higher input
costs (including energy) and adoption of EITF
04-6 (see
New accounting standards). For 2005, unit
costs benefited from the deferral of stripping costs totaling
$0.05 per pound.
Gold and silver credits averaged $0.93 per pound in 2006,
compared with $0.89 per pound in 2005. The increase for 2006
primarily reflects lower copper sales volumes and higher average
realized gold prices, compared with 2005. Treatment charges
increased to $0.40 per pound in 2006 from $0.24 per
pound in 2005 primarily because of higher market rates and
higher copper prices, including the effects of price
participation under concentrate sales agreements. Royalties of
$0.10 per pound in 2006 were higher than the $0.07 per
pound in 2005 because of higher copper and gold prices.
Assuming 2007 average copper prices of $2.50 per pound and
average gold prices of $600 per ounce and achievement of
current 2007 sales estimates, PT Freeport Indonesia estimates
that its annual 2007 unit net cash costs, including gold
and silver credits, would approximate $0.63 per pound.
Estimated unit net cash costs for 2007 are projected to be
slightly higher than the 2006 average, primarily because of
lower 2007 copper sales volumes partially offset by lower
treatment charges and higher gold credits. Because the majority
of PT Freeport Indonesias costs are fixed, unit costs vary
with the volumes sold.
Unit net cash costs: Co-product method. Using the
co-product method, unit site production and delivery costs in
2006 averaged $0.79 per pound of copper, compared with
$0.44 in 2005. For gold, unit site production and delivery costs
in 2006 averaged $156 per ounce, compared with $108 in
2005. As discussed above, unit site production and delivery
costs in 2006 were primarily impacted by lower volumes, higher
input costs (including energy) and the adoption of EITF
04-6.
Treatment charges per pound and per ounce were higher in 2006
primarily because of higher market rates and copper prices.
Royalties per pound and per ounce were also higher in 2006
because of higher copper and gold prices compared with 2005.
PT
Freeport Indonesia operating results2005 compared with
2004
PT Freeport Indonesia achieved significantly higher production
and sales in 2005, reflecting higher ore grades and milling
rates than in 2004. Copper sales volumes totaled
1.5 billion pounds in 2005, approximately 50 percent
higher than the 1.0 billion pounds reported in 2004. Copper
price realizations of $1.85 per pound in 2005 were
$0.48 per pound higher than the 2004 realizations of
$1.37 per pound. Gold sales volumes totaled a record
2.8 million ounces in 2005, 93 percent higher than the
1.4 million ounces reported in 2004. Gold price
realizations of $456.27 per ounce in 2005 were nearly $44
an ounce higher than 2004 realizations of $412.32 per ounce.
Market rates for treatment and refining charges began to
increase significantly in late 2004, and PT Freeport
Indonesias average 2005 rate exceeded its
average 2004 rate. Royalties totaled
S-82
$103.7 million in 2005 and $43.5 million in 2004,
reflecting higher sales volumes and metal prices.
Mill throughput averaged 216,200 metric tons of ore in 2005,
compared with 185,100 metric tons of ore in 2004. Following the
fourth-quarter 2003 Grasberg open-pit slippage and debris flow
events, PT Freeport Indonesia accelerated the removal of
overburden and mined low-grade ore prior to restoring safe
access to higher-grade ore areas in the second quarter of 2004
and resuming normal milling rates in June 2004. As a result,
mill throughput was lower in 2004. Approximate average daily
throughput processed at the mill facilities from each of PT
Freeport Indonesias producing mines follows:
|
|
|
|
|
|
|
|
Years ended
December 31,
|
(Metric
tons of ore per day)
|
|
2005
|
|
2004
|
|
|
Grasberg open pit
|
|
|
174,200
|
|
|
141,500
|
Deep Ore Zone
|
|
|
42,000
|
|
|
43,600
|
|
|
|
|
|
|
Total
|
|
|
216,200
|
|
|
185,100
|
|
|
Production from the DOZ underground mine averaged 42,000 metric
tons of ore per day in 2005, representing 19 percent of
mill throughput. Copper ore grades averaged 1.13 percent in
2005, compared with 0.87 percent in 2004, and copper
recovery rates were 89.2 percent, compared with
88.6 percent for 2004. In 2005, gold ore grades averaged
1.65 g/t, compared with 0.88 g/t in 2004, and gold recovery
rates averaged 83.1 percent in 2005, compared with
81.8 percent in 2004. The 2005 grades reflect the return to
normal mining operations at Grasberg, including accessing
higher-grade material in accordance with PT Freeport
Indonesias mine plan.
S-83
Gross profit per
pound of copper/per ounce of gold and silver
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year
ended December 31, 2004
|
|
|
|
|
|
|
|
|
|
|
Pounds of copper sold (000s)
|
|
|
991,600
|
|
|
991,600
|
|
|
|
|
|
|
Ounces of gold sold
|
|
|
|
|
|
|
|
|
1,443,000
|
|
|
|
Ounces of silver sold
|
|
|
|
|
|
|
|
|
|
|
|
3,257,800
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
By-product
|
|
|
Co-product
method
|
|
|
|
method
|
|
|
Copper
|
|
|
Gold
|
|
|
Silver
|
|
|
|
|
Revenues, after adjustments shown
below
|
|
$
|
1.37
|
|
|
$
|
1.37
|
|
|
$
|
412.32
|
|
|
$
|
6.10
|
(a)
|
|
|
|
|
|
|
Site production and delivery,
before net noncash and nonrecurring credits shown below
|
|
|
0.77
|
(b)
|
|
|
0.53
|
(c)
|
|
|
159.17
|
(c)
|
|
|
2.56
|
(c)
|
Gold and silver credits
|
|
|
(0.62
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
Treatment charges
|
|
|
0.20
|
|
|
|
0.14
|
|
|
|
42.12
|
|
|
|
0.68
|
|
Royalty on metals
|
|
|
0.05
|
|
|
|
0.03
|
|
|
|
9.06
|
|
|
|
0.15
|
|
|
|
|
|
|
|
Unit net cash
costs(d)
|
|
|
0.40
|
|
|
|
0.70
|
|
|
|
210.35
|
|
|
|
3.39
|
|
Depreciation and amortization
|
|
|
0.17
|
|
|
|
0.12
|
|
|
|
35.03
|
|
|
|
0.56
|
|
Noncash and nonrecurring credits,
net
|
|
|
|
|
|
|
|
|
|
|
(0.85
|
)
|
|
|
(0.01
|
)
|
|
|
|
|
|
|
Total unit costs
|
|
|
0.57
|
|
|
|
0.82
|
|
|
|
244.53
|
|
|
|
3.94
|
|
Revenue adjustments, primarily for
pricing on prior period open sales
|
|
|
0.02
|
(e)
|
|
|
0.02
|
|
|
|
0.15
|
|
|
|
0.10
|
|
|
|
|
|
|
|
PT Smelting intercompany profit
elimination
|
|
|
(0.01
|
)
|
|
|
(0.01
|
)
|
|
|
(2.87
|
)
|
|
|
(0.05
|
)
|
|
|
|
|
|
|
Gross profit per pound/ounce
|
|
$
|
0.81
|
|
|
$
|
0.56
|
|
|
$
|
165.07
|
|
|
$
|
2.21
|
|
|
|
|
|
|
(a)
|
|
Amount was $6.54 before a loss
resulting from redemption of the Silver-Denominated Preferred
Stock.
|
|
(b)
|
|
Net of deferred mining costs
totaling $77.8 million or $0.08 per pound.
|
|
(c)
|
|
Net of deferred mining costs
totaling $53.6 million or $0.05 per pound for copper,
$23.4 million or $16.20 per ounce for gold and
$0.8 million or $0.26 per ounce for silver.
|
|
(d)
|
|
For a reconciliation of unit net
cash costs to production and delivery costs applicable to sales
reported in
Freeport-McMoRans
consolidated financial statements refer to Product
revenues and production costs.
|
|
(e)
|
|
Includes a $1.4 million or
less than $0.01 per pound loss on the redemption of the
Silver-Denominated Preferred Stock.
|
Unit net cash costs: By-product method. Unit site
production and delivery costs in 2005 averaged $0.65 per
pound of copper, $0.12 per pound lower than the $0.77
reported in 2004. Unit site production and delivery costs in
2005 benefited from higher copper sales volumes resulting from
higher ore grades, but were adversely affected by higher energy
costs and costs of other consumables, higher mining costs and
milling rates, labor costs and other factors.
Gold and silver credits increased to $0.89 per pound in
2005, compared with $0.62 per pound in 2004, reflecting
higher gold sales volumes and average realized prices in 2005.
Treatment charges increased to $0.24 per pound in 2005 from
$0.20 per pound in 2004 primarily because of higher copper
prices and higher treatment rates. Royalties of $0.07 per
pound in 2005 were higher than the royalties of $0.05 per
pound in 2004 primarily because of higher copper and gold prices
and sales volumes.
Unit net cash costs: Co-product method. Using the
co-product method, unit site production and delivery costs in
2005 averaged $0.44 per pound of copper, compared with
$0.53 in 2004. For gold, unit site production and delivery costs
in 2005 averaged $108 per ounce, compared with $159 in
2004. As discussed above, unit site production and delivery
costs in 2005 benefited from higher sales volumes resulting from
higher ore grades, but were adversely affected by higher energy
costs and costs of other consumables, higher mining costs and
milling rates, labor costs
S-84
and other factors. Treatment charges per pound of copper were
higher in 2005 primarily because of higher rates and copper
prices, while treatment charges per ounce of gold were slightly
lower in 2005 primarily because of the method of allocating
these costs. Royalties per pound and per ounce were higher in
2005 because of higher sales volumes and realized prices
compared with 2004.
PT Freeport
Indonesia sales outlook
PT Freeport Indonesia sells its copper concentrates primarily
under long-term sales agreements denominated in
U.S. dollars, mostly to companies in Asia and Europe and to
international trading companies. PT Freeport Indonesia expects
its share of sales to approximate 1.1 billion pounds of
copper and 1.8 million ounces of gold for 2007 and to
average 1.24 billion pounds of copper and
1.8 million ounces of gold annually over the next five
years (20072011). At the Grasberg mine, the sequencing in
mining areas with varying ore grades causes fluctuations in the
timing of ore production, resulting in varying quarterly and
annual copper and gold sales.
PT Freeport Indonesia has long-term contracts to provide
approximately 60 percent of Atlantic Coppers copper
concentrate requirements at market prices and nearly all of PT
Smeltings copper concentrate requirements. Under the PT
Smelting contract, for the first 15 years of PT
Smeltings operations beginning December 1998, the
treatment and refining charges on the majority of the
concentrate PT Freeport Indonesia provides will not fall below
specified minimum rates, subject to renegotiation in 2008. The
rate was $0.23 per pound during the period from the
commencement of PT Smeltings operations in 1998 until
April 2004, when it declined to a minimum of $0.21 per
pound. PT Smeltings rates for 2007 are expected to exceed
the minimum $0.21 per pound (see Smelting and
refining). Current rates are higher than the minimum rate.
Exploration and
reserves
During 2006, PT Freeport Indonesia added 41.8 million
metric tons of ore averaging 0.66 percent copper and 0.70
g/t gold associated with positive drilling results at the Mill
Level Zone and Deep Mill Level Zone deposits, a
387-million-metric-ton
complex with average grades of 1.02 percent copper and 0.81
g/t gold. PT Freeport Indonesias reserve estimates also
reflect revisions resulting from changes to its long-range mine
plans.
Net of Rio Tintos share, PT Freeport Indonesias
share of proven and probable recoverable reserves as of
December 31, 2006, was 38.8 billion pounds of copper,
41.1 million ounces of gold and 128.0 million ounces
of silver. Freeport-McMoRans equity interest in proven and
probable recoverable reserves as of December 31, 2006, was
35.2 billion pounds of copper, 37.2 million ounces of
gold and 116.0 million ounces of silver. Estimated
recoverable reserves were assessed using a copper price of
$1.00 per pound and a gold price of $400 per ounce. If
Freeport-McMoRan adjusted metal prices used in its reserve
estimates to the approximate average London spot prices for the
past three years ($2.01 per pound of copper and
$486 per ounce of gold), the additions to proven and
probable reserves would not be material to reported reserves.
Freeport-McMoRans aggregate exploration budget for 2007,
including Rio Tintos share, is expected to total
approximately $31 million (approximately $25 million
for Freeport-McMoRans share). PT Freeport Indonesias
exploration efforts in 2007 within Block A of its Contract of
Work will continue to test extensions of the Deep Grasberg and
Kucing Liar mine complex. Engineering studies are under way to
incorporate positive drilling results from 2006 activities at
Deep Grasberg and Kucing Liar. PT Freeport Indonesia also
expects to test the open-pit potential of
S-85
the Wanagon gold prospect and the Ertsberg open-pit resource,
and will begin testing for extensions of the Deep Mill
Level Zone deposit and other targets in the space between
the Ertsberg and Grasberg mineral systems from the new Common
Infrastructure tunnels located at the 2,500 meter level.
During 2007, Freeport-McMoRan plans to resume exploration
activities, which had been suspended in recent years, in certain
prospective areas outside Block A. The Indonesian government
previously approved suspensions of field exploration activities
outside of PT Freeport Indonesias current mining
operations area, which have been in suspension in recent years
because of safety and security issues and regulatory uncertainty
relating to a possible conflict between mining and exploration
rights in certain forest areas and an Indonesian Forestry law
enacted in 1999 prohibiting open-pit mining in forest
preservation areas. The current suspensions were granted for
one-year periods ending February 26, 2007, for Block B and
March 30, 2007, for PT Nabire Bakti Mining. Recent
Indonesian legislation permits open-pit mining in PT Freeport
Indonesias Block B area, subject to certain requirements.
Following an assessment of these requirements and a review of
security issues, Freeport-McMoRan plans to resume exploration
activities in certain prospective Contract of Work areas outside
of Block A in 2007.
Smelting and
refining operations
Freeport-McMoRans investment in smelters serves an
important role in its concentrate marketing strategy. PT
Freeport Indonesia generally sells under long-term contracts
approximately one-half of its concentrate production to its
affiliated smelters, Atlantic Copper and PT Smelting, and the
remainder to other customers. Treatment charges for smelting and
refining copper concentrates represent a cost to PT Freeport
Indonesia and income to Atlantic Copper and PT Smelting. Through
downstream integration, Freeport-McMoRan is assured placement of
a significant portion of its concentrate production. Low smelter
treatment and refining charges prior to 2005 adversely affected
the operating results of Atlantic Copper and benefited the
operating results of PT Freeport Indonesias mining
operations. Smelting and refining charges consist of a base rate
and, in certain contracts, price participation based on copper
prices. Market rates for treatment and refining charges have
increased significantly since late 2004 as worldwide smelter
availability was insufficient to accommodate increased mine
production and because of higher copper prices. However, more
recently, market rates have declined. Higher treatment and
refining charges benefit smelter operations and adversely affect
mining operations. Taking into account taxes and minority
ownership interests, an equivalent change in PT Freeport
Indonesias and Atlantic Coppers smelting and
refining charge rates essentially offsets in
Freeport-McMoRans consolidated operating results.
S-86
Atlantic Copper
operating results
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
|
(Dollars
in millions, except unit cost per pound)
|
|
2006
|
|
|
2005
|
|
2004
|
|
|
|
|
Gross profit (loss)
|
|
$
|
90.0
|
|
|
$
|
45.6
|
|
$
|
(69.4
|
)
|
Add depreciation and amortization
expense
|
|
|
33.3
|
|
|
|
29.0
|
|
|
28.6
|
|
Other
|
|
|
(0.1
|
)
|
|
|
3.7
|
|
|
16.4
|
(a)
|
|
|
|
|
|
|
Cash margin (deficit)
|
|
$
|
123.2
|
|
|
$
|
78.3
|
|
$
|
(24.4
|
)(b)
|
|
|
|
|
|
|
Operating income (loss) (in
millions)
|
|
$
|
74.5
|
|
|
$
|
34.8
|
|
$
|
(83.5
|
)
|
Concentrate and scrap treated
(metric tons)
|
|
|
953,700
|
|
|
|
975,400
|
|
|
768,100
|
|
Anodes production (000s of pounds)
|
|
|
581,300
|
|
|
|
626,600
|
|
|
494,400
|
|
Treatment rates per pound
|
|
$
|
0.33
|
|
|
$
|
0.23
|
|
$
|
0.16
|
|
Cathodes sales (000s of pounds)
|
|
|
529,200
|
|
|
|
548,600
|
|
|
479,200
|
(c)
|
Cathode cash unit cost per
pound(d)
|
|
$
|
0.20
|
|
|
$
|
0.17
|
|
$
|
0.25
|
|
Gold sales in anodes and slimes
(ounces)
|
|
|
666,500
|
|
|
|
542,800
|
|
|
316,700
|
|
|
|
|
|
|
(a)
|
|
Includes a $9.8 million charge
for Atlantic Coppers workforce reduction plan.
|
|
(b)
|
|
Includes costs related to Atlantic
Coppers
51-day major
maintenance turnaround totaling $27.5 million.
|
|
(c)
|
|
Includes sales of wire rod and
wire. In December 2004, Atlantic Copper completed a sale of its
wire rod and wire assets.
|
|
(d)
|
|
For a reconciliation of cathode
cash unit cost per pound to production costs applicable to sales
reported in FreeportMcMoRans consolidated financial
statements refer to Product revenues and production
costs below.
|
Atlantic Copper
operating results2006 compared with 2005
Atlantic Coppers operating cash margin was
$123.2 million in 2006, compared with $78.3 million in
2005. Atlantic Copper reported operating income of
$74.5 million in 2006, compared with $34.8 million in
2005. The positive results in 2006 primarily reflect higher
treatment charges, partially offset by higher unit costs. The
next maintenance activity at Atlantic Copper is a
23-day
maintenance turnaround currently scheduled for the second
quarter of 2007, which is expected to adversely affect costs and
volumes resulting in an approximate $25 million impact on
2007 operating results. Major maintenance turnarounds typically
occur approximately every nine years for Atlantic Copper, with
significantly shorter term maintenance turnarounds occurring in
the interim.
Atlantic Copper treated 953,700 metric tons of concentrate and
scrap in 2006, compared with 975,400 metric tons in 2005.
Cathode production totaled 518.9 million pounds and sales
totaled 529.2 million pounds during 2006, compared with
cathode production of 545.3 million pounds and sales of
548.6 million pounds during 2005. Cathode production and
sales volumes were lower in 2006 primarily because of lower
refinery output.
Atlantic Coppers treatment charges (including price
participation), which reflect charges paid by PT Freeport
Indonesia and third parties to Atlantic Copper to smelt and
refine concentrates, averaged $0.33 per pound in 2006 and
$0.23 per pound in 2005. The increase in treatment charges
in 2006 reflects higher market rates and price participation
under the terms of Atlantic Coppers concentrate purchase
and sales agreements. Treatment charge rates have increased
significantly since late 2004 with increased mine production and
higher copper prices. However, more recently, treatment charge
rates have declined. Assuming copper prices of $2.50 per
pound for 2007, Atlantic Copper expects these rates to average
approximately $0.26 per pound in 2007. Atlantic
Coppers cathode cash unit cost per pound of copper
averaged $0.20 in 2006 and $0.17 in 2005. Higher unit costs in
2006 primarily reflect the impact of lower volumes and higher
operating costs.
S-87
Freeport-McMoRan defers recognizing profits on PT Freeport
Indonesias sales to Atlantic Copper and on 25 percent
of PT Freeport Indonesias sales to PT Smelting until the
final sales to third parties occur. Changes in these net
deferrals resulted in an addition to our operating income
totaling $32.4 million ($17.1 million to net income or
$0.08 per share) in 2006, compared with a reduction of
$145.0 million ($77.8 million to net income or
$0.35 per share) in 2005. At December 31, 2006,
Freeport-McMoRans net deferred profits on PT Freeport
Indonesia concentrate inventories at Atlantic Copper and PT
Smelting to be recognized in future periods net income
after taxes and minority interest sharing totaled
$100.8 million. Based on copper prices of $2.50 per
pound and gold prices of $600 per ounce for 2007 and
current shipping schedules, Freeport-McMoRan estimates that the
net change in deferred profits on intercompany sales will result
in a decrease to net income of approximately $60 million in
the first quarter of 2007. The actual change in deferred
intercompany profits may differ substantially from this estimate
because of changes in the timing of shipments to affiliated
smelters and metal prices.
As of December 31, 2006, Freeport-McMoRans net
investment in Atlantic Copper totaled approximately
$170 million, Freeport-McMoRan had a $189.5 million
loan outstanding to Atlantic Copper and Atlantic Coppers
debt to third parties under nonrecourse financing arrangements
totaled $5.6 million.
Atlantic Copper
operating results2005 compared with 2004
Atlantic Coppers operating cash margin was
$78.3 million in 2005, compared with a deficit of
$24.4 million in 2004. The deficit in 2004 was primarily
attributable to Atlantic Coppers scheduled major
maintenance turnaround, which began in March 2004 and was
completed in May 2004. Atlantic Copper reported operating income
of $34.8 million in 2005, compared with operating losses of
$83.5 million in 2004. The positive results in 2005
primarily reflect higher treatment charge rates, realized
benefits from a cost reduction and operational enhancement
effort and copper market pricing conditions, partially offset by
higher energy costs, compared with 2004, which included the
major maintenance turnaround referenced above and a
$12.0 million charge for workforce reductions. The
maintenance turnaround adversely affected costs and volumes
resulting in impacts of approximately $40 million,
including an approximate $12 million impact from lower
volumes, on 2004 operating results and net income.
Atlantic Copper treated 975,400 metric tons of concentrate and
scrap in 2005, compared with 768,100 metric tons in 2004.
Cathode production totaled 545.3 million pounds and sales
totaled 548.6 million pounds during 2005, compared with
cathode production of 454.7 million pounds and sales of
479.2 million pounds during 2004. Atlantic Coppers
cathode cash unit cost per pound of copper averaged $0.17 in
2005 and $0.25 in 2004. Unit costs in 2004 were adversely
affected by lower production and higher costs from the
maintenance turnaround. Atlantic Coppers treatment charges
averaged $0.23 per pound in 2005 and $0.16 per pound
in 2004. Excess smelter capacity, combined with limited copper
concentrate availability, resulted in historically low long-term
treatment and refining rates for several years prior to 2005.
During 2004, Atlantic Copper undertook a cost reduction and
operational enhancement plan designed to reduce unit costs,
including a reduction in workforce, and enhance operational and
administrative efficiencies. In addition, in December 2004,
Atlantic Copper completed a sale of its wire rod and wire assets
for $18.3 million cash, resulting in a $7.5 million
gain. The sale has enabled Atlantic Copper to simplify its
business and management structure and reduce working capital
requirements.
S-88
PT Smelting
operating results
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
(Dollars
in millions)
|
|
2006
|
|
2005
|
|
2004
|
|
|
PT Freeport Indonesia sales to PT
Smelting
|
|
$
|
1,202.2
|
|
$
|
1,008.5
|
|
$
|
696.0
|
Equity in PT Smelting earnings
|
|
|
6.5
|
|
|
9.3
|
|
|
2.0
|
PT Freeport Indonesia operating
profits deferred
|
|
|
3.0
|
|
|
23.6
|
|
|
13.8
|
|
|
PT Smelting
operating results2006 compared with 2005
PT Freeport Indonesia accounts for its 25 percent interest
in PT Smelting using the equity method and provides PT Smelting
with substantially all of its concentrate requirements. PT
Smelting treated 737,500 metric tons of concentrate in 2006 and
908,900 metric tons in 2005. During 2006, PT Smelting completed
an expansion of its production capacity from 250,000 metric tons
of copper per year to 275,000 metric tons of copper per year. PT
Smelting produced 479.7 million pounds of cathodes and sold
483.7 million pounds of cathodes in 2006, compared with
production of 579.7 million pounds and sales of
580.9 million pounds in 2005. The lower volumes in 2006
primarily reflect a
22-day
maintenance turnaround in the second quarter and PT
Smeltings temporary suspension of operations beginning in
October 2006 and ending in mid-December 2006 following an
equipment failure at the oxygen plant supplying the smelter.
Major maintenance turnarounds typically occur approximately
every four years for PT Smelting, with significantly shorter
term maintenance turnarounds in the interim. The next major
maintenance turnaround is scheduled for 2008.
PT Smeltings cathode cash unit costs averaged
$0.20 per pound in 2006, compared with $0.13 per pound
in 2005, primarily reflecting the impacts of the maintenance
turnaround, the temporary suspension of operations discussed
above and higher energy costs in 2006 (see Product
revenues and production costs).
In late 2005 and early 2006, PT Smelting entered into hedging
contracts to fix a portion of its revenues through 2007.
Freeport-McMoRans share of the unrealized losses on these
contracts totaled $4.4 million, after taxes and minority
interest sharing, as of December 31, 2006, and is recorded
in accumulated other comprehensive income in stockholders
equity.
PT Smelting
operating results2005 compared with 2004
PT Smelting treated 908,900 metric tons of concentrate in 2005
and 758,100 metric tons in 2004. Higher concentrate tonnage from
PT Freeport Indonesia in 2005 resulted in higher production,
compared with 2004 when PT Freeport Indonesias production
was much lower. PT Smelting produced 579.7 million pounds
of cathodes and sold 580.9 million pounds of cathodes in
2005, compared with production of 464.0 million pounds and
sales of 462.9 million pounds in 2004. PT Smeltings
cathode cash unit costs averaged $0.13 per pound in 2005
and $0.12 per pound in 2004, reflecting higher energy costs
in 2005 partly offset by higher volumes (see Product
revenues and production costs). The 2004 production
volumes and unit costs were impacted by PT Smeltings
31-day
maintenance turnaround in the second quarter of 2004.
S-89
Capital resources
and liquidity
Freeport-McMoRans operating cash flows vary with prices
realized for copper and gold sales, its production levels,
production costs, cash payments for income taxes and interest,
other working capital changes and other factors. Over the last
two years, Freeport-McMoRan has generated cash flows
significantly greater than its capital expenditures and debt
maturities. Common stock dividends totaled $915.8 million
in 2006, including four supplemental dividends totaling
$677.7 million ($3.50 per share). Freeport-McMoRans
current regular annual common stock dividend, which is declared
by the Board, is $1.25 per share, paid at a quarterly rate
of $0.3125 per share.
Freeport-McMoRan purchased 2.0 million shares of its common
stock for $99.8 million ($49.94 per share average) during
the second quarter of 2006 and has purchased a total of
7.8 million shares for $279.5 million ($36.05 per
share average) under the Board authorized
20-million
share open market purchase program. As of January 31, 2007,
12.2 million shares remain available under the Board
authorized
20-million
share open market purchase program.
Freeport-McMoRans financial policy has been to reduce debt
and return cash to shareholders through dividends and share
purchases. The proposed acquisition of Phelps Dodge will require
that Freeport-McMoRan incur significant debt to consummate the
transactions and to refinance existing debt. The combined
company, on a pro forma basis, will have approximately
$10.0 billion of debt under its new senior credit
facilities and $6.0 billion in aggregate principal amount
of notes offered hereby. In addition, approximately
$1.6 billion of existing debt of the combined company will
remain outstanding following the transactions. The combined
company is also expected to have a new $1.5 billion senior
secured revolving credit facility with at least
$1.0 billion of availability.
This debt could limit the combined companys financial and
operating flexibility, including by requiring the combined
company to dedicate a substantial portion of its cash flows from
operations and the proceeds of equity issuances to the repayment
of its debt and making the combined company more vulnerable to
economic downturns.
Additionally, the combined companys ability to satisfy
financial tests or utilize third-party guarantees for financial
assurance with respect to reclamation obligations may be
adversely impacted as a result of the increase in debt. We have
considered this contingency in our financing plans for the
transaction.
Upon consummation of the transactions, we must comply with
various covenants contained in our new credit agreements and
indentures. These covenants will, among other things, limit our
ability to:
|
|
|
incur additional debt, guarantees or liens or enter into
sale/leaseback transactions;
|
|
|
make payments in respect of, or redeem or acquire, debt or
equity issued by us, including the payment of dividends on
common stock;
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|
sell assets or enter into mergers or acquisitions;
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make loans or investments; or
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|
|
enter into certain hedging transactions.
|
In addition, the combined company will be subject to other
financial covenants. In the event we elect to terminate the
transaction, we would be obligated to pay Phelps Dodge a
termination fee of $375.0 million. Should Phelps Dodge
elect to terminate the acquisition, they would be obligated to
pay Freeport-McMoRan a termination fee of $750.0 million.
S-90
The information contained in the discussion of
Freeport-McMoRans capital resources and liquidity does not
reflect the impact of its acquisition of Phelps Dodge.
Operating
activities
Freeport-McMoRan generated operating cash flows totaling
$1.9 billion, net of $113.9 million that it used for
working capital, during 2006, compared with approximately
$1.6 billion, including $178.8 million from working
capital sources, during 2005. The increase in operating cash
flows for 2006 primarily reflected higher net income resulting
from higher copper and gold prices.
Freeport-McMoRans operating cash flows totaled
approximately $1.6 billion in 2005, compared with
$341.4 million, including $85.9 million received as a
settlement from insurance coverage related to the fourth-quarter
2003 slippage and debris flow events and $130.7 million
used for working capital, in 2004. The significant improvement
in 2005 compared with 2004 primarily reflects significantly
higher production and sales and higher copper and gold prices
and a decrease in working capital requirements. For 2004,
significant uses of cash from operating activities included
increases in deferred mining costs, accounts receivable and
inventories.
Operating activities are expected to generate positive cash
flows for the foreseeable future based on anticipated operating
results and metal prices. Using estimated sales volumes for 2007
and assuming prices of $2.50 per pound of copper and $600 per
ounce of gold, Freeport-McMoRan would generate operating cash
flows in excess of $1.3 billion in 2007.
Investing
activities
Total capital expenditures of $250.5 million in 2006 were
higher than the $143.0 million in 2005, reflecting an
increase in expenditures for long-term development projects.
Freeport-McMoRans capital expenditures for 2006 included
approximately $56 million for Big Gossan, $17 million
for the DOZ expansion, $23 million for the Grasberg
underground ore body and $9 million for the Common
Infrastructure project. Capital expenditures in 2005 included
approximately $16 million for the DOZ expansion and
$19 million for the Common Infrastructure project. The
largest individual capital expenditures of the total
$141.0 million for 2004 primarily related to long-term
development projects, including approximately $37 million
for development of the DOZ mine. Capital expenditures, including
approximately $200 million for long-term projects, are
estimated to total $400 million for 2007 and average
$275 million per year over the next five years.
Cash flows from the sale of assets totaled $33.6 million
during 2006, primarily from Atlantic Coppers disposition
of land and certain royalty rights. In 2005, Freeport-McMoRan
sold a parcel of land in Arizona held by a joint venture in
which Freeport-McMoRan owns a 50 percent interest and its
share of net cash proceeds from the sale totaled
$6.6 million. In 2004, this same joint venture completed
the sale to a real estate developer of a parcel of land in
Arizona where the joint venture previously was engaged in a
copper mining research project. Freeport-McMoRans share of
net cash proceeds from the sale totaled $21.6 million. Also
in 2004, Atlantic Copper completed a sale of its wire rod and
wire assets and received $18.3 million cash. Through
December 31, 2006, Freeport-McMoRan had paid
$4.6 million for costs related to its proposed acquisition
of Phelps Dodge.
PT Freeport Indonesias share of insurance settlement
proceeds related to its 2003 open-pit slippage claim, which
represented a recovery of property losses, totaled
$2.0 million in 2005 and $6.3 million in 2004.
S-91
In 2001, Freeport-McMoRan sold $603.8 million of
81/4%
Convertible Senior Notes due 2006. The terms of the notes
required that Freeport-McMoRan use $139.8 million of the
proceeds to purchase a portfolio of U.S. government securities
to secure and pay for the first six semiannual interest
payments. Freeport-McMoRan sold $6.7 million of these
restricted investments in 2004 to pay interest. Conversions of
these notes to equity allowed Freeport-McMoRan to sell
$15.1 million of our restricted investments during 2004
(see below). In the first quarter of 2004, Atlantic Copper
repaid its working capital revolving credit facility that was
secured by certain copper concentrate inventory, resulting in
the release of $11.0 million of previously restricted cash.
Financing
activities
As of December 31, 2006, Freeport-McMoRan had total
unrestricted cash and cash equivalents of $907.5 million
and total outstanding debt of $680.1 million. Total debt
was reduced by a net $575.8 million during 2006, including
from the following transactions:
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|
|
$286.1 million for the completion of a tender offer to
induce conversion of 7% Convertible Senior Notes due 2011 into
9.3 million shares of Freeport-McMoRan common stock;
|
|
|
$167.4 million for the mandatory redemption of
Gold-Denominated Preferred Stock, Series II for
$236.4 million;
|
|
|
$12.5 million for the final mandatory redemption of
Silver-Denominated Preferred Stock for $25.8 million;
|
|
|
$30.5 million for privately negotiated transactions to
induce conversion of 7% Convertible Senior Notes due 2011 into
1.0 million shares of Freeport-McMoRan common stock; and
|
|
|
$11.5 million for the purchase in an open market
transaction of
101/8%
Senior Notes due 2010 for $12.4 million.
|
In connection with these transactions, Freeport-McMoRan recorded
charges of $114.3 million ($73.9 million to net
income, net of related reduction of interest expense, or $0.33
per share) in 2006. The portion of these charges related to the
mandatory redemptions of our gold- and silver-denominated
preferred stock are recorded in revenues in accordance with
Freeport-McMoRans accounting policy for these instruments
and totaled $82.2 million in 2006.
Following the debt repayments and redemptions during 2006,
Freeport-McMoRan has $19.1 million in debt maturities for
2007 and $46.1 million for the three-year period of 2007
through 2009. Freeport-McMoRan has the option to call its
101/8%
Senior Notes due 2010 (outstanding principal amount of
$272.4 million) beginning February 2007.
In July 2006, Freeport-McMoRan and PT Freeport Indonesia entered
into an amended credit agreement for a $465 million
revolving credit facility to refinance its previous
$195 million facility that was scheduled to mature in
September 2006. The new facility, which can be expanded to up to
$500 million with additional lender commitments, matures in
2009 and no amounts are outstanding under the facility.
During 2005, debt was reduced by $696.0 million, primarily
reflecting the following transactions:
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|
|
prepayment of $187.0 million of Puncakjaya Powers
bank debt;
|
|
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purchases in open market transactions of
|
|
|
|
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|
$216.1 million of
101/8%
Senior Notes due 2010 for $239.4 million;
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S-92
|
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|
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|
$11.1 million of 7.50% Senior Notes due 2006 for
$11.5 million; and
|
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|
$4.4 million of 7.20% Senior Notes due 2026 for
$4.1 million;
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|
privately negotiated transactions to induce conversion of
$251.3 million of 7% Convertible Senior Notes due 2011 into
8.1 million shares of common stock; and
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|
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the partial mandatory redemption of $12.5 million of
Silver-Denominated Preferred Stock for $17.5 million.
|
Freeport-McMoRan recorded charges of $57.2 million
($42.9 million to net income, net of related reduction of
interest expense, or $0.19 per share) in 2005 in connection with
these transactions. The portion of these charges related to the
partial mandatory redemption of the Silver-Denominated Preferred
Stock totaled $5.0 million and is recorded in revenues.
In 2004, the partial mandatory redemption of the
Silver-Denominated Preferred Stock totaled $13.9 million.
The charge of $1.4 million ($0.7 million to net income
or less than $0.01 per share) related to this redemption is
recorded in revenues.
In 2003, the Board of Directors approved a new open market share
purchase program for up to 20 million shares, which
replaced the previous program. Through February 12, 2007,
Freeport-McMoRan had acquired 2.0 million shares in 2006
for $99.8 million ($49.94 per share average),
2.4 million shares in 2005 for $80.2 million ($33.83
per share average) and 3.4 million shares in 2004 for
$99.5 million ($29.39 per share average) and
12.2 million shares remain available. The timing of future
purchases of common stock is dependent on many factors including
the price of the common shares, cash flows and financial
position, copper and gold prices and general economic and market
conditions.
In February 2003, the Board of Directors authorized the
initiation of an annual cash dividend on Freeport-McMoRans
common stock of $0.36 per share, increased the dividend in
October 2003 to an annual rate of $0.80 per share and increased
the dividend again in October 2004 to an annual rate of $1.00
per share. In November 2005, the Board of Directors increased
the annual common stock dividend to its current amount of $1.25
per share, which is payable quarterly ($0.3125 per share).
Since December 2004, Freeport-McMoRan has paid eight
supplemental dividends totaling $994.8 million ($5.25 per
share). In 2006, common stock dividends totaled
$915.8 million ($4.75 per share), including four
supplemental dividends totaling $677.7 million ($3.50 per
share). Common stock dividends totaled $452.5 million in
2005 ($2.50 per share), including $272.3 million ($1.50 per
share) for three $0.50 per share supplemental dividends. In
2004, common stock dividends totaled $198.8 million ($1.10
per share), including $44.7 million for a $0.25 per share
supplemental dividend.
The declaration and payment of dividends is at the discretion of
the Board of Directors. The amount of the current quarterly cash
dividend ($0.3125 per share) on Freeport-McMoRans common
stock and the possible payment of additional future supplemental
cash dividends will depend on Freeport-McMoRans financial
results, cash requirements, future prospects, the outcome of the
proposed acquisition of Phelps Dodge and other factors deemed
relevant by the Board of Directors.
Cash dividends on preferred stock ($60.5 million in 2006,
$60.5 million in 2005 and $35.5 million in
2004) represent dividends on the
51/2%
Convertible Perpetual Preferred Stock which Freeport-McMoran
sold in March 2004 (see below). Cash dividends to minority
interests represent dividends paid to the minority interest
owners of PT Freeport Indonesia and Puncakjaya Power.
S-93
Pursuant to the restricted payment covenants in the
101/8%
Senior Notes and
67/8%
Senior Notes, the amount available for dividend payments,
purchases of common stock and other restricted payments as of
December 31, 2006, was approximately $750 million.
In January 2004, Freeport-McMoRan completed a tender offer and
privately negotiated transactions for a portion of the remaining
81/4%
Convertible Senior Notes due 2006 resulting in the early
conversion of $226.1 million of notes into
15.8 million shares of common stock. Freeport-McMoRan
recorded a $10.9 million charge to losses on early
extinguishment and conversion of debt in connection with these
conversions. The $10.9 million charge included
$6.4 million of previously accrued interest costs,
resulting in an equivalent reduction in interest expense. In
June 2004, Freeport-McMoRan called for redemption on
July 31, 2004, all of the remaining $66.5 million of
81/4%
Convertible Senior Notes. During July 2004, all remaining notes
were converted into 4.7 million shares of Freeport-McMoRan
common stock. As of July 31, 2004, all of the
81/4%
Convertible Senior Notes, which totaled $603.8 million at
issuance in 2001, had been converted into 42.2 million
shares of Freeport-McMoRan common stock.
In February 2004, Freeport-McMoRan sold $350 million of
67/8%
Senior Notes due 2014 for net proceeds of $344.4 million.
Freeport-McMoRan used a portion of the proceeds to repay
$162.4 million of Atlantic Copper borrowings and to
refinance other 2004 debt maturities. Atlantic Copper recorded a
$3.7 million charge to losses on early extinguishment of
debt to accelerate amortization of deferred financing costs.
Interest on the 2014 notes is payable semiannually on February 1
and August 1. Freeport-McMoRan may redeem some or all of
the 2014 notes at its option at a make-whole redemption price
prior to February 1, 2009, and afterwards at stated
redemption prices. The indenture governing the existing notes
contains certain restrictions, including restrictions on
incurring debt, creating liens, selling assets, entering into
transactions with affiliates, paying cash dividends on common
stock, repurchasing or redeeming common or preferred equity,
prepaying subordinated debt and making investments. During 2004,
Freeport-McMoRan purchased in the open market $9.7 million
of these existing notes for $8.8 million, which resulted in
a net gain of $0.8 million recorded as a reduction to
losses on early extinguishment and conversion of debt.
In March 2004, Freeport-McMoRan sold 1.1 million shares of
51/2%
Convertible Perpetual Preferred Stock for $1.1 billion for
net proceeds of $1.067 billion. Each share of preferred
stock was initially convertible into 18.8019 shares of
Freeport-McMoRan common stock, equivalent to a conversion price
of approximately $53.19 per common share. The conversion rate is
adjustable upon the occurrence of certain events, including any
quarter that the Freeport-McMoRan common stock dividend exceeds
$0.20 per share. As a result of the quarterly and supplemental
common stock dividends paid through February 2007, each share of
preferred stock is now convertible into 21.1568 shares of
Freeport-McMoRan common stock, equivalent to a conversion price
of approximately $47.27 per common share. Beginning
March 30, 2009, Freeport-McMoRan may redeem shares of the
preferred stock by paying cash, common stock or any combination
thereof for $1,000 per share plus unpaid dividends, but only if
the Freeport-McMoRan common stock price has exceeded
130 percent of the conversion price for at least
20 trading days within a period of 30 consecutive
trading days immediately preceding the notice of redemption.
Freeport-McMoRan used a portion of the proceeds from the sale to
purchase 23.9 million shares of common stock owned by Rio
Tinto for $881.9 million (approximately $36.85 per share)
and used the remainder for general corporate purposes. Rio Tinto
no longer owns any equity interest in Freeport-McMoRan; however,
it is still PT Freeport Indonesias joint venture partner.
S-94
Debt maturities. Below is a summary of
Freeport-McMoRans total debt maturities based on loan
balances as of December 31, 2006.
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(Dollars
in millions)
|
|
2007
|
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2008
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|
2009
|
|
2010
|
|
2011
|
|
Thereafter
|
|
|
Equipment loans and other
|
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$
|
13.5
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|
$
|
13.5
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$
|
13.5
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$
|
10.2
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$
|
3.8
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$
|
|
Atlantic Copper debt
|
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5.6
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101/8%
Senior Notes due 2010
|
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|
|
|
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|
272.4
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|
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|
7% Convertible Senior Notes due 2011
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|
|
|
|
|
7.1
|
|
|
|
67/8%
Senior Notes due 2014
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
340.3
|
7.20% Senior Notes due 2026
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
0.2
|
|
|
|
|
|
|
Total debt maturities
|
|
$
|
19.1
|
|
$
|
13.5
|
|
$
|
13.5
|
|
$
|
282.6
|
|
$
|
10.9
|
|
$
|
340.5
|
|
|
Other contractual
obligations
In addition to the debt maturities shown above, Freeport-McMoRan
has other contractual obligations and commitments, which it
expects to fund with projected operating cash flows, available
credit facilities or future financing transactions, if
necessary. These obligations and commitments include PT Freeport
Indonesias commitments to provide one percent of its
annual revenue for development of the local people in its area
of operations through the Freeport Partnership Fund for
Community Development and to contribute amounts to a cash fund
designed to accumulate at least $100 million by the end of
its Indonesian mining activities to pay for mine closure and
reclamation. Atlantic Copper has a mostly unfunded contractual
obligation denominated in euros to supplement amounts paid to
certain retired employees. In August 2002, Atlantic Copper
complied with Spanish legislation by agreeing to
fund 7.2 million euros annually for 15 years to
an approved insurance company for an estimated 72 million
euro contractual obligation to the retired employees. Atlantic
Copper had $69.4 million recorded as of December 31,
2006, for this obligation. Atlantic Copper has firm contractual
commitments with third parties to purchase concentrates at
market prices. Freeport-McMoRan has various noncancelable
operating leases and open purchase orders at December 31,
2006. A summary of these various obligations follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1 Year
|
|
Years
|
|
Years
|
|
More than 5
|
(Dollars
in millions, except concentrates)
|
|
Total
|
|
|
or
Less
|
|
2
- 3
|
|
4
- 5
|
|
years
|
|
|
PT Freeport Indonesia mine closure
and reclamation fund
|
|
$
|
20.1
|
(a)
|
|
$
|
0.8
|
|
$
|
1.4
|
|
$
|
1.4
|
|
$
|
16.5
|
Atlantic Copper contractual
obligation to insurance company
|
|
$
|
94.9
|
|
|
$
|
9.5
|
|
$
|
19.0
|
|
$
|
19.0
|
|
$
|
47.4
|
Atlantic Copper contracts to
purchase concentrates at market prices (in thousand metric tons)
|
|
|
1,425
|
|
|
|
505
|
|
|
700
|
|
|
220
|
|
|
|
Aggregate operating leases,
including Rio Tintos
share(b)
|
|
$
|
29.9
|
|
|
$
|
8.9
|
|
$
|
14.3
|
|
$
|
6.4
|
|
$
|
0.3
|
Open purchase orders at
December 31, 2006
|
|
$
|
216.5
|
|
|
$
|
216.5
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(a)
|
|
Funding plus accrued interest are
projected to accumulate to $100.0 million by the end of
PT Freeport Indonesias Indonesian mining activities.
|
|
(b)
|
|
Minimum payments under operating
leases have not been reduced by aggregate minimum sublease
rentals of $0.5 million due under noncancelable subleases.
|
Environmental
matters
Freeport-McMoRan believes that it conducts its Indonesian
operations pursuant to applicable permits and that it complies
in all material respects with applicable Indonesian
environmental laws, rules and regulations. Freeport-McMoRan has
had four independent environmental audits
S-95
conducted by internationally recognized environmental consulting
and auditing firms. Audits were completed in 1996 by
Dames & Moore; in 1999 by Montgomery Watson; in 2002 by
SGS International Certification Services Indonesia, a member of
the Société Générale de Surveillance group;
and in 2005 by Montgomery Watson Harza. Montgomery Watson Harza
concluded that PT Freeport Indonesias mining operations
are among the largest and most environmentally challenging
and complex in the world and that the companys
environmental management practices continue to be based on
(and in some cases represent) best management practices for the
international copper and gold mining industry. The audit
also concluded, as have previous independent audits, that PT
Freeport Indonesias tailings management program
remains the tailings management option best suited to the
unique topographical and climatological conditions of the site,
with a far lower level of environmental impact and risk
than those posed by alternatives. The Montgomery Watson Harza
auditors also made a number of specific recommendations for
improvements in PT Freeport Indonesias environmental
management practices and these are being implemented.
In addition to these audits, PT Freeport Indonesia agreed to
participate in the Government of Indonesias PROPER program
in 2005. In March 2006, the Indonesian Ministry of Environment
announced the preliminary results of its PROPER environmental
management audit, acknowledging the effectiveness of PT Freeport
Indonesias environmental management practices in some
areas while making several suggestions for improvement in
others. PT Freeport Indonesia is working with the Ministry
of Environment to address the issues raised as it completes the
audit process.
In connection with obtaining environmental approvals from the
Indonesian government, PT Freeport Indonesia committed to
performing a one-time environmental risk assessment on the
impacts of its tailings management plan. PT Freeport
Indonesia completed this extensive environmental risk assessment
with more than 90 scientific studies conducted over four years
and submitted it to the Indonesian government in December 2002.
PT Freeport Indonesia developed the risk assessment study
with input from an independent review panel, which included
representatives from the Indonesian government, academia and
non-governmental organizations. The risks that PT Freeport
Indonesia identified during this process were in line with its
impact projections of the tailings management program contained
in its environmental approval documents.
Freeport-McMoRan will determine its ultimate reclamation and
closure activities based on applicable laws and regulations and
our assessment of appropriate remedial activities in the
circumstances after consultation with governmental authorities,
affected local residents and other affected parties. As of
December 31, 2006, Freeport-McMoRan estimated aggregate
reclamation and closure obligations to be approximately
$157 million for PT Freeport Indonesia and
$17 million for Atlantic Copper. Estimates of the ultimate
reclamation and closure costs PT Freeport Indonesia will
incur in the future involve complex issues requiring integrated
assessments over a period of many years and are subject to
revision over time, and actual costs may vary from our
estimates. Some reclamation costs will be incurred during mining
activities, while most closure costs and the remaining
reclamation costs will be incurred at the end of the Grasberg
open-pit mining operations and at the end of all mining
activities, which are currently estimated to continue for more
than 34 years.
In 1996, PT Freeport Indonesia began contributing to a cash fund
($8.5 million balance at December 31,
2006) designed to accumulate at least $100 million by
the end of its Indonesian mining activities. PT Freeport
Indonesia plans to use this fund, including accrued interest, to
pay mine closure and reclamation costs. Any costs in excess of
the $100 million fund would be
S-96
funded by operational cash flow or other sources. Future changes
in regulations could require PT Freeport Indonesia to incur
additional costs, which would be charged against future
operations. Estimates involving environmental matters are by
their nature imprecise and can be expected to be revised over
time because of changes in government regulations, operations,
technology and inflation.
The cost of complying with environmental laws is a fundamental
cost of Freeport-McMoRans business. We incurred aggregate
environmental capital expenditures and other environmental costs
totaling $62.7 million in 2006, $44.0 million in 2005
and $65.1 million in 2004, including tailings management
levee maintenance and mine reclamation. In 2007,
Freeport-McMoRan expects to incur approximately $43 million
of aggregate environmental capital expenditures and
$55 million of other environmental costs. These
environmental expenditures are part of Freeport-McMoRans
overall 2007 operating budget.
Disclosures
about market risks
Commodity price
risk
Freeport-McMoRans consolidated revenues include PT
Freeport Indonesias sale of copper concentrates, which
also contain significant quantities of gold and silver, and
Atlantic Coppers sale of copper anodes, cathodes, wire
rod, wire and gold in anodes and slimes. Atlantic Copper sold
its wire rod and wire assets in December 2004.
Freeport-McMoRans consolidated revenues and net income
vary significantly with fluctuations in the market prices of
copper and gold and other factors. A change of $0.10 in the
average price per pound of copper sold by PT Freeport Indonesia
would have an approximate $110 million impact on
Freeport-McMoRans 2007 consolidated revenues and an
approximate $55 million impact on Freeport-McMoRans
2007 consolidated net income, assuming 2007 PT Freeport
Indonesia copper sales of approximately 1.1 billion pounds.
A change of $25 in the average price per ounce of gold sold by
PT Freeport Indonesia would have an approximate $45 million
impact on Freeport-McMoRans 2007 consolidated revenues and
an approximate $23 million impact on
Freeport-McMoRans 2007 consolidated net income, assuming
2007 PT Freeport Indonesia gold sales of approximately
1.8 million ounces.
On limited past occasions, in response to market conditions,
Freeport-McMoRan has entered into copper and gold price
protection contracts for a portion of its expected future mine
production to mitigate the risk of adverse price fluctuations.
Freeport-McMoRan currently has no copper or gold price
protection contracts relating to its mine production.
Freeport-McMoRan had outstanding gold-denominated and
silver-denominated preferred stock with dividends and redemption
amounts determined by commodity prices. The Gold-Denominated
Preferred Stock, Series II was redeemed in February 2006
and the final redemption of our Silver-Denominated Preferred
Stock was in August 2006 (see Capital resources and
liquidityFinancing activities).
PT Freeport Indonesia receives market prices for the copper,
gold and silver contained in its concentrate. Under the
long-established structure of concentrate sales agreements
prevalent in the industry, copper is provisionally priced at the
time of shipment and is subject to final pricing in a specified
future period (generally one to three months from shipment)
based on quoted LME prices. The sales subject to final pricing
are generally settled in the subsequent quarter. Therefore, at
the end of any quarterly period, there will be sales that remain
subject to final pricing. Accounting rules require these sales
be recorded based on the LME future prices at the end of the
reporting period. To the extent final settlements are higher or
lower than what was recorded on a provisional basis, an increase
or decrease to revenues would be recorded when
S-97
the pricing is finally settled. PT Freeport Indonesias
2006 revenues include net additions of $257.0 million for
adjustments to provisional copper prices in concentrate sales
contracts, compared with $238.3 million in 2005. At
December 31, 2006, Freeport-McMoRan had consolidated
provisionally priced copper sales totaling 346.4 million
pounds recorded at an average price of $2.87 per pound, subject
to final pricing. Final prices on these sales will be
established over the next several months pursuant to terms of
sales contracts. Freeport-McMoRan estimates that a five-cent
change in the average price used for these sales would have an
approximate $17 million impact on 2007 consolidated
revenues and an approximate $9 million impact on 2007
consolidated net income.
In 2006, Freeport-McMoRan redeemed its Gold-Denominated
Preferred Stock, Series II and made the final mandatory
redemption of its Silver-Denominated Preferred Stock. These
issues of redeemable preferred stock had cash dividend and
redemption requirements indexed to gold and silver prices.
Freeport-McMoRan accounted for these securities as a hedge of
future production and reflected them as debt on its balance
sheets at their original issue value less redemptions. When
redemption payments occurred, differences between the carrying
value and the redemption payment, which were based on commodity
prices at the time of redemption, were recorded as an adjustment
to revenues. In February 2006, Freeport-McMoRan redeemed the
4.3 million shares of its Gold-Denominated Preferred Stock,
Series II for $236.4 million. The mandatory redemption
resulted in a $167.4 million decrease in debt and a hedging
loss recorded in revenues of $69.0 million,
$36.6 million to net income or $0.17 per share. Partial
redemptions of Silver-Denominated Preferred Stock totaled
$25.8 million in 2006, $17.5 million in 2005 and
$13.9 million in 2004 resulting in hedging losses recorded
in revenues of $13.3 million ($7.0 million to net
income or $0.03 per share) in 2006, $5.0 million
($2.6 million to net income or $0.01 per share) in 2005 and
$1.4 million ($0.7 million to net income or less than
$0.01 per share) in 2004.
Atlantic Copper and PT Smelting price their purchases of copper
concentrate at approximately the same time as they sell the
refined copper, thereby protecting them from most copper price
risk. Atlantic Copper and PT Smelting enter into futures
contracts to hedge their price risk whenever their physical
purchases and sales pricing periods do not match.
In late 2005 and early 2006, PT Smelting entered into hedging
contracts to fix a portion of its revenues through 2007.
Freeport-McMoRans share of the unrealized losses on these
contracts totaled $4.4 million as of December 31,
2006, and is recorded in accumulated other comprehensive income
in stockholders equity.
Foreign currency
exchange risk
The functional currency for Freeport-McMoRans operations
in Indonesia and Spain is the U.S. dollar. All of
Freeport-McMoRans revenues and a significant portion of
its costs are denominated in U.S. dollars; however, some costs
and certain asset and liability accounts are denominated in
Indonesian rupiah, Australian dollars or euros. Generally, our
results are positively affected when the U.S. dollar strengthens
in relation to those foreign currencies and adversely affected
when the U.S. dollar weakens in relation to those foreign
currencies.
One U.S. dollar was equivalent to 8,989 rupiah at
December 31, 2006, 9,825 rupiah at December 31, 2005,
and 9,270 rupiah at December 31, 2004. PT Freeport
Indonesia recorded losses to production costs totaling
$0.9 million in 2006, $0.4 million in 2005 and
$0.7 million in 2004 related to its rupiah-denominated net
monetary assets and liabilities. At December 31, 2006, net
liabilities totaled $3.3 million at an exchange rate of
8,989 rupiah to one U.S. dollar.
S-98
PT Freeport Indonesias labor costs are mostly rupiah
denominated. At estimated aggregate annual rupiah payments of
1.6 trillion for operating costs and an exchange rate of 8,989
rupiah to one U.S. dollar, the exchange rate as of
December 31, 2006, a one-thousand-rupiah increase in the
exchange rate would result in an approximate $18 million
decrease in aggregate annual operating costs. A
one-thousand-rupiah decrease in the exchange rate would result
in an approximate $22 million increase in aggregate annual
operating costs.
Approximately 14 percent of PT Freeport Indonesias
total projected 2007 purchases of materials, supplies and
services are expected to be denominated in Australian dollars.
The exchange rate was $0.79 to one Australian dollar at
December 31, 2006, $0.73 to one Australian dollar at
December 31, 2005, and $0.78 to one Australian dollar at
December 31, 2004. At estimated annual aggregate Australian
dollar payments of 250 million and an exchange rate of
$0.79 to one Australian dollar, the exchange rate as of
December 31, 2006, a $0.01 increase or decrease in the
exchange rate would result in an approximate $2.5 million
change in aggregate annual operating costs.
At times, PT Freeport Indonesia has entered into foreign
currency forward contracts to hedge a portion of its aggregate
anticipated Indonesian rupiah and/or Australian dollar payments.
The last of PT Freeport Indonesias foreign currency
forward contracts matured in December 2006. PT Freeport
Indonesia accounted for these contracts as cash flow hedges.
Gains on these contracts totaled $6.8 million in 2006 and
$0.7 million in 2005.
The majority of Atlantic Coppers revenues are denominated
in U.S. dollars; however, operating costs, other than
concentrate purchases, and certain asset and liability accounts
are denominated in euros. Atlantic Coppers estimated
annual euro payments total approximately 100 million euros.
A $0.05 increase or decrease in the exchange rate would result
in an approximate $5 million change in annual costs. The
exchange rate on December 31, 2006, was $1.32 per euro.
Atlantic Copper had euro-denominated net monetary liabilities at
December 31, 2006, totaling $90.1 million recorded at
an exchange rate of $1.32 per euro. The exchange rate was $1.18
per euro at December 31, 2005, and $1.36 per euro at
December 31, 2004. Adjustments to Atlantic Coppers
euro-denominated net monetary liabilities to reflect changes in
the exchange rate are recorded in other income (expense) and
totaled $(2.3) million in 2006, $5.8 million in 2005 and
$(1.6) million in 2004.
Interest rate
risk
The table below presents average interest rates for
Freeport-McMoRans scheduled maturities of principal for
its outstanding debt and the related fair values at
December 31, 2006 (dollars in millions).
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Dollars
in millions)
|
|
2007
|
|
2008
|
|
2009
|
|
2010
|
|
2011
|
|
Thereafter
|
|
Fair
value
|
|
|
Fixed-rate debt
|
|
$
|
|
|
$
|
|
|
$
|
|
|
$
|
272.4
|
|
$
|
7.1
|
|
$
|
340.5
|
|
$
|
650.3
|
Average interest rate
|
|
|
|
|
|
|
|
|
|
|
|
10.1%
|
|
|
7.0%
|
|
|
6.9%
|
|
|
8.3%
|
Variable-rate debt
|
|
$
|
19.1
|
|
$
|
13.5
|
|
$
|
13.5
|
|
$
|
10.2
|
|
$
|
3.8
|
|
$
|
|
|
$
|
60.1
|
Average interest rate
|
|
|
7.1%
|
|
|
8.2%
|
|
|
8.2%
|
|
|
8.2%
|
|
|
8.2%
|
|
|
|
|
|
7.9%
|
|
|
New accounting
standards
Inventory costs. In November 2004, the Financial
Accounting Standards Board (FASB) issued SFAS No. 151,
Inventory Costs, an amendment of ARB No. 43,
Chapter 4. SFAS No. 151 clarifies
S-99
that abnormal amounts of idle facility expense, freight handling
costs and wasted materials (spoilage) should be recognized as
current-period charges and requires the allocation of fixed
production overheads to inventory based on the normal capacity
of the production facilities. Freeport-McMoRan adopted
SFAS No. 151 on January 1, 2006, and there was no
material impact on accounting for inventory costs.
Accounting for stock-based compensation. As of
December 31, 2006, Freeport-McMoRan had four stock-based
employee compensation plans and two stock-based director
compensation plans. Prior to January 1, 2006,
Freeport-McMoRan accounted for options granted under all of its
plans under the recognition and measurement principles of
Accounting Principles Board (APB) Opinion No. 25,
Accounting for Stock Issued to Employees, and
related interpretations, as permitted by SFAS No. 123,
Accounting for Stock-Based Compensation. APB Opinion
No. 25 required compensation cost for stock options to be
recognized based on the difference on the date of grant, if any,
between the quoted market price of the stock and the amount an
employee must pay to acquire the stock (i.e., the intrinsic
value). Because all the plans require that the option exercise
price be at least the market price on the date of grant,
Freeport-McMoRan recognized no compensation cost on the grant or
exercise of its employees options through
December 31, 2005. Prior to 2007, Freeport-McMoRan defined
the market price as the average of the high and low price of
Freeport-McMoRan common stock on the date of grant. Effective
January 2007, in response to new Securities and Exchange
Commission disclosure rules, Freeport-McMoRan now defines the
market price for future grants as the closing price of
Freeport-McMoRan common stock on the date of grant. Other awards
under the plans did result in compensation costs being
recognized in earnings based on the projected intrinsic value
for restricted stock units to be granted in lieu of cash
compensation, the intrinsic value on the date of grant for other
restricted stock units and the intrinsic value on the reporting
or exercise date for cash-settled stock appreciation rights
(SARs).
Effective January 1, 2006, Freeport-McMoRan adopted the
fair value recognition provisions of SFAS No. 123R
using the modified prospective transition method. Under that
transition method, compensation cost recognized in 2006
includes: (a) compensation costs for all stock option
awards granted to employees prior to but not yet vested as of
January 1, 2006, based on the grant-date fair value
estimated in accordance with the original provisions of
SFAS No. 123, and (b) compensation costs for all
stock option awards granted subsequent to January 1, 2006,
based on the grant-date fair value estimated in accordance with
the provisions of SFAS No. 123R. Fair value of stock
option awards granted to employees was calculated using the
Black-Scholes-Merton option-pricing model before and after
adoption of SFAS No. 123R. Other stock-based awards
charged to expense under SFAS No. 123 continue to be
charged to expense under SFAS No. 123R. These include
restricted stock units and SARs. Results for prior years have
not been restated.
As a result of adopting SFAS No. 123R on
January 1, 2006, income before income taxes and minority
interests for the year ended December 31, 2006, was
$27.8 million lower and net income was $16.1 million
($0.08 per basic share and $0.07 per diluted share) lower than
if Freeport-McMoRan had continued to account for stock-based
compensation under APB Opinion No. 25.
Prior to the adoption of SFAS No. 123R,
Freeport-McMoRan presented all tax benefits resulting from the
exercise of stock options as operating cash flows in the
Consolidated Statements of Cash Flows. SFAS No. 123R
requires the cash flows generated by tax benefits resulting from
tax deductions in excess of the compensation cost recognized for
those options (excess tax benefits) to be classified as
financing cash flows. The $20.8 million excess tax benefit
classified as a
S-100
financing cash inflow in the Consolidated Statements of Cash
Flows for the year ended December 31, 2006, would have been
classified as an operating cash inflow if Freeport-McMoRan had
not adopted SFAS No. 123R.
Compensation cost charged against earnings for stock-based
awards is shown below. Freeport-McMoRan did not capitalize any
stock-based compensation costs to fixed assets during the
periods presented.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Dollars
in thousands)
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
|
Production and delivery costs
|
|
$
|
25,074
|
|
|
$
|
7,297
|
|
|
$
|
509
|
|
General and administrative expenses
|
|
|
30,277
|
(a)
|
|
|
16,204
|
(a)(b)
|
|
|
4,615
|
(a)(b)
|
Exploration expenses
|
|
|
1,314
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total stock-based compensation cost
|
|
$
|
56,665
|
|
|
$
|
23,501
|
|
|
$
|
5,124
|
|
|
|
|
|
|
(a)
|
|
Amounts are before Rio Tintos
share of the cost of employee exercises of
in-the-money
stock options, which decreased consolidated general and
administrative expenses by $6.5 million in 2006,
$9.2 million in 2005 and $7.0 million in 2004.
|
|
(b)
|
|
Includes amortization of the
intrinsic value of Freeport-McMoRans Class A stock
options that were converted to Class B stock options in
2002 totaling $2.1 million in 2005 and in 2004.
Amortization was not recognized in 2006 under
SFAS No. 123R.
|
As of December 31, 2006, total compensation cost related to
nonvested stock option awards not yet recognized in earnings was
$46.0 million.
Deferred mining costs. On January 1, 2006,
Freeport-McMoRan adopted EITF
04-6, which
requires that stripping costs incurred during production be
considered costs of the extracted minerals and included as a
component of inventory to be recognized in cost of sales in the
same period as the revenue from the sale of that inventory. Upon
adoption of EITF
04-6,
Freeport-McMoRan recorded its deferred mining costs asset
($285.4 million) at December 31, 2005, net of taxes,
minority interest share and inventory effects
($135.9 million), as a cumulative effect adjustment to
reduce retained earnings on January 1, 2006. In addition,
stripping costs incurred in 2006 and later periods are now
charged to cost of sales as prescribed by EITF
04-6. As a
result of adopting EITF
04-6 on
January 1, 2006, income before income taxes and minority
interests for the year ended December 31, 2006, was
$35.4 million lower and net income was $18.8 million
($0.10 per basic share and $0.08 per diluted share) lower than
if Freeport-McMoRan had not adopted EITF
04-6 and
continued to defer stripping costs. Adoption of the new guidance
has no impact on our cash flows.
Accounting for uncertainty in income taxes. In June
2006, the FASB issued Interpretation No. 48,
Accounting for Uncertainty in Income Taxes
(FIN 48). FIN 48 clarifies the accounting for income
taxes by prescribing the minimum recognition threshold a tax
position is required to meet before being recognized in the
financial statements. FIN 48 also provides guidance on
derecognition, measurement, classification, interest and
penalties, accounting in interim periods, disclosure and
transition. FIN 48 is effective for the first fiscal year
beginning after December 15, 2006. Freeport-McMoRan is
continuing to review the provisions of FIN 48, but at this
time does not expect adoption to have a material impact on the
financial statements.
Fair value measurements. In September 2006, the FASB
issued SFAS No. 157, Fair Value
Measurements. SFAS No. 157 establishes a
framework for measuring fair value in generally accepted
accounting principles (GAAP), clarifies the definition of fair
value within that framework, and expands disclosures about the
use of fair value measurements. In many of its pronouncements,
the FASB has previously concluded that fair value information is
relevant to the users of financial statements and has required
(or permitted) fair value as a measurement objective. However,
prior to the issuance of this statement, there was limited
guidance for applying the fair value measurement objective in
GAAP. This statement does not require any
S-101
new fair value measurements in GAAP. SFAS No. 157 is
effective for fiscal years beginning after November 15,
2007, with early adoption allowed. Freeport-McMoRan is still
reviewing the provisions of SFAS No. 157 and has not
determined the impact of adoption.
Accounting for defined benefit pension and other
postretirement plans. In September 2006, the FASB issued
SFAS No. 158, Employers Accounting for
Defined Benefit Pension and Other Postretirement Plans, an
amendment of FASB Statements No. 87, 88, 106 and
132R. SFAS No. 158 represents the completion of
the first phase of FASBs postretirement benefits
accounting project and requires an entity to:
|
|
|
recognize in its statements of financial position an asset for a
defined benefit postretirement plans overfunded status or
a liability for a plans underfunded status;
|
|
|
measure a defined benefit postretirement plans assets and
obligations that determine its funded status as of the end of
the employers fiscal year; and
|
|
|
recognize changes in the funded status of a defined benefit
postretirement plan in comprehensive income in the year in which
the changes occur.
|
SFAS No. 158 does not change the manner of determining
the amount of net periodic benefit cost included in net income
or address the various measurement issues associated with
postretirement benefit plan accounting. The provisions of
SFAS No. 158 regarding the change of the measurement
date of postretirement benefit plans are not applicable as
Freeport-McMoRan already used a measurement date of December 31
for its plans. Freeport-McMoRan adopted SFAS No. 158
on December 31, 2006, with the most significant impacts on
the consolidated balance sheet being an $8.8 million
decrease in other assets, a $23.6 million increase in
accrued postretirement benefits and other liabilities, a
$7.3 million decrease in deferred income taxes and a
$25.7 million decrease in accumulated other comprehensive
(loss) income.
Product revenues
and production costs
PT
Freeport Indonesia product revenues and unit net cash
costs
All amounts used in both the by-product and co-product method
presentations are included in recorded results under generally
accepted accounting principles. Freeport-McMoRan separately
identifies certain of these amounts as shown in the following
reconciliation to amounts reported in consolidated financial
statements and as explained here.
|
|
|
Freeport-McMoRan shows adjustments to copper revenues for prior
period open sales as separate line items. Because such copper
pricing adjustments do not result from current period sales,
Freeport-McMoRan has reflected these separately from revenues on
current period sales.
|
|
|
Noncash and nonrecurring costs consist of items such as
stock-based compensation costs starting January 1, 2006
(see New accounting standards),
write-offs of equipment or unusual charges. They are removed
from site production and delivery costs in the calculation of
unit net cash costs.
|
|
|
. |
Gold and silver revenues, excluding any impacts from redemption
of gold- and silver-denominated preferred stocks, are reflected
as credits against site production and delivery costs in the
by-product method.
|
S-102
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year
ended December 31, 2006
|
|
By-product
|
|
|
Co-product
method
|
|
(Dollars in
thousands)
|
|
method
|
|
|
Copper
|
|
|
Gold
|
|
|
Silver
|
|
|
Total
|
|
|
|
|
Revenues, after adjustments shown
below
|
|
$
|
3,763,964
|
|
|
$
|
3,763,964
|
|
|
$
|
1,072,452
|
|
|
$
|
46,762
|
|
|
$
|
4,883,178
|
|
Site production and delivery,
before net noncash and nonrecurring costs shown below
|
|
|
1,235,004
|
|
|
|
951,943
|
|
|
|
271,234
|
|
|
|
11,827
|
|
|
|
1,235,004
|
|
Gold and silver credits
|
|
|
(1,119,214
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Treatment charges
|
|
|
477,523
|
(a)
|
|
|
368,076
|
(b)
|
|
|
104,874
|
(b)
|
|
|
4,573
|
(b)
|
|
|
477,523
|
|
Royalty on metals
|
|
|
125,995
|
|
|
|
97,117
|
|
|
|
27,671
|
|
|
|
1,207
|
|
|
|
125,995
|
|
|
|
|
|
|
|
Unit net cash costs
|
|
|
719,308
|
|
|
|
1,417,136
|
|
|
|
403,779
|
|
|
|
17,607
|
|
|
|
1,838,522
|
|
Depreciation and amortization
|
|
|
183,752
|
|
|
|
141,636
|
|
|
|
40,356
|
|
|
|
1,760
|
|
|
|
183,752
|
|
Noncash and nonrecurring costs, net
|
|
|
44,269
|
|
|
|
34,123
|
|
|
|
9,722
|
|
|
|
424
|
|
|
|
44,269
|
|
|
|
|
|
|
|
Total unit costs
|
|
|
947,329
|
|
|
|
1,592,895
|
|
|
|
453,857
|
|
|
|
19,791
|
|
|
|
2,066,543
|
|
Revenue adjustments, primarily for
pricing on prior period open sales and gold/silver hedging
|
|
|
115,124
|
(c)
|
|
|
197,341
|
|
|
|
(68,962
|
)
|
|
|
(13,255
|
)
|
|
|
115,124
|
|
PT Smelting intercompany profit
elimination
|
|
|
(2,962
|
)
|
|
|
(2,283
|
)
|
|
|
(651
|
)
|
|
|
(28
|
)
|
|
|
(2,962
|
)
|
|
|
|
|
|
|
Gross profit
|
|
$
|
2,928,797
|
|
|
$
|
2,366,127
|
|
|
$
|
548,982
|
|
|
$
|
13,688
|
|
|
$
|
2,928,797
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reconciliation
to amounts reported
|
|
|
|
|
Production
and
|
|
|
Depreciation
and
|
(Dollars in
thousands)
|
|
Revenues
|
|
|
delivery
|
|
|
amortization
|
|
|
Totals presented above
|
|
$
|
4,883,178
|
|
|
$
|
1,235,004
|
|
|
$
|
183,752
|
Net noncash and nonrecurring costs
per above
|
|
|
N/A
|
|
|
|
44,269
|
|
|
|
N/A
|
Less: Treatment charges per above
|
|
|
(477,523
|
)
|
|
|
N/A
|
|
|
|
N/A
|
Royalty per above
|
|
|
(125,995
|
)
|
|
|
N/A
|
|
|
|
N/A
|
Revenue adjustments, primarily for
pricing on prior period open sales and hedging per above
|
|
|
115,124
|
|
|
|
N/A
|
|
|
|
N/A
|
|
|
|
|
|
|
Mining and exploration segment
|
|
|
4,394,784
|
|
|
|
1,279,273
|
|
|
|
183,752
|
Smelting and refining segment
|
|
|
2,241,823
|
|
|
|
2,118,484
|
|
|
|
33,297
|
Eliminations and other
|
|
|
(846,107
|
)
|
|
|
(872,900
|
)
|
|
|
10,522
|
|
|
|
|
|
|
As reported in
Freeport-McMoRans consolidated financial statements
|
|
$
|
5,790,500
|
|
|
$
|
2,524,857
|
|
|
$
|
227,571
|
|
|
|
|
|
(a)
|
|
Includes $12.4 million or
$0.01 per pound for adjustments to 2005 concentrate sales
subject to final pricing to reflect the impact on treatment
charges resulting from the increase in copper prices since
December 31, 2005.
|
|
(b)
|
|
Includes $9.6 million or $0.01
per pound for copper, $2.7 million or $1.57 per ounce for
gold and $0.1 million or $0.03 per ounce for silver for
adjustments to 2005 concentrate sales subject to final pricing
to reflect the impact on treatment charges resulting from the
increase in copper prices since December 31, 2005.
|
|
(c)
|
|
Includes a $69.0 million or
$0.06 per pound loss on the redemption of the Gold-Denominated
Preferred Stock, Series II and a $13.3 million or
$0.01 per pound loss on the redemption of the Silver-Denominated
Preferred Stock.
|
S-103
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year
ended December 31, 2005
|
|
By-product
|
|
|
Co-product
method
|
|
(Dollars in
thousands)
|
|
method
|
|
|
Copper
|
|
|
Gold
|
|
|
Silver
|
|
|
Total
|
|
|
|
|
Revenues, after adjustments shown
below
|
|
$
|
2,707,049
|
|
|
$
|
2,707,049
|
|
|
$
|
1,269,893
|
|
|
$
|
35,165
|
|
|
$
|
4,012,107
|
|
Site production and delivery,
before net noncash and nonrecurring costs shown below
|
|
|
949,469
|
(a)
|
|
|
640,626
|
(b)
|
|
|
300,521
|
(b)
|
|
|
8,322
|
(b)
|
|
|
949,469
|
|
Gold and silver credits
|
|
|
(1,305,058
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Treatment charges
|
|
|
350,422
|
|
|
|
236,437
|
|
|
|
110,914
|
|
|
|
3,071
|
|
|
|
350,422
|
|
Royalty on metals
|
|
|
103,726
|
|
|
|
69,986
|
|
|
|
32,831
|
|
|
|
909
|
|
|
|
103,726
|
|
|
|
|
|
|
|
Unit net cash costs
|
|
|
98,559
|
|
|
|
947,049
|
|
|
|
444,266
|
|
|
|
12,302
|
|
|
|
1,403,617
|
|
Depreciation and amortization
|
|
|
209,713
|
|
|
|
141,498
|
|
|
|
66,377
|
|
|
|
1,838
|
|
|
|
209,713
|
|
Noncash and nonrecurring costs, net
|
|
|
4,570
|
|
|
|
3,083
|
|
|
|
1,447
|
|
|
|
40
|
|
|
|
4,570
|
|
|
|
|
|
|
|
Total unit costs
|
|
|
312,842
|
|
|
|
1,091,630
|
|
|
|
512,090
|
|
|
|
14,180
|
|
|
|
1,617,900
|
|
Revenue adjustments, primarily for
pricing on prior period open sales and silver hedging
|
|
|
10,023
|
(c)
|
|
|
14,975
|
|
|
|
|
|
|
|
(4,952
|
)
|
|
|
10,023
|
|
PT Smelting intercompany profit
elimination
|
|
|
(23,565
|
)
|
|
|
(15,899
|
)
|
|
|
(7,459
|
)
|
|
|
(207
|
)
|
|
|
(23,565
|
)
|
|
|
|
|
|
|
Gross profit
|
|
$
|
2,380,665
|
|
|
$
|
1,614,495
|
|
|
$
|
750,344
|
|
|
$
|
15,826
|
|
|
$
|
2,380,665
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reconciliation
to amounts reported
|
|
|
|
|
Production
and
|
|
|
Depreciation
and
|
(Dollars in
thousands)
|
|
Revenues
|
|
|
delivery
|
|
|
amortization
|
|
|
Totals presented above
|
|
$
|
4,012,107
|
|
|
$
|
949,469
|
|
|
$
|
209,713
|
Net noncash and nonrecurring costs
per above
|
|
|
N/A
|
|
|
|
4,570
|
|
|
|
N/A
|
Less: Treatment charges per above
|
|
|
(350,422
|
)
|
|
|
N/A
|
|
|
|
N/A
|
Royalty per above
|
|
|
(103,726
|
)
|
|
|
N/A
|
|
|
|
N/A
|
Revenue adjustments, primarily for
pricing on prior period open sales and hedging per above
|
|
|
10,023
|
|
|
|
N/A
|
|
|
|
N/A
|
|
|
|
|
|
|
Mining and exploration segment
|
|
|
3,567,982
|
|
|
|
954,039
|
|
|
|
209,713
|
Smelting and refining segment
|
|
|
1,363,208
|
|
|
|
1,288,610
|
|
|
|
28,995
|
Eliminations and other
|
|
|
(752,072
|
)
|
|
|
(605,017
|
)
|
|
|
12,804
|
|
|
|
|
|
|
As reported in
Freeport-McMoRans consolidated financial statements
|
|
$
|
4,179,118
|
|
|
$
|
1,637,632
|
|
|
$
|
251,512
|
|
|
|
|
|
(a)
|
|
Net of deferred mining costs
totaling $64.9 million or $0.05 per pound. Following
adoption of EITF
04-6 on
January 1, 2006, stripping costs are no longer deferred.
See New Accounting Standards.
|
|
(b)
|
|
Net of deferred mining costs
totaling $43.8 million or $0.03 per pound for copper,
$20.6 million or $7.37 per ounce for gold and
$0.6 million or $0.12 per ounce for silver. See
Note (a) above.
|
|
(c)
|
|
Includes a $5.0 million or
less than $0.01 per pound loss on the redemption of the
Silver-Denominated Preferred Stock.
|
S-104
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year
ended December 31, 2004
|
|
By-product
|
|
|
Co-product
method
|
|
(Dollars in
thousands)
|
|
method
|
|
|
Copper
|
|
|
Gold
|
|
|
Silver
|
|
|
Total
|
|
|
|
|
Revenues, after adjustments shown
below
|
|
$
|
1,363,587
|
|
|
$
|
1,363,587
|
|
|
$
|
595,206
|
|
|
$
|
21,593
|
|
|
$
|
1,980,386
|
|
Site production and delivery,
before net noncash and nonrecurring credits shown below
|
|
|
764,206
|
(a)
|
|
|
526,191
|
(b)
|
|
|
229,682
|
(b)
|
|
|
8,333
|
(b)
|
|
|
764,206
|
|
Gold and silver credits
|
|
|
(616,799
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Treatment charges
|
|
|
202,243
|
|
|
|
139,254
|
|
|
|
60,784
|
|
|
|
2,205
|
|
|
|
202,243
|
|
Royalty on metals
|
|
|
43,498
|
|
|
|
29,950
|
|
|
|
13,074
|
|
|
|
474
|
|
|
|
43,498
|
|
|
|
|
|
|
|
Unit net cash costs
|
|
|
393,148
|
|
|
|
695,395
|
|
|
|
303,540
|
|
|
|
11,012
|
|
|
|
1,009,947
|
|
Depreciation and amortization
|
|
|
168,195
|
|
|
|
115,810
|
|
|
|
50,551
|
|
|
|
1,834
|
|
|
|
168,195
|
|
Noncash and nonrecurring credits,
net
|
|
|
(4,075
|
)
|
|
|
(2,806
|
)
|
|
|
(1,225
|
)
|
|
|
(44
|
)
|
|
|
(4,075
|
)
|
|
|
|
|
|
|
Total unit costs
|
|
|
557,268
|
|
|
|
808,399
|
|
|
|
352,866
|
|
|
|
12,802
|
|
|
|
1,174,067
|
|
Revenue adjustments, primarily for
pricing on prior period open sales and silver hedging
|
|
|
11,928
|
(c)
|
|
|
13,369
|
|
|
|
|
|
|
|
(1,441
|
)
|
|
|
11,928
|
|
PT Smelting intercompany profit
elimination
|
|
|
(13,798
|
)
|
|
|
(9,501
|
)
|
|
|
(4,147
|
)
|
|
|
(150
|
)
|
|
|
(13,798
|
)
|
|
|
|
|
|
|
Gross profit
|
|
$
|
804,449
|
|
|
$
|
559,056
|
|
|
$
|
238,193
|
|
|
$
|
7,200
|
|
|
$
|
804,449
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Reconciliation
to amounts reported
|
|
|
|
|
Production
and
|
|
|
Depreciation
and
|
(Dollars in
thousands)
|
|
Revenues
|
|
|
delivery
|
|
|
amortization
|
|
|
Totals presented above
|
|
$
|
1,980,386
|
|
|
$
|
764,206
|
|
|
$
|
168,195
|
Net noncash and nonrecurring
credits per above
|
|
|
N/A
|
|
|
|
(4,075
|
)
|
|
|
N/A
|
Less: Treatment charges per above
|
|
|
(202,243
|
)
|
|
|
N/A
|
|
|
|
N/A
|
Royalty per above
|
|
|
(43,498
|
)
|
|
|
N/A
|
|
|
|
N/A
|
Revenue adjustments, primarily for
pricing on prior period open sales and hedging per above
|
|
|
11,928
|
|
|
|
N/A
|
|
|
|
N/A
|
|
|
|
|
|
|
Mining and exploration segment
|
|
|
1,746,573
|
|
|
|
760,131
|
|
|
|
168,195
|
Smelting and refining segment
|
|
|
873,700
|
|
|
|
914,452
|
|
|
|
28,632
|
Eliminations and other
|
|
|
(248,407
|
)
|
|
|
(224,292
|
)
|
|
|
9,581
|
|
|
|
|
|
|
As reported in
Freeport-McMoRans consolidated financial statements
|
|
$
|
2,371,866
|
|
|
$
|
1,450,291
|
|
|
$
|
206,408
|
|
|
|
|
|
(a)
|
|
Net of deferred mining costs
totaling $77.8 million or $0.08 per pound.
|
|
(b)
|
|
Net of deferred mining costs
totaling $53.6 million or $0.05 per pound for copper,
$23.4 million or $16.20 per ounce for gold and
$0.8 million or $0.26 per ounce for silver.
|
|
(c)
|
|
Includes a $1.4 million or
less than $0.01 per pound loss on the redemption of the
Silver-Denominated Preferred Stock.
|
Cathode cash unit
cost
Cathode cash unit cost per pound of copper is a measure intended
to provide investors with information about the costs incurred
to produce cathodes at our smelting operations in Spain and
Indonesia. Freeport-McMoRan uses this measure for the same
purpose and for monitoring operating performance at its smelting
operations. This information differs from measures of
performance determined in accordance with generally accepted
accounting principles and should not be considered in isolation
or as a substitute for measures of performance determined in
accordance with generally accepted accounting principles. Other
smelting companies present this measure, although Atlantic
Coppers and PT Smeltings measures may not be
comparable to similarly titled measures reported by other
companies.
S-105
Atlantic
Copper cathode cash unit cost per pound of copper
The reconciliation below presents reported production costs for
Freeport-McMoRans smelting and refining segment (Atlantic
Copper) and subtracts or adds components of those costs that do
not directly relate to the process of converting copper
concentrates to cathodes. The adjusted production costs amounts
are used to calculate Atlantic Coppers cathode cash unit
cost per pound of copper:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
|
(Dollars
in thousands, except per pound amounts)
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
|
Smelting and refining segment
production costs reported in Freeport-McMoRans
consolidated financial statements
|
|
$
|
2,118,484
|
|
|
$
|
1,288,610
|
|
|
$
|
914,452
|
(a)
|
Less:
|
|
|
|
|
|
|
|
|
|
|
|
|
Raw material purchase costs
|
|
|
(1,586,656
|
)
|
|
|
(907,130
|
)
|
|
|
(249,689
|
)
|
Production costs of wire rod and
wire(b)
|
|
|
|
|
|
|
|
|
|
|
(370,431
|
)
|
Production costs of anodes sold
|
|
|
(11,223
|
)
|
|
|
(13,226
|
)
|
|
|
(3,720
|
)
|
Other
|
|
|
10,282
|
|
|
|
(958
|
)
|
|
|
(16,771
|
)
|
Credits:
|
|
|
|
|
|
|
|
|
|
|
|
|
Gold and silver revenues
|
|
|
(399,739
|
)
|
|
|
(245,772
|
)
|
|
|
(133,960
|
)
|
Acid and other by-product revenues
|
|
|
(27,257
|
)
|
|
|
(28,446
|
)
|
|
|
(25,068
|
)
|
|
|
|
|
|
|
Production costs used in
calculating cathode cash unit cost per pound
|
|
$
|
103,891
|
|
|
$
|
93,078
|
|
|
$
|
114,813
|
|
|
|
|
|
|
|
Pounds of cathode produced
|
|
|
518,900
|
|
|
|
545,300
|
|
|
|
454,700
|
|
|
|
|
|
|
|
Cathode cash unit cost per pound
|
|
$
|
0.20
|
|
|
$
|
0.17
|
|
|
$
|
0.25
|
|
|
|
|
|
|
(a)
|
|
Includes $27.5 million, $0.06
per pound, for costs related to Atlantic Coppers major
maintenance turnaround.
|
|
(b)
|
|
Atlantic Copper sold its wire rod
and wire assets in December 2004.
|
S-106
PT
Smelting cathode cash unit cost per pound of copper
The calculation below presents PT Smeltings reported
operating costs and subtracts or adds components of those costs
that do not directly relate to the process of converting copper
concentrates to cathodes. PT Smeltings operating costs are
then reconciled to PT Freeport Indonesias equity in PT
Smelting earnings reported in Freeport-McMoRans
consolidated financial statements:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
|
(Dollars
in thousands, except per pound amounts)
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
|
Operating costsPT Smelting
(100%)
|
|
$
|
99,200
|
|
|
$
|
85,546
|
|
|
$
|
64,858
|
|
Add: Gold and silver refining
charges
|
|
|
3,965
|
|
|
|
4,233
|
|
|
|
4,064
|
|
Less: Acid and other by-product
revenues
|
|
|
(12,722
|
)
|
|
|
(14,524
|
)
|
|
|
(13,732
|
)
|
Production cost of anodes sold
|
|
|
|
|
|
|
|
|
|
|
(225
|
)
|
Other
|
|
|
6,052
|
|
|
|
(1,944
|
)
|
|
|
336
|
|
|
|
|
|
|
|
Production costs used in
calculating cathode cash unit cost per pound
|
|
$
|
96,495
|
|
|
$
|
73,311
|
|
|
$
|
55,301
|
|
|
|
|
|
|
|
Pounds of cathode produced
|
|
|
479,700
|
|
|
|
579,700
|
|
|
|
464,000
|
|
|
|
|
|
|
|
Cathode cash unit cost per pound
|
|
$
|
0.20
|
|
|
$
|
0.13
|
|
|
$
|
0.12
|
|
|
|
|
|
|
|
Reconciliation to amounts reported
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating costs per above
|
|
$
|
(99,200
|
)
|
|
$
|
(85,546
|
)
|
|
$
|
(64,858
|
)
|
Other costs
|
|
|
(1,916,975
|
)
|
|
|
(1,278,356
|
)
|
|
|
(852,911
|
)
|
Revenue and other income
|
|
|
2,043,096
|
|
|
|
1,402,071
|
|
|
|
926,914
|
|
|
|
|
|
|
|
PT Smelting net income
|
|
|
26,921
|
|
|
|
38,169
|
|
|
|
9,145
|
|
PT Freeport Indonesias 25%
equity interest
|
|
|
6,730
|
|
|
|
9,542
|
|
|
|
2,286
|
|
Amortization of excess investment
cost
|
|
|
(240
|
)
|
|
|
(240
|
)
|
|
|
(241
|
)
|
|
|
|
|
|
|
Equity in PT Smelting earnings
reported in Freeport-McMoRans consolidated financial
statements
|
|
$
|
6,490
|
|
|
$
|
9,302
|
|
|
$
|
2,045
|
|
|
|
S-107
Managements
discussion and analysis of financial condition and results of
operations of Phelps Dodge
The information contained in the following section does not
reflect Freeport-McMoRans proposed acquisition of Phelps
Dodge and is substantially reproduced from Phelps Dodges
Annual Report on
Form 10-K
for the year ended December 31, 2006, which is incorporated
by reference in this prospectus supplement. This
Managements discussion and analysis of financial
condition and results of operations of Phelps Dodge should
be read in conjunction with the financial statements and related
notes of Phelps Dodge, which are incorporated by reference in
this prospectus supplement. For further information about the
combined company, see Prospectus supplement
summary Our business.
Phelps Dodge is one of the worlds leading producers of
copper and molybdenum, and is the worlds largest producer
of molybdenum-based chemicals and continuous-cast copper rod.
Its business consists of two divisions, Phelps Dodge Mining
Company (PDMC) and Phelps Dodge Industries (PDI). PDMC is Phelps
Dodges international business division comprising
vertically integrated copper operations from mining through rod
production, molybdenum operations from mining through conversion
to chemical and metallurgical products, marketing and sales, and
worldwide mineral exploration, technology and project
development programs. Its copper mines include Morenci, Bagdad,
Sierrita, Miami, Chino, Cobre, Tyrone and Tohono in the United
States and Candelaria, Cerro Verde, El Abra and Ojos del Salado
in South America. Phelps Dodge is also developing a copper mine
in Safford, Arizona, and a copper/cobalt mine in the Katanga
province in the Democratic Republic of Congo (DRC). The Primary
Molybdenum segment includes Phelps Dodges Henderson and
Climax molybdenum mines in the United States.
PDI, the international manufacturing division of Phelps Dodge,
consists of its Wire and Cable segment, which produces
engineered products principally for the global energy sector.
Its operations are characterized by products with
internationally competitive costs and quality, and specialized
engineering capabilities. Its factories, which are located in
nine countries, manufacture energy cables for international
markets.
On November 15, 2005, Phelps Dodge entered into an
agreement to sell Columbian Chemicals Company (Columbian
Chemicals or Columbian). The transaction was completed on
March 16, 2006. As a result of the transaction, the
operating results of Columbian have been reported separately
from continuing operations and shown as discontinued operations
in Phelps Dodges consolidated statement of income for all
periods presented.
In addition, on November 15, 2005, Phelps Dodge entered
into an agreement to sell substantially all of its North
American magnet wire assets, previously reported as part of the
Wire and Cable segment, to Rea Magnet Wire Company, Inc. (Rea).
The transaction was completed on February 10, 2006. On
March 4, 2006, Phelps Dodge entered into an agreement to
sell High Performance Conductors of SC & GA, Inc.
(HPC), previously reported as part of the Wire and Cable
segment, to International Wire Group, Inc. (IWG). The
transaction was completed on March 31, 2006. Neither
transaction met the criteria for classification as discontinued
operations as Phelps Dodge is continuing to supply Rea with
copper rod and IWG with copper rod and certain copper alloys.
Markets. Copper, an internationally traded
commodity, is used in residential and commercial construction,
electrical and electronics equipment, transportation, industrial
machinery and consumer durable goods. The copper market is
volatile and cyclical. During the past 15 years, the New
York Commodity Exchange (COMEX) prices have ranged from a high
of $4.076 per
S-108
pound to a low of 60.4 cents per pound. Any material change in
the price Phelps Dodge receives for copper has a significant
effect on its results.
After a protracted downturn in demand and correspondingly lower
prices that began in the early part of 2000, the market dynamics
for copper began improving at the end of 2003 and have continued
through 2006.
In 2003, China overtook the United States as the largest
consumer of refined copper in the world and retained this
position during 2006. Phelps Dodge estimates global refined
copper production grew approximately 5 percent during 2006,
and, as was the case in 2005, output was constrained by numerous
production disruptions at mines and smelters around the world,
including strikes, equipment failures and various other
disruptions. During 2006, Phelps Dodge estimates copper
consumption increased approximately 4 percent. As a result,
for year-end 2006 the copper market was generally in balance.
While exchange inventories increased approximately 86,000 metric
tons, off-exchange stocks, particularly in China, are believed
to have decreased. Accordingly, overall copper inventories
continued to remain tight throughout 2006.
Favorable market fundamentals, combined with large, speculative
positions, resulted in COMEX prices averaging $3.089 per pound
in 2006, $1.407 above the average for 2005. While Phelps Dodge
expects the market to return to a modest surplus in 2007,
continued worldwide consumption growth and low inventory levels
are expected to continue to support copper prices in 2007.
Molybdenum is characterized by volatile and cyclical prices,
even more so than copper. During the past 15 years,
Metals Week Dealer Oxide prices have ranged from a high
of $40.00 per pound to a low of $1.82 per pound. In 2006, the
Metals Week Dealer Oxide mean price decreased
22 percent from the 2005 mean price of $31.73 per pound to
$24.75 per pound. Although price levels were lower than those
experienced in 2005, 2006 molybdenum prices remained at
historically high levels.
During 2006, global molybdenum production was about the same as
in 2005, with increases in primary mine production offset by
decreases in by-product mine production. Supplemented by
inventory produced in 2005, Phelps Dodge estimates consumption
increased approximately 5 to 6 percent in 2006 due to
growth in the metallurgical segment (i.e., steel industry) and
in chemical applications. Although difficult to estimate, Phelps
Dodge believes production and consumption increased in China
during 2006. In 2007, supply is expected to increase as several
by-product mines reach full molybdenum production capacity and
Chinas production continues to increase. The stainless
steel, specialty steel and specialty chemical sectors are
expected to continue to grow, led by capital spending increases
and increasing demand in China.
Wire and cable products serve a variety of markets, including
energy, construction, consumer and industrial products,
transportation and natural resources. Products include low-,
medium- and high-voltage copper cables, housing wire, aluminum
power cables and control and instrumentation cables. These
products advance technology and support infrastructure
development in growing regions of the world.
During 2006, Phelps Dodges Wire and Cable segment
experienced an increase in sales and profitability resulting
from higher metal prices and increased demand in international
markets.
For 2007, Wire and Cable expects increased sales volumes, with
moderate increases in profitability as Asian, African and Latin
American economies continue to grow.
Energy costs. Energy, including electricity, diesel
fuel and natural gas, represents a significant portion of
production costs at Phelps Dodges operations. In 2006,
energy consumed in its mines
S-109
and smelter was 20.2 cents per pound of copper production cost,
compared with 19.5 cents in 2005 and 14.6 cents in 2004.
To moderate or offset the impact of increasing energy costs,
Phelps Dodge uses a combination of multi-year energy contracts
put in place at various points in the price cycle, as well as
self-generation and diesel fuel and natural gas hedging.
Additionally, Phelps Dodge enters into price protection programs
for its diesel fuel and natural gas purchases to protect against
significant short-term upward movements in energy prices while
maintaining the flexibility to participate in any favorable
price movements. However, as mentioned above, increasing energy
costs have affected its profitability over the last three years.
In 2007, Phelps Dodge may continue to experience higher energy
costs if prices remain at the levels experienced in 2006.
Phelps Dodge continues to explore alternatives to moderate or
offset the impact of increasing energy costs. In late 2004,
Phelps Dodge purchased a one-third interest in the partially
constructed Luna Energy Facility (Luna) located near Deming, New
Mexico. In April 2006, Luna became operational. Approximately
190 megawatts, or one-third of the plants electricity, is
available to satisfy the electricity demands of PDMCs New
Mexico and Arizona operations. Electricity in excess of
PDMCs demand is sold on the wholesale market. Phelps
Dodges interest in this efficient, low-cost plant is
expected to continue to stabilize its southwest U.S.
operations energy costs and increase the reliability of
its energy supply.
Cost structure. Phelps Dodge continues to experience
increases in its worldwide copper production costs. One factor
affecting this increase in average cost of copper production is
its decision, in response to strong demand for copper, to return
to production certain higher-cost properties. Phelps
Dodges costs are also affected by the prices of
commodities and equipment it consumes or uses in its operations.
In addition, its cost structure for copper production is
generally higher than that of some major producers, whose
principal mines are located outside the United States. This is
due to lower ore grades, higher labor costs (including pension
and health-care costs) and, in some cases, stricter regulatory
requirements. Phelps Dodges competitive cost position
receives much attention from its senior management and it
continues to drive cost improvements through common site
processes and sharing best practices, as well as developing
improvements in technologies.
Environmental and mine closure regulatory
compliance. Phelps Dodges global operations are
subject to various stringent federal, state and local laws and
regulations related to improving or maintaining environmental
quality. Environmental laws often require parties to pay for
remedial action or to pay damages regardless of fault and may
also often impose liability with respect to divested or
terminated operations, even if the operations were terminated or
divested many years ago. The amended federal Bureau of Land
Management (BLM) regulations governing
mined-land
reclamation for mining on federal lands will likely increase its
regulatory obligations and compliance costs over time with
respect to mine closure reclamation. Phelps Dodge is also
subject to state and international laws and regulations that
establish requirements for
mined-land
reclamation and financial assurance. During 2006 and 2005,
Phelps Dodge accelerated certain reclamation and remediation
activities on a voluntary basis. In December 2005, it
established a trust dedicated to funding its global reclamation
and remediation activities and made an initial cash contribution
of $100 million. In March 2006, Phelps Dodge made an
additional cash contribution of $300 million to the trust.
It also has trust assets that are legally restricted to fund a
portion of its asset retirement obligations for Chino, Tyrone
and Cobre as required for New Mexico financial assurance. At
December 31, 2006 and 2005, the fair value of these trust
assets was approximately $514 million and
$191 million, respectively, with approximately
$97 million and $91 million, respectively, legally
restricted.
S-110
Ore reserves. Phelps Dodge uses several strategies
to replenish and grow its copper and molybdenum ore reserves.
Its first consideration is to invest in mining and exploration
properties near its existing operations. These additions allow
Phelps Dodge to develop adjacent properties with relatively
small, incremental investments in operations. On
September 16, 2005, BLM completed a land exchange with
Phelps Dodge for property in Safford, Arizona. On
February 1, 2006, Phelps Dodges board of directors
conditionally approved development of a new copper mine on the
property, and in early July 2006, Phelps Dodge received an air
quality permit from the Air Quality Division of the Arizona
Department of Environmental Quality (ADEQ) needed to initiate
formal construction. Various resources from Phelps Dodges
nearby operations and additional local resources will be used to
develop the facility. See PDMC other
matters Safford.
Additionally, as a result of a feasibility study completed at
its El Abra mine in 2006, Phelps Dodge added 417 million
tons of crushed-leach sulfide ore reserves and 298 million
tons of
run-of-mine
(ROM) ore reserves to remaining oxide ore reserves. The existing
three-stage crushing system, overland conveyors and solution
extraction/electrowinning (SX/EW) facilities at El Abra will be
utilized to process the additional ore reserves, thereby
minimizing capital spending requirements.
Technology innovations not only improve productivity, but also
may increase Phelps Dodges ore reserves. Developing and
applying new technologies, such as Phelps Dodges success
with SX/EW beginning in the early 1980s, creates the ability to
process ore types it previously considered uneconomic. During
2005, Phelps Dodge successfully tested proprietary technology
that more cost-effectively processes copper sulfide
concentrates, which it is planning to use at its expanded
Morenci facility. Other technologies are currently being
developed and tested for additional ore types.
Phelps Dodges exploration strategy focuses on identifying
new mining opportunities in Latin America, Europe, Asia,
Australia, central Africa and other regions. In several cases,
Phelps Dodge pursues these opportunities with joint-venture
partners. By working with others, Phelps Dodge maximizes the
potential benefits of its exploration expenditures and spread
costs and risks among several parties.
Acquisitions also may contribute to increased ore reserves. If
acquisition opportunities present themselves, Phelps Dodge
considers them, but it pursues them only if they pass rigorous
screenings for adding economic value to Phelps Dodge. On
December 6, 2006, the Phelps Dodge board of directors
conditionally approved development of the Tenke Fungurume
copper/cobalt mining project, which includes the development of
the mine as well as copper and cobalt processing facilities.
Phelps Dodge and Tenke Mining Corp., its Canadian partner, will
provide 70 percent and 30 percent, respectively, of
the funding for this project. See PDMC other
matters Tenke Fungurume.
Critical
accounting policies and estimates
Phelps Dodges discussion and analysis of its financial
condition and results of operations are based upon its
consolidated financial statements, which have been prepared in
accordance with generally accepted accounting principles in the
United States (GAAP). The preparation of these financial
statements requires its management to make estimates and
assumptions that affect the reported amounts of assets and
liabilities and the related disclosure of contingent assets and
liabilities at the date of the financial statements and the
reported amounts of revenues and expenses during the reporting
period. The more significant areas requiring the use of
management estimates and assumptions relate to mineral reserves
that are the basis for future cash
S-111
flow estimates and
units-of-production
depreciation and amortization calculations; environmental and
asset retirement obligations; estimates of recoverable copper
and molybdenum in ore reserves and in mill and leach stockpiles;
asset impairments (including estimates of future cash flows);
pension, postemployment, postretirement and other employee
benefit liabilities; bad debt reserves, realization of deferred
tax assets and release of valuation allowances; reserves for
contingencies and litigation; and fair value of financial
instruments. Phelps Dodge bases its estimates on Phelps
Dodges historical experience, its expectations of the
future and on various other assumptions believed to be
reasonable under the circumstances. Actual results may differ
from these estimates under different assumptions or conditions.
Phelps Dodge believes the following significant assumptions and
estimates affect its more critical practices and accounting
policies used in the preparation of its consolidated financial
statements.
Ore reserves. Phelps Dodge, at least annually,
estimates its ore reserves at active properties and properties
on
care-and-maintenance
status. There are a number of uncertainties inherent in
estimating quantities of ore reserves, including many factors
beyond the control of Phelps Dodge. Ore reserve estimates are
based upon engineering evaluations of assay values derived from
samplings of drill holes and other openings. Additionally,
declines in the market price of a particular metal may render
certain ore reserves containing relatively lower grades of
mineralization uneconomic to mine. Further, availability of
operating and environmental permits, changes in operating and
capital costs, and other factors could materially and adversely
affect its ore reserve estimates. Phelps Dodge uses its ore
reserve estimates in determining the unit basis for
units-of-production
depreciation and amortization rates, as well as in evaluating
mine asset impairments. Changes in ore reserve estimates could
significantly affect these items. For example, a 10 percent
increase in ore reserves at each mine would decrease total
depreciation expense by approximately $24 million in 2007;
a 10 percent decrease would increase total depreciation
expense by approximately $30 million in 2007.
Phelps Dodges reported ore reserves are economical to mine
at the most recent three-year historical average COMEX copper
price of $2.020 per pound and the most recent three-year
historical average molybdenum price of $24.30 per pound
(Metals Week Dealer Oxide mean price).
Asset impairments. Phelps Dodge evaluates its
long-term assets (to be held and used) for impairment when
events or changes in economic circumstances indicate the
carrying amount of such assets may not be recoverable. Goodwill,
investments and long-term receivables and its identifiable
intangible assets are evaluated at least annually for
impairment. PDMCs evaluations are based on business plans
developed using a time horizon reflective of the historical,
moving average for the full price cycle. Phelps Dodge currently
uses a long-term average COMEX price of $1.05 per pound of
copper and an average molybdenum price of $5.00 per pound
(Metals Week Dealer Oxide mean price), along with
near-term price forecasts reflective of the current price
environment, for our impairment tests. PDIs business plans
are based on remaining asset lives of asset groups, and its
economic projections are based on market supply and demand
forecasts. Phelps Dodge uses an estimate of future pre-tax,
undiscounted net cash flows of the related asset or asset
grouping over the remaining life to measure whether the assets
are recoverable and measure any impairment by reference to fair
value. Fair value is based on observable market prices; in the
absence of observable market prices, fair value is generally
estimated using Phelps Dodges expectation of after-tax,
discounted net cash flows.
S-112
The per pound COMEX copper price during the past
10-year,
15-year and
20-year
periods averaged $1.166, $1.135 and $1.122, respectively. The
molybdenum per pound Metals Week Dealer Oxide mean price
over the same periods averaged $9.73, $7.88 and $6.66,
respectively. Should estimates of future copper and molybdenum
prices decrease, impairments may result.
Recoverable copper. Phelps Dodge capitalizes
applicable costs for copper contained in mill and leach
stockpiles that are expected to be processed in the future based
on proven processing technologies. The mill and leach stockpiles
are evaluated periodically to ensure that they are stated at the
lower of cost or market. Because the determination of copper
contained in mill and leach stockpiles by physical count is
impractical, Phelps Dodge employs reasonable estimation methods.
The quantity of material delivered to mill stockpiles is based
on surveyed volumes of mined material and daily production
records. Sampling and assaying of blasthole cuttings determine
the estimated copper grade contained in the material delivered
to the mill stockpiles. Expected copper recovery rates are
determined by metallurgical testing. The recoverable copper in
mill stockpiles can be extracted into copper concentrate almost
immediately upon processing. Estimates of copper contained in
mill stockpiles are adjusted as material is added or removed and
fed to the mill. At December 31, 2006, the estimated amount
of recoverable copper contained in mill stockpiles was
0.4 million tons on a consolidated basis (0.3 million
tons on a pro rata basis) with a carrying value of
$111.2 million. At December 31, 2005, the estimated
amount of recoverable copper contained in mill stockpiles was
0.4 million tons on a consolidated basis (0.3 million
tons on a pro rata basis) with a carrying value of
$54.9 million.
The quantity of material in leach stockpiles is based on
surveyed volumes of mined material and daily production records.
Sampling and assaying of blasthole cuttings determine the
estimated copper grade contained in material delivered to the
leach stockpiles. Expected copper recovery rates are determined
using small-scale laboratory tests, small- to large-scale column
testing (which simulates the production-scale process),
historical trends and other factors, including mineralogy of the
ore and rock type. Estimated amounts of copper contained in the
leach stockpiles are reduced as stockpiles are leached, the
leach solution is fed to the electrowinning process, and copper
cathodes are produced. Ultimate recovery of copper contained in
leach stockpiles can vary significantly depending on several
variables, including type of processing, mineralogy and particle
size of the rock. Although as much as 70 percent of the
copper ultimately recoverable may be extracted during the first
year of processing, recovery of the remaining copper may take
many years. At December 31, 2006, the estimated amount of
recoverable copper contained in leach stockpiles was
1.3 million tons on a consolidated basis (1.2 million
tons on a pro rata basis) with a carrying value of
$161.4 million. At December 31, 2005, the estimated
amount of recoverable copper contained in leach stockpiles was
1.3 million tons on a consolidated basis (1.2 million
tons on a pro rata basis) with a carrying value of
$115.0 million.
Deferred taxes. In preparing its consolidated
financial statements, Phelps Dodge recognizes income taxes in
each of the jurisdictions in which it operates. For each
jurisdiction, Phelps Dodge estimates the actual amount of taxes
currently payable or receivable as well as deferred tax assets
and liabilities attributable to temporary differences between
the financial statement carrying amounts of existing assets and
liabilities and their respective tax bases. Deferred income tax
assets and liabilities are measured using enacted tax rates
expected to apply to taxable income in the years in which these
temporary differences are expected to be recovered or settled.
The effect on deferred tax assets and liabilities of a change in
tax rates and laws is recognized in income in the period in
which such changes are enacted.
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With the exception of amounts provided for undistributed
earnings of Candelaria, Ojos del Salado and El Abra, deferred
income taxes have not been provided on its share (approximately
$501 million) of undistributed earnings of foreign
manufacturing and mining subsidiaries over which Phelps Dodge
has sufficient influence to control the distribution of such
earnings and have determined that such earnings have been
reinvested indefinitely. These earnings could become subject to
additional tax if remitted as dividends, if foreign earnings
were loaned to any of its U.S. entities, or if Phelps Dodge
sells its stock in the subsidiaries. It is estimated that
repatriation of these earnings would generate additional foreign
tax withholdings and U.S. taxes of approximately
$33 million and $5 million, respectively.
A valuation allowance is provided for those deferred tax assets
for which it is more likely than not that the related benefits
will not be realized. In determining the amount of the valuation
allowance, Phelps Dodge considers estimated future taxable
income as well as feasible tax planning strategies in each
jurisdiction. If Phelps Dodge determines that it will not
realize all or a portion of its deferred tax assets, it will
increase its valuation allowance with a charge to income tax
expense. Conversely, if Phelps Dodge determines that it will
ultimately be able to realize all or a portion of the related
benefits for which a valuation allowance has been provided, all
or a portion of the related valuation allowance will be reduced
with a credit to income tax expense.
At December 31, 2006, Phelps Dodges valuation
allowances totaled $46.1 million and covered a portion of
its U.S. state net operating loss carryforwards and a portion of
its Peruvian net operating loss carryforwards. At
December 31, 2005, its valuation allowances totaled
$363.5 million and covered a portion of its U.S. minimum
tax credits, a portion of its stock basis differences, a portion
of its U.S. state net operating loss carryforwards, all of its
Peruvian net operating loss carryforwards and all of its U.S.
capital loss carryforwards.
During 2006, Phelps Dodges valuation allowances decreased
by $317.4 million primarily due to increased profits
associated with higher copper prices. This decrease comprised
valuation allowances attributable to U.S. minimum tax credits
($284.1 million), U.S. capital loss carryforwards
($23.6 million), U.S. state net operating loss
carryforwards ($6.5 million) and Peruvian net operating
loss carryforwards ($3.2 million). Of the total amount
released, $127.7 million is expected to be realized after
2006, including $125.1 million for U.S. minimum tax
credits, $2.4 million for U.S. state net operating losses
and $0.2 million for foreign net operating losses.
Pension plans. Phelps Dodge has trusteed,
non-contributory pension plans covering substantially all its
U.S. employees and some employees of international subsidiaries.
The applicable plan design determines the manner in which
benefits are calculated for any particular group of employees.
During 2006, Phelps Dodge amended the Phelps Dodge Retirement
Plan (the Retirement Plan) covering non-bargained employees so
that employees hired after December 31, 2006, are not
eligible to participate in the Retirement Plan. In addition, any
employee rehired after December 31, 2006, will not be
eligible to accrue any additional benefits under the Retirement
Plan. Individuals who are not eligible to participate in the
Retirement Plan may be eligible to participate in the Phelps
Dodge Service Based Defined Contribution Plan, which was adopted
effective January 1, 2007. See Critical
accounting policies and estimatesPostretirement and other
employee benefits other than pensions.
Among the assumptions used to estimate the benefit obligation is
a discount rate used to calculate the present value of expected
future benefit payments for service to date. The discount rate
assumption is designed to reflect yields on high-quality,
fixed-income investments for a given duration. For its U.S.
plans, Phelps Dodge utilized a nationally recognized,
third-party
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actuary to assist in the determination of the discount rate
based on expected future benefit payments for service to date
together with the Citibank Pension Discount Curve. This approach
generated a discount rate for its U.S. pension plans of
approximately 5.59 percent at year-end 2006,
5.63 percent at year-end 2005 and 5.75 percent at
year-end 2004. Changes in this assumption are reflected in
Phelps Dodges benefit obligation and, therefore, in the
liabilities and income or expense it records. Changes in the
discount rate affect several components of pension
expense/income, one of which is the amount of the cumulative
gain or loss that will be recognized. Because gains or losses
are only recognized in earnings when they fall outside of a
calculated corridor, the effect of changes in the discount rate
on pension expense may not be linear. Each of the first four
25-basis-point increases in its assumed discount rate assumption
as of the beginning of 2007 would decrease Phelps Dodges
pension expense by approximately $5 million per year during
the next three years. Each of the first four 25-basis-point
decreases in its assumed discount rate assumption as of the
beginning of 2007 would increase Phelps Dodges pension
expense by approximately $4 million per year during the
next three years. The change would not affect the minimum
required contribution.
Phelps Dodges pension plans were valued between
December 1, 2004, and January 1, 2005, and between
December 1, 2005, and January 1, 2006. Obligations
were projected and assets were valued as of the end of 2005 and
2006. The majority of plan assets are invested in a diversified
portfolio of stocks, bonds, and cash or cash equivalents. A
small portion of plan assets is invested in pooled real estate
and other private investment funds.
In September 2006, the Financial Accounting Standards Board
(FASB) issued Statement of Financial Accounting Standards (SFAS)
No. 158, Employers Accounting for Defined
Benefit Pension and Other Postretirement Plansan amendment
of FASB Statements No. 87, 88, 106, and 132(R), which
will require measurement of Phelps Dodges plans assets and
obligations as of the balance sheet date for fiscal years ending
after December 15, 2008. See Other
mattersNew accounting pronouncements.
The Phelps Dodge Corporation Defined Benefit Master Trust
(Master Trust), which holds plan assets for the Retirement Plan
and U.S. pension plans for bargained employees, constituted
approximately 99 percent of total plan assets as of
year-end 2006. These plans accounted for approximately
95 percent of benefit obligations. The investment portfolio
for this trust as of year-end 2006 had an asset mix that
included 57 percent equities (34 percent U.S.
equities, 14 percent international equities and
9 percent emerging market equities), 33 percent fixed
income (17 percent U.S. fixed income, 5 percent
international fixed income, 5 percent U.S. high yield,
3 percent emerging market fixed income and 3 percent
treasury inflation-protected securities), 7 percent real estate
and real estate investment trusts, and 3 percent other.
Phelps Dodges policy for determining asset-mix targets for
the Master Trust includes the periodic development of
asset/liability studies by a nationally recognized, third-party
investment consultant (to determine its expected long-term rate
of return and expected risk for various investment portfolios).
Phelps Dodges management considers these studies in the
formal establishment of asset-mix targets that are reviewed by
Phelps Dodges trust investment committee and the finance
committee of the board of directors.
Phelps Dodges expected long-term rate of return on plan
assets is evaluated at least annually, taking into consideration
its asset allocation, historical returns on the types of assets
held in the Master Trust and the current economic environment.
For its U.S. plans, Phelps Dodge utilizes a nationally
recognized, third-party financial consultant to assist in the
determination of the expected long-term rate of return on plan
assets, which is based on expected future
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performance of its plan asset mix and active plan asset
management. Based on these factors, Phelps Dodge expects its
pension assets will earn an average of 8.5 percent per
annum over the 20 years beginning December 1, 2006,
with a standard deviation of 10.6 percent. The 8.5 percent
estimation was based on a passive return on a compound basis of
8.0 percent and a premium for active management of
0.5 percent reflecting the target asset allocation and
current investment array. On an arithmetic average basis, the
passive return would have been 8.6 percent with a premium
for active management of 0.5 percent. Phelps Dodges
average rate of return and standard deviation estimates remain
unchanged from December 1, 2005.
For estimation purposes, Phelps Dodge assumes its long-term
asset mix generally will be consistent with the current mix.
Changes in its asset mix could impact the amount of recorded
pension income or expense, the funded status of the plans and
the need for future cash contributions. A
lower-than-expected
return on assets also would decrease plan assets and increase
the amount of recorded pension expense (or decrease recorded
pension income) in future years. When calculating the expected
return on plan assets, Phelps Dodge uses a market-related value
of assets that spreads asset gains and losses over five years.
As a result, changes in the fair value of assets prior to
year-end 2006 will be reflected in results of operations by
December 31, 2011. A 25-basis-point increase/decrease in
its expected long-term rate of return assumption as of the
beginning of 2006 would decrease/increase Phelps Dodges
pension expense by approximately $3 million per year during
the next three years. Due to
better-than-expected
returns for the past three years, combined with the Phelps
Dodges cash contributions of $250 million made during
2005 to certain U.S. pension plans, the entire benefit
obligation for the Retirement Plan and U.S. pension plans for
bargained employees was funded at year-end 2006, with no minimum
cash contribution due for these plans in 2007. Phelps Dodge does
not anticipate any further appreciable funding requirements for
these plans through 2008. It continues to analyze funding
strategies and monitor pension reform under various economic
scenarios to effectively manage future contribution requirements.
Postretirement and other employee benefits other than
pensions. Phelps Dodge has postretirement medical and
life insurance benefit plans covering certain of its U.S.
employees and, in some cases, employees of international
subsidiaries. During 2005, Phelps Dodge eliminated
postretirement life insurance coverage, unless otherwise
provided pursuant to the terms of a collective bargaining
agreement, for all active employees who separate from service
and retire on or after January 1, 2006. During 2005, Phelps
Dodge also eliminated postretirement medical coverage, unless
otherwise provided pursuant to the terms of a collective
bargaining agreement, for employees hired or rehired on or after
February 1, 2005. Postretirement benefits vary among plans,
and many plans require contributions from retirees. Phelps Dodge
accounts for these benefits on an accrual basis.
In December 2005, Phelps Dodge established and funded two trusts
intended to constitute Voluntary Employees Beneficiary
Association (VEBA) trusts under Section 501(c)(9) of the
Internal Revenue Code. One trust is dedicated to funding
postretirement medical obligations and the other to funding
postretirement life insurance obligations for eligible U.S.
retirees. The trusts help provide assurance to participants in
these plans that Phelps Dodge will continue to have funds
available to meet its obligations under the covered retiree
medical and life insurance programs. The trusts, however, will
not reduce retiree contribution obligations that help fund these
benefits and will not guarantee that retiree contribution
obligations will not increase in the future. In December 2005,
Phelps Dodge contributed a total of $200 million to these
trusts, consisting of $175 million for postretirement
medical obligations and $25 million for postretirement life
insurance obligations. There were no contributions made to these
trusts in 2006. At
S-116
the end of the 2006 second quarter, each VEBA trust commenced
making payments in support of the benefit obligations funded by
the respective trust.
Phelps Dodges funding policy provides that contributions
to the VEBA trusts shall be at least sufficient to pay plan
benefits as they come due. Additional contributions may be made
from time to time. For participants not eligible to receive
amounts from the VEBA trusts, Phelps Dodges funding policy
provides that contributions shall be at least equal to its cash
basis obligation.
During 2006, Phelps Dodge adopted the Phelps Dodge Service Based
Defined Contribution Plan, a company-funded defined contribution
plan, for employees hired on or after January 1, 2007. This
plan is effective January 1, 2007, and eligible employees
vest after three years of service. Phelps Dodges
contribution for each eligible employee is based on each
employees annual salary and years of service.
Assumed medical-care cost trend rates have a significant effect
on the amounts reported for the postretirement medical benefits.
The medical care cost trend rates for major medical and
basic-only plans over the next year are assumed to be
approximately 10 percent and approximately 8 percent,
respectively. The rate to which the cost trend rate is assumed
to decline (i.e., the ultimate trend rate) is
5 percent by 2013. A 1 percentage-point increase in
the assumed health-care cost trend rate would increase net
periodic benefit cost by approximately $2 million and
increase Phelps Dodges postretirement benefit obligation
by approximately $10 million; a 1 percentage-point decrease
in the assumed health-care cost trend rate would decrease net
periodic benefit cost by approximately $1 million and
decrease Phelps Dodges postretirement benefit obligation
by approximately $9 million.
The long-term expected rate of return on plan assets for Phelps
Dodges postretirement medical and life insurance benefit
plans and the discount rate were determined on the same basis as
its pension plan. Based on its asset allocation, historical
returns on the types of assets held in the trust, and the
current economic environment, Phelps Dodge expects its
postretirement medical and life insurance benefit assets will
earn an average of 3.7 and 4.5 percent per annum, respectively,
over the long term beginning January 1, 2007.
The Citibank Pension Discount Curve together with projected
future cash flow from the postretirement medical and life
insurance benefit plans resulted in discount rates for retiree
medical and retiree life of 5.67 percent and 5.71 percent,
respectively, at year-end 2006. The discount rates for retiree
medical and retiree life were 5.37 percent and
5.41 percent, respectively, at year-end 2005 and 5.75 and
6.00 percent, respectively, at year-end 2004. Changes in
this assumption are reflected in Phelps Dodges benefit
obligation and, therefore, in the liabilities and income or
expense records. Changes in the discount rate affect several
components of periodic benefit expense/income, one of which is
the amount of the cumulative gain or loss that will be
recognized. Because gains or losses are only recognized when
they fall outside of a calculated corridor, the effect of
changes in the discount rate on postretirement expense may not
be linear. Each of the first four 25-basis-point increases in
Phelps Dodge assumed discount rate assumption as of the
beginning of 2007 would decrease Phelps Dodges periodic
benefit cost by less than $1 million per year during the
next three years. Each of the first four 25-basis-point
decreases in its assumed discount rate assumption as of the
beginning of 2007 would increase its periodic benefit cost by
less than $1 million per year during the next three years.
Environmental obligations. Phelps Dodge develops
natural resources and creates products that contribute to an
enhanced standard of living for people throughout the world. Its
mining,
S-117
exploration, production and historical operating activities are
subject to various stringent laws and regulations governing the
protection of the environment, which, from time to time, require
significant expenditures. These environmental expenditures for
closed facilities and closed portions of operating facilities
are expensed or capitalized depending upon their future economic
benefits. The general guidance provided by U.S. GAAP requires
that liabilities for contingencies be recorded when it is
probable that a liability has been incurred before the date of
the balance sheet and that the amount can be reasonably
estimated.
Significant management judgment and estimates are required to
comply with this guidance. Accordingly, each month Phelps
Dodges senior management reviews, with its environmental
remediation management, as well as with its financial and legal
management, changes in facts and circumstances associated with
its environmental obligations. Judgments and estimates are based
upon available facts, existing technology, and current laws and
regulations, and they take into consideration reasonably
possible outcomes. The estimates can change substantially as
additional information becomes available regarding the nature or
extent of site contamination, required remediation methods, and
other actions by or against governmental agencies or private
parties.
At December 31, 2006, environmental reserves totaled
$377.9 million for environmental liabilities attributed to
Comprehensive Environmental Response, Compensation, and
Liability Act (CERCLA) or analogous state programs and for
estimated future costs associated with environmental matters at
closed facilities and closed portions of certain facilities. The
cost range for reasonably possible outcomes for all reservable
remediation sites, where a liability was recognized, was
approximately $332 million to $631 million.
Phelps Dodge has a number of sites that are not the subject of
an environmental reserve because it is not probable that a
successful claim will be made against Phelps Dodge for those
sites, but for which there is a reasonably possible likelihood
of an environmental remediation liability. At December 31,
2006, the cost range for reasonably possible outcomes for all
such sites was approximately $3 million to
$18 million. The liabilities arising from potential
environmental obligations that have not been reserved at this
time may be material to the operating results of any single
quarter or year in the future. Phelps Dodge management, however,
believes any liability arising from potential environmental
obligations is not likely to have a material adverse effect on
Phelps Dodges liquidity or financial position as such
obligations could be satisfied over a number of years.
Reclamation/asset retirement
obligations. Reclamation is an ongoing activity that
occurs throughout the life of a mine. In accordance with
SFAS No. 143, Accounting for Asset Retirement
Obligations, Phelps Dodge recognizes asset retirement
obligations (AROs) as liabilities when incurred, with initial
measurement at fair value. With the adoption of FASB
Interpretation No. 47, Accounting for Conditional
Asset Retirement Obligationsan interpretation of FASB
Statement No. 143 (FIN 47) in the 2005
fourth quarter, Phelps Dodge recognizes conditional AROs as
liabilities when sufficient information exists to reasonably
estimate the fair value. These liabilities are accreted to full
value over time through charges to income. In addition, asset
retirement costs (ARCs) are capitalized as part of the related
assets carrying value and are depreciated primarily on a
units-of-production
basis over the assets respective useful life. Reclamation
costs for future disturbances are recognized as an ARO and as a
related ARC in the period of the disturbance. Phelps
Dodges cost estimates are reflected on a third-party cost
basis and comply with Phelps Dodges legal obligation to
retire tangible, long-lived assets as defined by
SFAS No. 143. These cost estimates may differ from
financial assurance cost estimates due to a variety of factors,
including obtaining updated cost estimates for reclamation
activities,
S-118
the timing of reclamation activities, changes in the scope of
reclamation activities and the exclusion of certain costs not
accounted for under SFAS No. 143.
Generally, ARO activities are specified by regulations or in
permits issued by the relevant governing authority. Significant
management judgment and estimates are required in estimating the
extent and timing of expenditures based on
life-of-mine
planning. Accordingly, on a quarterly basis, Phelps Dodges
senior management reviews, with its environmental and
reclamation management as well as its financial and legal
management, changes in facts and circumstances associated with
its AROs. Judgments and estimates are based upon available
facts, existing technology and current laws and regulations, and
they take into consideration reasonably possible outcomes.
At December 31, 2006, Phelps Dodge estimated its share of
the total cost of AROs, including anticipated future
disturbances and cumulative payments, at approximately
$1.4 billion (unescalated, undiscounted and on a
third-party cost basis), leaving approximately $900 million
remaining to be accreted over time. These aggregate costs may
increase or decrease materially in the future as a result of
changes in regulations, engineering designs and technology,
permit modifications or updates, mine plans or other factors and
as actual reclamation spending occurs. For example, the fair
value cost estimate for its Chino Mines Company has increased
from an initial estimate (third-party cost basis) of
approximately $100 million in early 2001 to approximately
$395 million primarily resulting from negotiations with the
relevant governing authorities. ARO activities and expenditures
generally are made over an extended period of time commencing
near the end of the mine life; however, certain reclamation
activities could be accelerated if they are determined to be
economically beneficial.
Liabilities for contingencies and litigation are recorded when
it is probable that obligations have been incurred and the costs
reasonably can be estimated. Gains for contingencies and
litigation are recorded when realized.
Consolidated
financial results
Interests in Phelps Dodges majority-owned subsidiaries are
reported using the full-consolidation method. Phelps Dodge fully
consolidates the results of operations and the assets and
liabilities of these subsidiaries and reports the minority
interests in its Consolidated Financial Statements. All material
intercompany balances and transactions are eliminated. Other
investments in undivided interests and unincorporated mining
joint ventures that are limited to the extraction of minerals
are accounted for using the proportional-consolidation method.
This includes the Morenci mine, located in Arizona, in which
Phelps Dodge holds an 85 percent undivided interest.
On November 15, 2005, Phelps Dodge entered into an
agreement to sell Columbian Chemicals. The transaction was
completed on March 16, 2006. As a result of the
transaction, the operating results of Columbian have been
reported separately from continuing operations and shown as
discontinued operations in the Consolidated Statement of Income
for all periods presented. Note that the results of discontinued
operations are not necessarily indicative of the results of
Columbian on a stand-alone basis. Except as otherwise indicated,
all discussions and presentations of financial results are based
on results from continuing operations.
All per share amounts for 2005 and 2004 have been adjusted to
reflect the March 10, 2006,
two-for-one
stock split.
All references to earnings or losses per common share are based
on diluted earnings or losses per common share.
S-119
For comparative purposes, certain amounts for 2005 and 2004 have
been reclassified to conform to current-year presentation.
Consolidated financial results for the years 2006, 2005 and 2004
were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Dollars
in millions, except per share data)
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
|
Sales and other operating revenues
|
|
$
|
11,910.4
|
|
|
|
8,287.1
|
|
|
|
6,415.2
|
|
Operating income
|
|
|
4,226.9
|
|
|
|
1,764.9
|
|
|
|
1,474.9
|
|
Minority interests in consolidated
subsidiaries
|
|
|
(792.4
|
)
|
|
|
(190.4
|
)
|
|
|
(201.1
|
)
|
Income from continuing operations
before cumulative effect of accounting change
|
|
|
3,035.9
|
|
|
|
1,583.9
|
|
|
|
1,023.6
|
|
Income (loss) from discontinued
operations
|
|
|
(18.1
|
)
|
|
|
(17.4
|
)
|
|
|
22.7
|
|
Cumulative effect of accounting
change
|
|
|
|
|
|
|
(10.1
|
)
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
$
|
3,017.8
|
|
|
|
1,556.4
|
|
|
|
1,046.3
|
|
|
|
|
|
|
|
Basic earnings per common
share(a):
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from continuing operations
before cumulative effect of accounting change
|
|
$
|
15.00
|
|
|
|
8.06
|
|
|
|
5.41
|
|
Income (loss) from discontinued
operations
|
|
|
(0.09
|
)
|
|
|
(0.09
|
)
|
|
|
0.12
|
|
Cumulative effect of accounting
change
|
|
|
|
|
|
|
(0.05
|
)
|
|
|
|
|
|
|
|
|
|
|
Basic earnings per common share
|
|
$
|
14.91
|
|
|
|
7.92
|
|
|
|
5.53
|
|
|
|
|
|
|
|
Diluted earnings per common
share(a):
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from continuing operations
before cumulative effect of accounting change
|
|
$
|
14.92
|
|
|
|
7.82
|
|
|
|
5.18
|
|
Income (loss) from discontinued
operations
|
|
|
(0.09
|
)
|
|
|
(0.08
|
)
|
|
|
0.11
|
|
Cumulative effect of accounting
change
|
|
|
|
|
|
|
(0.05
|
)
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings per common share
|
|
$
|
14.83
|
|
|
|
7.69
|
|
|
|
5.29
|
|
|
|
|
|
|
(a)
|
|
Earnings per common share for 2005
and 2004 have been adjusted to reflect the March 10, 2006
two-for-one
stock split.
|
In 2006, consolidated net income was $3.0 billion, or
$14.83 per common share, including an after-tax charge of
$766.8 million, or $3.77 per common share, for
mark-to-market
accounting adjustments on our 2006 and 2007 copper collars and
copper put options. Also included in consolidated net income for
2006 were (i) special, net gains from continuing operations
of $375.1 million, or $1.84 per common share, after taxes
and (ii) a loss from discontinued operations of
$18.1 million, or 9 cents per common share, which included
special, net charges of $30.9 million, or 15 cents per
common share, after taxes.
In 2005, consolidated net income was $1.6 billion, or $7.69
per common share, including an after-tax charge of
$312.0 million, or $1.54 per common share, for
mark-to-market
accounting adjustments on Phelps Dodges 2005, 2006 and
2007 copper collars and copper put options. Also included in
consolidated net income for 2005 were (i) special, net
charges from continuing operations of $1.4 million, or 1
cent per common share, after taxes, (ii) a loss from
discontinued operations of $17.4 million, or 8 cents per
common share, which included special, net charges of
$42.6 million, or 21 cents per common share, after taxes
and (iii) an after-tax charge of $10.1 million, or 5
cents per common share for a cumulative effect of accounting
change.
The $1,462.1 million increase in income from continuing
operations in 2006 compared with 2005 primarily was due to the
effects of (i) higher average copper prices (approximately
$3.4 billion), (ii) lower asset impairment charges
($421.6 million) mostly due to the absence of 2005 second
quarter charges recorded at PDMC, (iii) the 2006 net gain
recognized from the Inco termination fee ($435.1 million),
(iv) higher interest income (approximately
$116 million) and (v) higher earnings from primary
molybdenum mines (approximately $107 million). These were
partially
S-120
offset by (i) the negative impact of higher net copper
pricing adjustments for Phelps Dodges copper collars and
copper put options (approximately $598 million) and for
provisionally priced copper contracts at December 31, 2006
(approximately $83 million), (ii) a higher tax
provision ($433.2 million) primarily due to higher
earnings, net of the reversal of U.S. deferred tax asset
valuation allowances, (iii) the absence of the 2005 gain
recognized on the sale of Phelps Dodges Southern Peru
Copper Corporation (SPCC) investment ($438.4 million),
(iv) higher minority interests in consolidated subsidiaries
($602.0 million) mostly resulting from increased earnings
at Phelps Dodges South American mining operations and the
reduction of its ownership interests in Cerro Verde and Ojos del
Salado, (v) higher copper production costs (approximately
$426 million), (vi) lower by-product molybdenum
revenues (approximately $208 million) and (vii) the
absence of the 2005
change-in-interest
gains ($168.3 million) associated with Cerro Verde and Ojos
del Salado stock issuances.
In 2004, consolidated net income was $1.0 billion, or $5.29
per common share. Also, included in consolidated net income for
2004 was income from discontinued operations of
$22.7 million, or 11 cents per common share, which included
a special charge of $4.5 million, or 2 cents per common
share, after taxes.
The $550.2 million increase in income from continuing
operations in 2005 compared with 2004 primarily was due to the
effects of (i) higher average copper prices (approximately
$946 million) and other net pricing adjustments
(approximately $50 million) mostly for provisionally priced
copper contracts at December 31, 2005, (ii) higher
by-product molybdenum revenues (approximately $551 million)
due to higher prices, (iii) the gain recognized on the sale
of our SPCC investment ($438.4 million), (iv) higher
earnings from primary molybdenum mines (approximately
$222 million) and (v) the
change-in-interest
gains ($168.3 million) associated with Cerro Verde and Ojos
del Salado stock issuances. These were partially offset by
(i) higher copper production costs (approximately
$525 million), (ii) a higher tax provision
($445.7 million) primarily due to higher earnings, higher
foreign dividend taxes and tax on unremitted foreign earnings,
(iii) higher asset impairment charges ($430.8 million)
mostly recorded at PDMC in the 2005 second quarter,
(iv) the negative impact of net copper pricing adjustments
for Phelps Dodges copper collars and copper put options
(approximately $411 million) and (v) higher special,
net charges for environmental provisions ($54.4 million)
recognized for closed facilities and closed portions of
operating facilities.
Special items,
net of taxes (includes special items and provisions, net, in
operating income and other non-operating significant
items affecting comparability of results)
Throughout this Managements discussion and analysis of
financial condition and results of operations of Phelps Dodge,
there is disclosure and discussion of what Phelps Dodge
management believes to be special items. Special items include
those operating and non-operating items that Phelps Dodges
management believes should be separately disclosed to assist in
the understanding of the financial performance of Phelps Dodge
and the comparability of its results. Such special items and
provisions are primarily unpredictable and atypical of Phelps
Dodges operations in a given period. In certain instances,
certain transactions such as restructuring costs, asset
impairment charges, certain asset disposals, certain legal
matters, early debt extinguishment costs or certain tax items
are reflected as special items or other non-operating
significant items as they are not considered representative of
the normal course of business. Additionally, environmental
provisions and recoveries are included due to their nature and
the impact of these amounts on comparison between periods.
Phelps Dodge believes consistent identification, disclosure and
discussion of such items, both favorable and unfavorable,
provide
S-121
additional information to assess the quality of its performance
and its earnings or losses. In addition, Phelps Dodges
management measures the performance of its reportable segments
excluding special items. This supplemental information is not a
substitute for any U.S. GAAP measure and should be evaluated
within the context of our U.S. GAAP results. The tax impacts of
the special items were determined at the marginal effective tax
rate of the appropriate taxing jurisdictions, including
provision for a valuation allowance, if warranted. Any
supplemental information references to earnings, losses or
results excluding special items or before special items is a
non-GAAP measure that may not be comparable to similarly titled
measures reported by other companies.
Note:
Supplemental data
The following table summarizes consolidated net income, special
items, and the resultant net income excluding these special
items, net of taxes for the years 2006, 2005 and 2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Dollars
in millions)
|
|
2006
|
|
2005
|
|
|
2004
|
|
|
|
|
Net income
|
|
$
|
3,017.8
|
|
|
1,556.4
|
|
|
|
1,046.3
|
|
Special items, net of taxes
|
|
|
344.2
|
|
|
(54.1
|
)
|
|
|
(50.4
|
)
|
|
|
|
|
|
|
Net income excluding special items
(after taxes)
|
|
$
|
2,673.6
|
|
|
1,610.5
|
|
|
|
1,096.7
|
|
|
|
S-122
Note:
Supplemental data
The following table summarizes the special items for the year
ended December 31, 2006:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated
statement of income line item
|
|
|
|
|
|
|
|
$/Share
|
|
(Dollars in
millions, except per share data)
|
|
Pre-tax
|
|
|
After-tax
|
|
|
After-tax
|
|
|
|
|
Special items and provisions,
net (included in operating income):
|
|
|
|
|
|
|
|
|
|
|
|
|
PDMC (see Business Segment
disclosure)
|
|
$
|
(45.6
|
)
|
|
|
(34.6
|
)
|
|
|
(0.17
|
)
|
|
|
|
|
|
|
PDI (see Business Segment
disclosure)
|
|
|
(15.8
|
)
|
|
|
(16.6
|
)
|
|
|
(0.08
|
)
|
|
|
|
|
|
|
Corporate and other
|
|
|
|
|
|
|
|
|
|
|
|
|
Environmental provisions, net
|
|
|
(22.2
|
)
|
|
|
(16.9
|
)
|
|
|
(0.08
|
)
|
Environmental insurance recoveries,
net
|
|
|
0.4
|
|
|
|
0.3
|
|
|
|
|
|
Asset impairment charges
|
|
|
(2.8
|
)
|
|
|
(2.1
|
)
|
|
|
(0.01
|
)
|
Historical legal matters
|
|
|
(4.2
|
)
|
|
|
(3.2
|
)
|
|
|
(0.02
|
)
|
Lease termination settlement
|
|
|
(3.9
|
)
|
|
|
(3.0
|
)
|
|
|
(0.01
|
)
|
Sale of non-core real estate
|
|
|
0.5
|
|
|
|
0.4
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(32.2
|
)
|
|
|
(24.5
|
)
|
|
|
(0.12
|
)
|
|
|
|
|
|
|
Special items and provisions,
net (included in operating income)
|
|
|
(93.6
|
)
|
|
|
(75.7
|
)
|
|
|
(0.37
|
)
|
|
|
|
|
|
|
Other non-operating significant
items affecting comparability of results:
|
|
|
|
|
|
|
|
|
|
|
|
|
Inco termination fee
|
|
|
435.1
|
|
|
|
330.7
|
|
|
|
1.62
|
|
|
|
|
|
|
|
Provision for taxes on
income(a):
|
|
|
|
|
|
|
|
|
|
|
|
|
Tax on unremitted foreign earnings
|
|
|
|
|
|
|
(9.5
|
)
|
|
|
(0.05
|
)
|
Reversal of U.S. deferred tax asset
valuation allowance
|
|
|
|
|
|
|
127.5
|
|
|
|
0.63
|
|
Reversal of Minera PD Peru deferred
tax asset valuation allowance
|
|
|
|
|
|
|
0.2
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
118.2
|
|
|
|
0.58
|
|
|
|
|
|
|
|
Minority interests in consolidated
subsidiaries(b):
|
|
|
|
|
|
|
|
|
|
|
|
|
Tax on unremitted foreign earnings
|
|
|
|
|
|
|
1.9
|
|
|
|
0.01
|
|
|
|
|
|
|
|
Discontinued
operations(c):
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss on disposal
|
|
|
(15.9
|
)
|
|
|
(16.5
|
)
|
|
|
(0.08
|
)
|
Transaction and employee-related
costs
|
|
|
(14.4
|
)
|
|
|
(14.4
|
)
|
|
|
(0.07
|
)
|
|
|
|
|
|
|
|
|
|
(30.3
|
)
|
|
|
(30.9
|
)
|
|
|
(0.15
|
)
|
|
|
|
|
|
|
|
|
$
|
311.2
|
|
|
|
344.2
|
|
|
|
1.69
|
|
|
|
|
|
|
(a)
|
|
Provision for taxes on income of
$1,010.2 million, as reflected in the consolidated
statement of income, included other amounts that have not been
separately disclosed as special items as these amounts are
typical and representative of the normal course of Phelps
Dodges business in a given period.
|
|
(b)
|
|
Minority interests in consolidated
subsidiaries of $792.4 million, as reflected in the
consolidated statement of income, included other amounts that
have not been separately disclosed as special items as these
amounts are typical and representative of the normal course of
Phelps Dodges business in a given period.
|
|
(c)
|
|
Loss from discontinued operations
of $18.1 million, as reflected in the consolidated
statement of income, included the operating results of Columbian
Chemicals of $12.8 million, which has not been separately
disclosed as special items.
|
Following is a discussion of other non-operating significant
items affecting the comparability of results for the year ended
December 31, 2006:
Inco termination fee. In connection with terminating
the Combination Agreement with Inco Ltd. (Inco), Phelps Dodge
recognized a pre-tax net gain of $435.1 million
($330.7 million after-tax). The termination fee consisted
of gross proceeds of approximately $356 million
(approximately $316 million net of expenses) received
during 2006. Phelps Dodge also recorded an
S-123
income tax receivable of approximately $119 million for the
remaining proceeds associated with Canadian income taxes
withheld, which Phelps Dodge expects to receive in 2007. See
Other matters relating to the consolidated statement of
incomeInco termination fee.
Provision for taxes on income. Tax on unremitted
prior years foreign earnings of $9.5 million
($7.6 million net of minority interest) was recognized in
the 2006 fourth quarter at Phelps Dodges 80 percent
owned Ojos del Salado underground mine.
A tax benefit of $127.7 million was recognized for the
reversal of U.S. ($127.5 million) and Minera PD Peru
($0.2 million) deferred tax asset valuation allowances that
are expected to be realized after 2006.
The following table summarizes the special items for the year
ended December 31, 2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated
statement of income line item
|
|
|
|
|
|
|
|
$/Share
|
|
(Dollars in
millions, except per share data)
|
|
Pre-tax
|
|
|
After-tax
|
|
|
After-tax(a)
|
|
|
|
|
Special items and provisions,
net (included in operating income):
|
|
|
|
|
|
|
|
|
|
|
|
|
PDMC (see Business Segment
disclosure)
|
|
$
|
(447.3
|
)
|
|
|
(342.4
|
)
|
|
|
(1.69
|
)
|
|
|
|
|
|
|
PDI (see Business Segment
disclosure)
|
|
|
(18.6
|
)
|
|
|
(14.2
|
)
|
|
|
(0.07
|
)
|
|
|
|
|
|
|
Corporate and other
|
|
|
|
|
|
|
|
|
|
|
|
|
Environmental provisions, net
|
|
|
(75.4
|
)
|
|
|
(57.6
|
)
|
|
|
(0.28
|
)
|
Environmental insurance recoveries,
net
|
|
|
2.1
|
|
|
|
1.6
|
|
|
|
0.01
|
|
Historical legal matters
|
|
|
4.9
|
|
|
|
4.6
|
|
|
|
0.02
|
|
Sale of non-core real estate
|
|
|
11.2
|
|
|
|
8.5
|
|
|
|
0.04
|
|
|
|
|
|
|
|
|
|
|
(57.2
|
)
|
|
|
(42.9
|
)
|
|
|
(0.21
|
)
|
|
|
|
|
|
|
Special items and provisions,
net (included in operating income)
|
|
|
(523.1
|
)
|
|
|
(399.5
|
)
|
|
|
(1.97
|
)
|
|
|
|
|
|
|
Other non-operating significant
items affecting comparability of results:
|
|
|
|
|
|
|
|
|
|
|
|
|
Early debt extinguishment costs
|
|
|
(54.0
|
)
|
|
|
(41.3
|
)
|
|
|
(0.20
|
)
|
|
|
|
|
|
|
Gain on sale of cost-basis
investment
|
|
|
438.4
|
|
|
|
388.0
|
|
|
|
1.92
|
|
|
|
|
|
|
|
Change in interest gains:
|
|
|
|
|
|
|
|
|
|
|
|
|
Cerro Verde stock issuance
|
|
|
159.5
|
|
|
|
172.9
|
|
|
|
0.85
|
|
Ojos del Salado stock issuance
|
|
|
8.8
|
|
|
|
8.8
|
|
|
|
0.04
|
|
|
|
|
|
|
|
|
|
|
168.3
|
|
|
|
181.7
|
|
|
|
0.89
|
|
|
|
|
|
|
|
Provision for taxes on
income(b):
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign dividend taxes
|
|
|
|
|
|
|
(88.1
|
)
|
|
|
(0.44
|
)
|
Tax on unremitted foreign earnings
|
|
|
|
|
|
|
(43.1
|
)
|
|
|
(0.21
|
)
|
Tax charge associated with minimum
pension liability reversal
|
|
|
|
|
|
|
(23.6
|
)
|
|
|
(0.12
|
)
|
Reversal of U.S. deferred tax asset
valuation allowance
|
|
|
|
|
|
|
4.0
|
|
|
|
0.02
|
|
Reversal of Phelps Dodge Brazil
deferred tax asset valuation allowance
|
|
|
|
|
|
|
11.9
|
|
|
|
0.06
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(138.9
|
)
|
|
|
(0.69
|
)
|
|
|
|
|
|
|
Minority interests in consolidated
subsidiaries(c):
|
|
|
|
|
|
|
|
|
|
|
|
|
Tax on unremitted foreign earnings
|
|
|
|
|
|
|
8.6
|
|
|
|
0.04
|
|
|
|
|
|
|
|
S-124
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated
statement of income line item
|
|
|
|
|
|
|
|
$/Share
|
|
(Dollars in
millions, except per share data)
|
|
Pre-tax
|
|
|
After-tax
|
|
|
After-tax(a)
|
|
|
|
|
Discontinued
operations(d):
|
|
|
|
|
|
|
|
|
|
|
|
|
Transaction and employee-related
costs
|
|
|
(5.8
|
)
|
|
|
(5.0
|
)
|
|
|
(0.02
|
)
|
Goodwill impairment charge
|
|
|
(89.0
|
)
|
|
|
(67.0
|
)
|
|
|
(0.33
|
)
|
Transaction and dividend taxes
|
|
|
|
|
|
|
(7.6
|
)
|
|
|
(0.04
|
)
|
Deferred income tax benefit
|
|
|
|
|
|
|
37.0
|
|
|
|
0.18
|
|
|
|
|
|
|
|
|
|
$
|
(94.8
|
)
|
|
|
(42.6
|
)
|
|
|
(0.21
|
)
|
|
|
|
|
|
|
Cumulative effect of accounting
change
|
|
|
(13.5
|
)
|
|
|
(10.1
|
)
|
|
|
(0.05
|
)
|
|
|
|
|
|
|
|
|
$
|
(78.7
|
)
|
|
|
(54.1
|
)
|
|
|
(0.27
|
)
|
|
|
|
|
|
(a)
|
|
After-tax per common share amounts
have been adjusted to reflect the March 10, 2006
two-for-one
stock split.
|
|
(b)
|
|
Provision for taxes on income of
$577.0 million, as reflected in the consolidated statement
of income, included other amounts that have not been separately
disclosed as special items as these amounts are typical and
representative of the normal course of Phelps Dodges
business in a given period.
|
|
(c)
|
|
Minority interests in consolidated
subsidiaries of $190.4 million, as reflected in the
consolidated statement of income, included other amounts that
have not been separately disclosed as special items as these
amounts are typical and representative of the normal course of
Phelps Dodges business in a given period.
|
|
(d)
|
|
Loss from discontinued operations
of $17.4 million, as reflected in the consolidated
statement of income, included the operating results of Columbian
of $25.2 million, which have not been separately disclosed
as special items.
|
Following is a discussion of other non-operating significant
items affecting the comparability of results for the year ended
December 31, 2005:
Early debt extinguishment costs. In July 2005,
Phelps Dodge completed a tender offer for its 8.75 percent
Notes due in 2011, which resulted in the retirement of long-term
debt with a book value of approximately $280 million
(representing approximately 72 percent of the outstanding
notes). This resulted in a 2005 pre-tax charge of
$54.0 million ($41.3 million after-tax), including
purchase premiums, for early debt extinguishment costs.
Gain on sale of cost-basis investment. On
June 9, 2005, Phelps Dodge entered into an Underwriting
Agreement with Citigroup Global Markets, Inc., UBS Securities
LLC, SPCC, Cerro Trading Company, Inc. and SPC Investors, LLC.
On June 15, 2005, pursuant to the Underwriting Agreement,
Phelps Dodge sold all of its SPCC common shares to the
underwriters for a net purchase price of $40.635 per share
(based on a market purchase price of $42.00 per share less
underwriting fees). The transaction resulted in a 2005 pre-tax
gain of $438.4 million ($388.0 million after-tax).
Change in interest gains. In the 2005 second
quarter, Phelps Dodges Cerro Verde copper mine in Peru
completed a general capital increase transaction. The
transaction resulted in SMM Cerro Verde Netherlands B.V.
acquiring an equity position in Cerro Verde totaling
21.0 percent. In addition, Compañía de Minas
Buenaventura S.A.A. (Buenaventura) increased its ownership
position in Cerro Verde to 18.2 percent, and the remaining
minority shareholders owned 7.2 percent of Cerro Verde
through shares publicly traded on the Lima Stock Exchange. As a
result of the transaction, Phelps Dodges equity interest
in Cerro Verde was reduced from 82.5 percent to its current
53.56 percent.
In connection with the transaction, Cerro Verde issued
122.7 million of its common shares at $3.6074 per share to
SMM Cerro Verde Netherlands B.V., Buenaventura and the remaining
minority shareholders, and received $441.8 million in cash
(net of $1.0 million of expenses). This stock issuance
transaction resulted in a 2005 pre-tax gain of
$159.5 million ($172.9 million after-tax) associated
with the change in interest. The $13.4 million tax benefit
related to this transaction included a reduction in deferred tax
liabilities ($16.1 million) resulting from the
S-125
recognition of certain book adjustments to reflect the dilution
of Phelps Dodges ownership interest, partially offset by
taxes charged ($2.7 million) on the transfer of stock
subscription rights to Buenaventura and SMM Cerro Verde
Netherlands B.V. The inflow of capital from Buenaventura and SMM
Cerro Verde Netherlands B.V. has been used to partially finance
the approximate $850 million expansion project to mine a
primary sulfide ore body beneath the leachable ore body
currently in production at Cerro Verde.
In the 2005 fourth quarter, the Ojos del Salado copper mine in
Chile completed a general capital increase transaction. The
transaction resulted in SMMA Candelaria, Inc. acquiring a
partnership interest in Ojos del Salado totaling
20 percent, thereby reducing Phelps Dodges interest
from 100 percent to its current 80 percent. In
connection with the transaction, Ojos del Salado issued 2,500 of
its Series B Preferential Stock (Series B Common
Shares) at $10,000 per share to SMMA Candelaria, Inc. and
received $24.8 million in cash (net of $0.2 million in
expenses). The stock issuance transaction resulted in a 2005
gain of $8.8 million (before and after taxes) associated
with the change in interest.
Provision for taxes on income. Foreign dividend
taxes of $88.1 million were recognized in 2005, consisting
of tax expense of $2.4 million for U.S. taxes incurred with
respect to dividends received from Cerro Verde and
$85.7 million for U.S. and foreign taxes incurred with
respect to dividends received from certain South American
operations in the 2005 fourth quarter and early January 2006.
Tax on unremitted foreign earnings of $43.1 million
($34.5 million net of minority interest) was recognized in
the 2005 fourth quarter at Phelps Dodges 80 percent-owned
Candelaria copper mine.
Tax expense of $23.6 million was recognized in connection
with the funding of the minimum pension liability associated
with Phelps Dodges U.S. qualified pension plans.
A tax benefit of $4.0 million was recognized for the
reversal of the valuation allowance associated with U.S.
deferred tax assets that were expected to be realized after
2005, and a tax benefit of $11.9 million was recognized for
the reversal of the valuation allowance associated with deferred
tax assets at Phelps Dodges Brazilian wire and cable
operation that were expected to be realized after 2005.
Cumulative effect of accounting change. A 2005
pre-tax charge of $13.5 million ($10.1 million
after-tax) was recorded as a cumulative effect of accounting
change associated with the adoption of FIN 47.
The following table summarizes the special items for the year
ended December 31, 2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated
statement of income line item
|
|
|
|
|
|
|
|
$/Share
|
|
(Dollars in
millions, except per share data)
|
|
Pre-tax
|
|
|
After-tax
|
|
|
After-tax(a)
|
|
|
|
|
Special items and provisions,
net (included in operating income):
|
|
|
|
|
|
|
|
|
|
|
|
|
PDMC (see Business Segment
disclosure)
|
|
$
|
(11.3
|
)
|
|
|
(8.3
|
)
|
|
|
(0.05
|
)
|
|
|
|
|
|
|
PDI (see Business Segment
disclosure)
|
|
|
(11.4
|
)
|
|
|
(8.3
|
)
|
|
|
(0.04
|
)
|
|
|
|
|
|
|
Corporate and other
|
|
|
|
|
|
|
|
|
|
|
|
|
Environmental provisions, net
|
|
|
(41.8
|
)
|
|
|
(31.8
|
)
|
|
|
(0.16
|
)
|
Environmental insurance recoveries,
net
|
|
|
0.2
|
|
|
|
0.1
|
|
|
|
|
|
Historical legal matters
|
|
|
2.7
|
|
|
|
(0.5
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(38.9
|
)
|
|
|
(32.2
|
)
|
|
|
(0.16
|
)
|
|
|
|
|
|
|
S-126
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated
statement of income line item
|
|
|
|
|
|
|
|
$/Share
|
|
(Dollars in
millions, except per share data)
|
|
Pre-tax
|
|
|
After-tax
|
|
|
After-tax(a)
|
|
|
|
|
Special items and provisions,
net (included in operating income)
|
|
|
(61.6
|
)
|
|
|
(48.8
|
)
|
|
|
(0.25
|
)
|
|
|
|
|
|
|
Other non-operating significant
items affecting comparability of results:
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest
expense(b):
|
|
|
|
|
|
|
|
|
|
|
|
|
Texas franchise tax matter
|
|
|
(0.9
|
)
|
|
|
(0.7
|
)
|
|
|
|
|
|
|
|
|
|
|
Early debt extinguishment costs
|
|
|
(43.2
|
)
|
|
|
(34.3
|
)
|
|
|
(0.17
|
)
|
|
|
|
|
|
|
Miscellaneous income and expense,
net(c):
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost-basis investment write-downs
|
|
|
(11.1
|
)
|
|
|
(9.9
|
)
|
|
|
(0.05
|
)
|
Gain on sale of miscellaneous asset
|
|
|
10.1
|
|
|
|
10.1
|
|
|
|
0.05
|
|
Historical legal matter
|
|
|
9.5
|
|
|
|
7.2
|
|
|
|
0.04
|
|
|
|
|
|
|
|
|
|
|
8.5
|
|
|
|
7.4
|
|
|
|
0.04
|
|
|
|
|
|
|
|
Provision for taxes on
income(d):
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign dividend taxes
|
|
|
|
|
|
|
(9.6
|
)
|
|
|
(0.05
|
)
|
Phelps Dodge Brazil deferred tax
asset valuation allowance
|
|
|
|
|
|
|
(9.0
|
)
|
|
|
(0.05
|
)
|
Reversal of El Abra deferred tax
asset valuation allowance
|
|
|
|
|
|
|
30.8
|
|
|
|
0.16
|
|
Reversal of U.S. deferred tax asset
valuation allowance
|
|
|
|
|
|
|
30.0
|
|
|
|
0.15
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
42.2
|
|
|
|
0.21
|
|
|
|
|
|
|
|
Minority interests in consolidated
subsidiaries(e):
|
|
|
|
|
|
|
|
|
|
|
|
|
Reversal of El Abra deferred tax
asset valuation allowance
|
|
|
|
|
|
|
(15.1
|
)
|
|
|
(0.08
|
)
|
Candelaria early debt
extinguishment costs
|
|
|
|
|
|
|
2.5
|
|
|
|
0.01
|
|
El Abra early debt extinguishment
costs
|
|
|
|
|
|
|
0.9
|
|
|
|
0.01
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(11.7
|
)
|
|
|
(0.06
|
)
|
|
|
|
|
|
|
Discontinued
operations(f):
|
|
|
|
|
|
|
|
|
|
|
|
|
Asset impairment charge
|
|
|
(5.9
|
)
|
|
|
(4.5
|
)
|
|
|
(0.02
|
)
|
|
|
|
|
|
|
|
|
$
|
(103.1
|
)
|
|
|
(50.4
|
)
|
|
|
(0.25
|
)
|
|
|
|
|
|
(a)
|
|
After-tax per common share amounts
have been adjusted to reflect the March 10, 2006
two-for-one
stock split.
|
|
(b)
|
|
Interest expense of
$123.2 million, as reflected in the consolidated statement
of income, included other amounts that have not been separately
disclosed as special items as these amounts are typical and
representative of the normal course of Phelps Dodges
business in a given period.
|
|
(c)
|
|
Miscellaneous income and expense,
net, of $45.3 million, as reflected in the consolidated
statement of income, included other amounts that have not been
separately disclosed as special items, as these amounts are
typical and representative of the normal course of Phelps
Dodges business in a given period.
|
|
(d)
|
|
Provision for taxes on income of
$131.3 million, as reflected in the consolidated statement
of income, included other amounts that have not been separately
disclosed as special items as these amounts are typical and
representative of the normal course of Phelps Dodges
business in a given period.
|
|
(e)
|
|
Minority interests in consolidated
subsidiaries of $201.1 million, as reflected in the
consolidated statement of income, included other amounts that
have not been separately disclosed as special items, as these
amounts are typical and representative of the normal course of
Phelps Dodges business in a given period.
|
|
(f)
|
|
Income from discontinued operations
of $22.7 million, as reflected in the consolidated
statement of income, included the operating results of Columbian
of $27.2 million, which have not been separately disclosed
as special items.
|
Following is a discussion of other non-operating significant
items affecting the comparability of results for the year ended
December 31, 2004:
Interest expense. In 2004, it was determined that
Phelps Dodge and certain of its subsidiaries were considered to
conduct business in Texas due to the activities of affiliates in
that state. As a
S-127
result, Phelps Dodge was obligated to pay franchise taxes that
they had not previously paid. The appropriate payments were made
under the states amnesty program, which were accrued at
the end of 2003. In the 2004 first quarter, a pre-tax charge of
$0.9 million ($0.7 million after-tax) was recognized
for interest associated with this Texas franchise tax matter.
Early debt extinguishment costs. During 2004, Phelps
Dodge began its stated program of lowering its debt, reducing
interest expense and managing the maturity profile of its
long-term commitments by making early payments on certain
long-term debt. These early payments resulted in the recognition
of total 2004 pre-tax charges of $43.2 million
($30.9 million after-tax and net of minority interests) for
early debt extinguishment costs. See Other matters
relating to the consolidated statement of income
Early debt extinguishment costs.
Miscellaneous income and expense, net. During 2004,
pre-tax charges of $11.1 million ($9.9 million
after-tax) were recognized for the write-down of two cost-basis
investments.
In 2004, a gain of $10.1 million (before and after-taxes)
was recognized for the sale of a miscellaneous asset associated
with uranium royalty rights in Australia.
In 2004, a pre-tax gain of $9.5 million ($7.2 million
after-tax) was recognized in connection with a favorable
settlement of an historical legal matter.
Provision for taxes on income. Foreign dividend
taxes of $9.6 million were recognized in the 2004 fourth
quarter for U.S. and foreign taxes expected to be incurred with
respect to dividends anticipated to be received from Cerro Verde
in 2005. Tax expense of $9.0 million was recognized for a
valuation allowance for deferred tax assets at Phelps
Dodges Brazilian wire and cable operation.
A tax benefit of $30.8 million ($15.7 million net of
minority interest) was recognized for the reversal of the
valuation allowance associated with deferred tax assets that
were expected to be realized after 2004 at Phelps Dodges
51 percent-owned El Abra copper mine.
A tax benefit of $30.0 million was recognized for the
reversal of the valuation allowance associated with U.S.
deferred tax assets that were expected to be realized after 2004.
Discontinued operations. Due to continued excess
capacity in the North American market, in 2004, a pre-tax asset
impairment charge of $5.9 million ($4.5 million
after-tax) was recognized at Columbian Chemicals El
Dorado, Arkansas, facility.
Business
divisions
Results for 2006, 2005 and 2004 can be meaningfully compared by
separate reference to Phelps Dodges business divisions,
PDMC and PDI. PDMC is Phelps Dodges international business
division comprising vertically integrated copper operations from
mining through rod production, molybdenum operations from mining
through conversion to chemical and metallurgical products,
marketing and sales, and worldwide mineral exploration,
technology and project development programs. PDI, the
international manufacturing division of Phelps Dodge, consists
of its Wire and Cable segment, which produces engineered
products principally for the global energy sector.
On November 15, 2005, Phelps Dodge entered into an
agreement to sell Columbian Chemicals. The transaction was
completed on March 16, 2006. As a result of the
transaction, the operating results of Columbian have been
reported separately from continuing operations and shown as
discontinued operations in the Consolidated Statement of Income
for all periods presented.
S-128
In addition, on November 15, 2005, Phelps Dodge entered
into an agreement to sell substantially all of its North
American magnet wire assets, previously reported as part of the
Wire and Cable segment, to Rea. The transaction was completed on
February 10, 2006. On March 4, 2006, Phelps Dodge
entered into an agreement to sell HPC, previously reported as
part of the Wire and Cable segment, to IWG. The transaction was
completed on March 31, 2006. Neither transaction met the
criteria for classification as discontinued operations as Phelps
Dodge is continuing to supply Rea with copper rod and IWG with
copper rod and certain copper alloys.
Significant events and transactions have occurred within the
reportable segments of each business division that, as indicated
in the separate discussions presented below, are material to an
understanding of the particular years results and to a
comparison with results of the other periods.
Results of Phelps
Dodge Mining Company
PDMC is Phelps Dodges international business division
comprising its vertically integrated copper operations from
mining through rod production, molybdenum operations from mining
through conversion to chemical and metallurgical products,
marketing and sales, and worldwide mineral exploration,
technology and project development programs. PDMC includes 11
reportable segments and other mining activities.
PDMC has five reportable copper production segments in the
United States (Morenci, Bagdad, Sierrita, Chino/Cobre and
Tyrone) and three reportable copper production segments in South
America (Candelaria/Ojos del Salado, Cerro Verde and El Abra).
These segments include open-pit mining, underground mining,
sulfide ore concentrating, leaching, solution extraction and
electrowinning. In addition, the following mines produce
by-products: the Candelaria, Ojos del Salado, Morenci, Bagdad,
Sierrita and Chino mines produce gold and silver; the Bagdad,
Sierrita and Chino mines produce molybdenum and rhenium; and the
Cerro Verde mine produces molybdenum and silver.
The Manufacturing segment consists of conversion facilities,
including our smelter, refinery, rod mills and specialty copper
products facility. The Manufacturing segment processes copper
produced at our mining operations and copper purchased from
others into copper anode, cathode, rod and custom copper shapes.
In addition, at times it smelts and refines copper and produces
copper rod and shapes for customers on a toll basis. Toll
arrangements require the tolling customer to deliver appropriate
copper-bearing material to PDMCs facilities, which PDMC
then processes into a product that is returned to the customer.
The customer pays PDMC for processing its material into the
specified products.
The Sales segment functions as an agent to purchase and sell
copper from Phelps Dodges U.S. mines and Manufacturing
segment. It also purchases and sells any copper not sold by
Phelps Dodges South American Mines to third parties.
Copper is sold to others primarily as rod, cathode or
concentrate. Copper rod historically was sold to the HPC and
Magnet Wire North American operations of PDIs Wire and
Cable segment. Since the disposition of those businesses, Phelps
Dodge has continued to sell copper rod and certain copper alloys
to them.
The Primary Molybdenum segment consists of the Henderson and
Climax mines, related conversion facilities and a technology
center. This segment is an integrated producer of molybdenum,
with mining, roasting and processing facilities that produce
high-purity, molybdenum-based chemicals, molybdenum metal powder
and metallurgical products, which are sold to customers around
the world. In addition, at times this segment roasts and/or
processes material on a toll basis. Toll arrangements require
the tolling customer to deliver appropriate molybdenum-
S-129
bearing material to PDMCs facilities, which PDMC then
processes into a product that is returned to the customer. The
customer pays PDMC for processing its material into the
specified products. This segment also includes a technology
center whose primary activity is developing, marketing and
selling new engineered products and applications.
PDMC Other, although not a reportable segment, includes Phelps
Dodges worldwide mineral exploration and development
programs, a process technology center whose primary activities
comprise improving existing processes and developing new
cost-competitive technologies, other ancillary operations,
including Phelps Dodges Miami, Bisbee and Tohono
operations, and eliminations within PDMC.
Major operating and financial results of PDMC are summarized in
the following table:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
|
(Dollars
in millions, except per pound amounts)
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
|
Sales and other operating revenues
to unaffiliated customers
|
|
$
|
10,656.4
|
|
|
|
7,097.5
|
|
|
|
5,443.4
|
|
Operating income
|
|
$
|
4,365.7
|
|
|
|
1,929.9
|
|
|
|
1,606.7
|
|
Operating income before special
items and provisions, net
|
|
$
|
4,411.3
|
|
|
|
2,377.2
|
|
|
|
1,618.0
|
|
Minority interests in consolidated
subsidiaries(a)
|
|
$
|
(784.9
|
)
|
|
|
(184.9
|
)
|
|
|
(196.8
|
)
|
Copper production (thousand short
tons):
|
|
|
|
|
|
|
|
|
|
|
|
|
Total copper production
|
|
|
1,279.9
|
|
|
|
1,288.0
|
|
|
|
1,323.6
|
|
Less undivided
interest(b)
|
|
|
61.2
|
|
|
|
60.0
|
|
|
|
63.0
|
|
|
|
|
|
|
|
Copper production on a consolidated
basis
|
|
|
1,218.7
|
|
|
|
1,228.0
|
|
|
|
1,260.6
|
|
Less minority participants
shares(a)
|
|
|
212.4
|
|
|
|
185.7
|
|
|
|
178.9
|
|
|
|
|
|
|
|
Copper production on a pro rata
basis
|
|
|
1,006.3
|
|
|
|
1,042.3
|
|
|
|
1,081.7
|
|
|
|
|
|
|
|
Copper sales (thousand short tons):
|
|
|
|
|
|
|
|
|
|
|
|
|
Total copper sales from own mines
|
|
|
1,275.6
|
|
|
|
1,298.4
|
|
|
|
1,331.9
|
|
Less undivided
interest(b)
|
|
|
61.1
|
|
|
|
60.0
|
|
|
|
63.0
|
|
|
|
|
|
|
|
Copper sales from own mines on a
consolidated basis
|
|
|
1,214.5
|
|
|
|
1,238.4
|
|
|
|
1,268.9
|
|
Less minority participants
shares(a)
|
|
|
211.4
|
|
|
|
186.8
|
|
|
|
179.8
|
|
|
|
|
|
|
|
Copper sales from own mines on a
pro rata basis
|
|
|
1,003.1
|
|
|
|
1,051.6
|
|
|
|
1,089.1
|
|
|
|
|
|
|
|
Purchased copper
|
|
|
367.8
|
|
|
|
410.7
|
|
|
|
433.0
|
|
|
|
|
|
|
|
Total copper sales on a
consolidated basis
|
|
|
1,582.3
|
|
|
|
1,649.1
|
|
|
|
1,701.9
|
|
|
|
|
|
|
|
LME average spot copper price per
poundcathodes
|
|
$
|
3.049
|
|
|
|
1.669
|
|
|
|
1.300
|
|
COMEX average spot copper price per
poundcathodes
|
|
$
|
3.089
|
|
|
|
1.682
|
|
|
|
1.290
|
|
Molybdenum production (million
pounds)
|
|
|
68.2
|
|
|
|
62.3
|
|
|
|
57.5
|
|
Molybdenum sales (million pounds):
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Phelps Dodge share from own
mines
|
|
|
68.8
|
|
|
|
59.9
|
|
|
|
63.1
|
|
Purchased molybdenum
|
|
|
8.3
|
|
|
|
12.9
|
|
|
|
12.9
|
|
|
|
|
|
|
|
Total molybdenum sales
|
|
|
77.1
|
|
|
|
72.8
|
|
|
|
76.0
|
|
|
|
|
|
|
|
Metals Week:
|
|
|
|
|
|
|
|
|
|
|
|
|
Molybdenum Dealer Oxide mean price
per pound
|
|
$
|
24.75
|
|
|
|
31.73
|
|
|
|
16.41
|
|
M-1 price per pound
|
|
$
|
24.90
|
|
|
|
32.12
|
|
|
|
14.42
|
|
|
|
|
|
|
(a)
|
|
Minority participant interests
include (i) a 20 percent partnership interest in
Candelaria in Chile owned by SMMA Candelaria, Inc., Sumitomo
Metal Mining Co., Ltd. and Sumitomo Corporation, (ii) a
49 percent partnership interest in the El Abra copper
mining operation in Chile held by Corporación Nacional del
Cobre de Chile (CODELCO), (iii) a 17.5 percent equity
interest through May 31, 2005, and a 46.44 percent
equity interest beginning June 1, 2005, in the Cerro Verde
copper
|
S-130
|
|
|
|
|
mining operation in Peru held by
SMM Cerro Verde Netherlands B.V., Compañía de Minas
Buenaventura S.A.A. and other shareholders, and (iv) a
20 percent partnership interest beginning December 23,
2005, in the Ojos del Salado copper mining operation in Chile
held by SMMA Candelaria, Inc.
|
|
(b)
|
|
Represents a 15 percent
undivided interest in Morenci, Arizona, copper mining complex
held by Sumitomo Metal Mining Arizona, Inc.
|
|
|
|
|
|
|
|
|
|
|
|
(Thousand
short tons)
|
|
2006
|
|
2005
|
|
2004
|
|
|
Minority participants share
of copper production:
|
|
|
|
|
|
|
|
|
|
Candelaria
|
|
|
37.4
|
|
|
35.9
|
|
|
44.1
|
Ojos del Salado
|
|
|
5.4
|
|
|
0.1
|
|
|
|
Cerro Verde
|
|
|
51.5
|
|
|
35.9
|
|
|
17.1
|
El Abra
|
|
|
118.1
|
|
|
113.8
|
|
|
117.7
|
|
|
|
|
|
|
|
|
|
212.4
|
|
|
185.7
|
|
|
178.9
|
|
|
Total PDMC
divisionsales
PDMCs sales and other operating revenues to unaffiliated
customers increased $3.6 billion, or 50 percent, in
2006 compared with 2005. The increase primarily reflected higher
average copper prices (approximately $4.4 billion) and
higher primary molybdenum sales volumes (approximately
$113 million); partially offset by higher net copper
pricing adjustments for Phelps Dodges copper collars and
copper put options (approximately $598 million) and for
provisionally priced copper contracts at December 31, 2006
(approximately $83 million) and lower average molybdenum
realizations (approximately $310 million).
The increase of $1.7 billion, or 30 percent, in sales
and other operating revenues to unaffiliated customers in 2005
compared with 2004 reflected (i) higher average copper
prices (approximately $1.2 billion) and other net pricing
adjustments (approximately $50 million) mostly for
provisionally priced copper contracts at December 31, 2005,
(ii) higher average molybdenum realizations (approximately
$962 million), (iii) higher molybdenum tolling
revenues (approximately $24 million) and (iv) higher
precious metals and by-product revenue (approximately
$16 million). These were partially offset by (i) the
negative impact of net copper pricing adjustments for Phelps
Dodges copper collars and copper put options
(approximately $411 million), (ii) lower copper sales
volumes, including purchased copper (approximately
$150 million), (iii) higher markdown of concentrates
from cathode prices due to higher treatment and refining charges
(approximately $59 million) and (iv) lower primary
molybdenum sales volumes (approximately $40 million).
PDMCs sales and other operating revenues to unaffiliated
customers for the years ended December 31, 2006 and 2005,
were negatively impacted by Phelps Dodges 2005, 2006 and
2007 copper collar price protection programs. These programs
represented approximately 97 percent of El Abras
copper sales and approximately 11 percent of PDMCs
remaining copper sales in 2005, approximately 28 percent of
copper sales in 2006 and approximately 20 percent of
expected annual copper sales for 2007. As these sales do not
qualify for hedge accounting treatment under
SFAS No. 133, Accounting for Derivative
Instruments and Hedging Activities, the entire quantity
hedged was adjusted to fair market value based on the London
Metal Exchange (LME) forward curve prices at December 31,
2006 and 2005, with the gain or loss recorded in revenues. The
actual impact of Phelps Dodges 2007 zero-premium copper
collar price protection program will not be fully determinable
until the maturity of the copper collars at December 31,
2007, with final adjustments based on the average annual price.
Approximately 89 percent of copper sales (excluding El
Abra) in 2005, approximately 72 percent of copper sales in
2006 and approximately 80 percent for 2007 were or are not
covered by the copper collar
S-131
price protection programs and, therefore, have and will
participate fully in higher LME and COMEX copper prices.
Total PDMC
divisionoperating income
PDMC reported operating income of $4.4 billion in 2006,
including special, net pre-tax charges of $45.6 million,
compared with operating income of $1.9 billion in 2005,
including special, net pre-tax charges of $447.3 million,
and operating income of $1.6 billion in 2004, including
special, net pre-tax charges of $11.3 million.
The increase in operating income of $2,435.8 million, or
126 percent, for 2006 compared with 2005 primarily included
the effects of higher average copper prices (approximately
$3.4 billion), lower special, net pre-tax charges
($401.7 million) mostly associated with the absence of
asset impairment charges recognized in the 2005 second quarter,
and higher primary molybdenum earnings (approximately
$107 million). These were partially offset by
(i) higher net copper pricing adjustments for Phelps
Dodges copper collars and copper put options
(approximately $598 million) and for provisionally priced
copper contracts at December 31, 2006 (approximately
$83 million), (ii) higher copper production costs
(approximately $426 million) and (iii) lower
by-product molybdenum revenues (approximately
$208 million). Higher copper production costs were
primarily due to (i) higher mining and milling costs
(approximately $330 million), (ii) higher smelting,
refining and freight costs (approximately $113 million),
(iii) higher depreciation expense (approximately
$21 million) and (iv) higher energy costs
(approximately $14 million); partially offset by an
increase in
work-in-process
inventories (approximately $52 million).
The increase in operating income of $323.2 million, or
20 percent, for 2005 compared with 2004 primarily included
(i) the effects of higher average copper prices
(approximately $946 million) and other net pricing
adjustments (approximately $50 million) mostly for
provisionally priced copper contracts at December 31, 2005,
(ii) higher by-product molybdenum revenues (approximately
$551 million) mostly due to higher prices,
(iii) higher primary molybdenum earnings (approximately
$222 million) and (iv) gains associated with the sale
of exploration properties (approximately $15 million).
These were partially offset by (i) higher copper production
costs (approximately $525 million), (ii) higher
special, net pre-tax charges ($436.0 million) mostly
associated with asset impairment charges recorded in the 2005
second quarter, (iii) the negative impact of net copper
pricing adjustments for Phelps Dodges copper collars and
copper put options (approximately $411 million),
(iv) higher exploration and research expense (approximately
$61 million) and (v) lower copper sales volumes
(approximately $38 million). Higher copper production costs
were primarily due to higher mining rates reflecting lower
production volumes, and repairs and maintenance (approximately
$328 million), higher energy costs (approximately
$112 million) and higher smelting, refining and freight
costs (approximately $85 million).
For 2004 through 2006, higher average copper prices, including
premiums, reflected improved copper fundamentals and an improved
economic environment.
Copper is an internationally traded commodity, and its price is
effectively determined by the major metals exchangesCOMEX,
the LME and the Shanghai Futures Exchange (SHFE). Prices on
these exchanges generally reflect the worldwide balance of
copper supply and demand, but also are influenced significantly,
from time to time, by speculative actions and by currency
exchange rates.
The price of copper, Phelps Dodges principal product, was
a significant factor influencing its results over the three-year
period ended December 31, 2006. Phelps Dodge principally
bases its
S-132
selling price for U.S. sales on the COMEX spot price per pound
of copper cathode, which averaged $3.089 in 2006, $1.682 in 2005
and $1.290 in 2004. Internationally, Phelps Dodges copper
selling prices are generally based on the monthly LME spot price
average per pound of copper cathode, which averaged $3.049 in
2006, $1.669 in 2005 and $1.300 in 2004. The COMEX and LME
prices averaged $2.571 and $2.562 per pound, respectively, for
the first 54 days of 2007, and closed at $2.837 and $2.806,
respectively, on February 23, 2007.
Any material change in the price Phelps Dodge receives for
copper, or in PDMCs cost of copper production, has a
significant effect on its results. Based on expected 2007 annual
consolidated production of approximately 2.9 billion pounds
of copper, each 1 cent per pound change in its average annual
realized copper price (or its average annual cost of copper
production) causes a variation in annual operating income,
excluding the impact of its copper collars and before taxes and
adjustments for minority interests, of approximately
$29 million.
Certain of PDMCs sales agreements provide for provisional
pricing based on either COMEX or LME, as specified in the
contract, when shipped. Final settlement is based on the average
applicable price for a specified future period (quotational
period or QP), generally from one to three months after arrival
at the customers facility. PDMC records revenues upon
passage of title using anticipated pricing based on the
commodity exchange forward rate. For accounting purposes, these
revenues are adjusted to fair value through earnings each period
until the date of final copper pricing. At December 31,
2006, approximately 221 million pounds of copper sales were
provisionally priced at an average of $2.870 per pound with
final quotational periods of January through May 2007.
Candelaria accounted for approximately 53 percent of the
outstanding provisionally priced sales at December 31, 2006.
Phelps Dodge has entered into copper swap contracts to protect
certain provisionally priced sales exposures in a manner
designed to allow it to receive the average LME price for the
month of shipment, while its Candelaria customers receive the QP
price they requested (i.e., one to three months after month of
arrival at the customers facility). These hedge contracts
are in accordance with Phelps Dodges Copper Quotational
Period Swap Program. As of February 23, 2007, Phelps Dodge
placed copper swap contracts for approximately 2 percent of
Candelarias provisionally priced copper sales outstanding
at December 31, 2006.
Phelps Dodge entered into programs to protect a portion of its
expected copper production by purchasing zero-premium copper
collars (consisting of both put and call options) and copper put
options. The copper collars and put options are settled on an
average LME pricing basis for their respective hedge periods. In
2006 and 2005, the copper collar put options settled monthly.
Also in 2006, the purchased copper put options settled monthly.
For 2007, the copper collar put options and purchased copper put
options will settle annually. All of the copper collar call
options settle annually. The zero-premium copper collar price
protection programs represented approximately 97 percent of
El Abras copper sales and approximately 11 percent of
PDMCs remaining copper sales in 2005, approximately
28 percent of copper sales in 2006 and approximately
20 percent of its expected annual copper sales for 2007.
Approximately 89 percent of copper sales (excluding El
Abra) in 2005, approximately 72 percent of sales in 2006
and approximately 80 percent for 2007 were or are not
covered by the copper collar price protection programs and,
therefore, have and will participate fully in higher LME and
COMEX copper prices. Phelps Dodge entered into these protection
programs as insurance to help ameliorate the effects of
unanticipated copper price decreases.
S-133
The following table provides a summary of PDMCs
zero-premium copper collar and copper put option programs for
2005, 2006 and 2007:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
|
(In
millions, except per pound amounts)
|
|
2005
|
|
|
2006
|
|
|
2007
|
|
|
|
|
Copper collars:
|
|
|
|
|
|
|
|
|
|
|
|
|
Pounds of zero-premium copper
collars
purchased(a)
|
|
|
198
|
|
|
|
564
|
|
|
|
486
|
|
Average LME put strike price
(floor) per pound
|
|
$
|
0.943
|
|
|
|
0.954
|
|
|
|
0.950
|
|
Annual average LME call strike
price (ceiling) per pound
|
|
$
|
1.400
|
|
|
|
1.632
|
|
|
|
2.002
|
|
Associated pre-tax gains (charges)
for
2006(b):
|
|
|
|
|
|
|
|
|
|
|
|
|
Intrinsic value component
|
|
$
|
N/A
|
|
|
|
(651
|
)
|
|
|
(400
|
)
|
Time value component
|
|
$
|
N/A
|
|
|
|
13
|
|
|
|
32
|
|
Associated pre-tax charges for
2005(a)(b):
|
|
|
|
|
|
|
|
|
|
|
|
|
Intrinsic value component
|
|
$
|
(54
|
)
|
|
|
(151
|
)
|
|
|
|
|
Time value component
|
|
$
|
|
|
|
|
(13
|
)
|
|
|
(35
|
)
|
Copper put options:
|
|
|
|
|
|
|
|
|
|
|
|
|
Pounds of copper put options
purchased
|
|
$
|
|
|
|
|
564
|
|
|
|
730
|
|
Average LME put strike price per
pound
|
|
$
|
|
|
|
|
0.950
|
|
|
|
0.950
|
|
Premium cost per pound
|
|
$
|
|
|
|
|
0.020
|
|
|
|
0.023
|
|
Associated pre-tax charges for
2006(b):
|
|
|
|
|
|
|
|
|
|
|
|
|
Intrinsic value component
|
|
$
|
|
|
|
|
|
|
|
|
|
|
Time value component
|
|
$
|
|
|
|
|
|
|
|
|
(3
|
)
|
Associated pre-tax charges for
2005(a)(b):
|
|
|
|
|
|
|
|
|
|
|
|
|
Intrinsic value component
|
|
$
|
|
|
|
|
(11
|
)
|
|
|
|
|
Time value component
|
|
$
|
|
|
|
|
|
|
|
|
(14
|
)
|
|
|
|
|
|
(a)
|
|
2005 excludes El Abra. See below
for a summary of El Abras 2005 zero-premium copper collars.
|
|
(b)
|
|
The 2005 realized pre-tax charges
resulted from the 2005 LME annual average of $1.671 per pound,
calculated on a daily price basis, exceeding the $1.400 per
pound ceiling of our 2005 zero-premium copper collars. The 2006
realized pre-tax charges resulted from the 2006 LME annual
average of $3.053 per pound, calculated on a daily price basis,
exceeding the $1.632 per pound ceiling of Phelps Dodges
2006 zero-premium copper collars. The cumulative pre-tax charges
for its 2006 copper collars and copper put options were
approximately $813 million, reflecting primarily intrinsic
value charges and put option premiums. The 2007 unrealized
pre-tax charges resulted from the 2007 LME forward-curve price
average of $2.870 per pound exceeding the $2.002 per pound
ceiling of Phelps Dodges 2007 zero-premium copper collars.
The cumulative pre-tax charges for Phelps Dodges 2007
copper collars and copper put options, including amounts
recognized in 2005 and 2006, were approximately
$420 million, consisting of approximately $400 million
for the intrinsic value component and approximately
$3 million for the time value component and approximately
$17 million for put option premiums.
|
The following table provides a summary of El Abras
zero-premium copper collar program for 2005:
|
|
|
|
|
|
|
(In
millions, except per pound amounts)
|
|
|
|
|
|
|
El Abra copper collars:
|
|
|
|
|
Pounds of zero-premium copper
collars purchased
|
|
|
452
|
|
Average LME put strike price
(floor) per pound
|
|
$
|
1.000
|
|
Annual average LME call strike
price (ceiling) per pound
|
|
$
|
1.376
|
|
Associated pre-tax charges for
2005(a)
|
|
$
|
(133
|
)
|
|
|
|
|
|
(a)
|
|
The 2005 realized pre-tax charges
resulted from the 2005 LME annual price average of $1.671 per
pound, calculated on a daily price basis, exceeding the $1.376
per pound ceiling of Phelps Dodges 2005 zero-premium
copper collars (approximately $68 million for Phelps
Dodges share).
|
Transactions under these copper price protection programs do not
qualify for hedge accounting treatment under
SFAS No. 133 and are adjusted to fair market value
based on the forward-curve price and implied volatility as of
the last day of the respective reporting period, with the gain
or loss recorded in revenues. During the 2006 first quarter,
approximately $187 million was paid to the respective
counterparts for the PDMC and El Abra 2005 zero-premium copper
collar
S-134
programs. In January 2007, approximately $801 million was
paid for the PDMC 2006 zero-premium copper collar programs; the
remainder of approximately $12 million, for put option
premiums, was paid at inception.
The actual impact of Phelps Dodges 2007 zero-premium
copper collar price protection program will not be fully
determinable until the maturity of the collars at
December 31, 2007, with final adjustments based on the
average annual LME copper price. Based on the LME forward-curve
price average as of February 23, 2007, Phelps Dodge
estimates unrealized after-tax gains of approximately
$46 million for the 2007 first quarter associated with its
2007 copper collars and copper put options.
Energy, including electricity, diesel fuel and natural gas,
represents a significant portion of production costs for Phelps
Dodges operations. To moderate or offset the impact of
increasing energy costs, Phelps Dodge uses a combination of
multi-year energy contracts that it put in place at various
points in the price cycle as well as self-generation and diesel
fuel and natural gas hedging.
Phelps Dodge continues to explore alternatives to moderate or
offset the impact of increasing energy costs. In late 2004,
Phelps Dodge purchased a one-third interest in the partially
constructed Luna power plant located near Deming, New Mexico. In
April 2006, Luna became operational. Public Service Company of
New Mexico (PNM), a subsidiary of PNM Resources, and Tucson
Electric Power, a subsidiary of Unisource Energy Corporation,
partnered with Phelps Dodge in the purchase of Luna; each owning
a one-third interest and each responsible for a third of the
costs and expenses. PNM is the operating partner of the plant.
Approximately 190 megawatts, one-third of the plants
electricity, is available to satisfy the electricity demands of
PDMCs New Mexico and Arizona operations. Electricity in
excess of PDMCs demand is sold on the wholesale market.
Phelps Dodges interest in this efficient, low-cost plant,
which utilizes natural gas, is expected to continue to stabilize
its southwest U.S. operations energy costs and increase
the reliability of its energy supply.
To mitigate its exposure to increases in diesel fuel and natural
gas prices, Phelps Dodge utilizes several price protection
programs designed to protect it against a significant short-term
upward movement in prices. Phelps Dodges diesel fuel price
protection program consists of a combination of purchased,
diesel fuel and natural gas call option contracts and
fixed-price swaps for its North American and Chilean operations.
The call option contracts give the holder the right, but not the
obligation, to purchase a specific commodity at a pre-determined
dollar cost, or strike price.
Diesel fuel call options mitigate a portion of Phelps
Dodges exposure to volatile markets by capping the cost of
the commodity if prices rise above the strike price. If the
price of diesel fuel is less than the strike price, Phelps Dodge
has the flexibility to purchase diesel fuel at prices lower than
the strike price and the options expire with no value. The swaps
allow it to establish a fixed price for a specific commodity for
delivery during a specific future period.
Phelps Dodges natural gas price protection program
consists of purchasing call options for its North American
operations. Call options cap the commodity purchase cost at the
strike price while allowing Phelps Dodge the ability to purchase
natural gas at a lower cost when market prices are lower than
the strike price.
As a result of the above-mentioned programs, for 2006, 2005 and
2004, Phelps Dodge was able to reduce and partially mitigate the
impacts of volatile electricity markets and rising diesel fuel
and natural gas prices. Nevertheless, Phelps Dodge pays more for
its energy needs during times of higher energy prices. Energy
consumed in its mines and smelter was 20.2 cents per pound of
its copper production cost in 2006, compared with 19.5 cents in
2005 and 14.6 cents in 2004.
S-135
Due to the market risk arising from the volatility of copper
prices, Phelps Dodges objective is to sell copper cathode
and rod produced at its U.S. operations at the COMEX average
price in the month of shipment, and copper cathode and
concentrate produced at its international operations at the LME
average price in the month of settlement with its customers.
During 2006, PDMC sold approximately 58 percent,
27 percent and 15 percent of its copper pounds as
copper rod, copper cathode and concentrates, respectively.
During 2005, approximately 60 percent, 25 percent and
15 percent of PDMCs copper pounds was sold as copper
rod, copper cathode and concentrates, respectively.
During 2006, operations outside the United States provided
33 percent of PDMCs sales (including sales through
PDMCs
U.S.-based
sales company), compared with 25 percent in 2005 and
30 percent in 2004. Additionally, operations outside the
United States (including international exploration) contributed
51 percent of the divisions operating income in 2006,
compared with 40 percent for 2005 and 44 percent for
2004.
The 2006 exploration program continued to place emphasis on the
search for and delineation of large-scale copper and copper/gold
deposits. Phelps Dodge expended $97.4 million on worldwide
exploration, including feasibility studies, during 2006,
compared with $81.0 million in 2005 and $35.6 million
in 2004. The increase in exploration for 2006 primarily was due
to increased exploration spending in central Africa mostly
associated with Tenke Fungurume. See
PDMC other
matters Tenke Fungurume. Approximately 33
percent of the 2006 expenditures occurred in the United States,
with approximately 28 percent being spent at Phelps
Dodges U.S. mine sites and the remainder for support of
U.S. and international exploration activities. In addition,
approximately 45 percent was spent in central Africa and
approximately 10 percent was spent in South America,
including amounts spent at Phelps Dodges South American
mine sites. The balance of international exploration
expenditures was spent principally in Europe, Canada, Australia
and the Philippines.
Note:
Supplemental data
The following table summarizes PDMCs special items and
provisions, net, included in operating income for the years
2006, 2005 and 2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Dollars
in millions)
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
|
Environmental provisions, net
|
|
$
|
(49.5
|
)
|
|
|
(35.7
|
)
|
|
|
(16.8
|
)
|
Environmental insurance recoveries,
net
|
|
|
(0.4
|
)
|
|
|
(1.5
|
)
|
|
|
9.1
|
|
Asset impairment charges
|
|
|
(2.5
|
)
|
|
|
(424.6
|
)
|
|
|
(1.1
|
)
|
Historical legal matters
|
|
|
6.8
|
|
|
|
14.5
|
|
|
|
(2.5
|
)
|
|
|
|
|
|
|
|
|
$
|
(45.6
|
)
|
|
|
(447.3
|
)
|
|
|
(11.3
|
)
|
|
|
S-136
PDMC results by
reportable segments
The following tables summarize, on a segment basis, production
and sales statistics, operating income (loss), special items and
provisions, net, and operating income (loss) excluding special
items and provisions for the years 2006, 2005 and 2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
U.S.
mines
|
|
South American
mines
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Candelaria/
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Chino/
|
|
|
|
|
|
Ojos del
|
|
Cerro
|
|
|
|
|
|
|
Morenci
|
|
Bagdad
|
|
Sierrita
|
|
Cobre
|
|
Tyrone
|
|
Subtotal
|
|
Salado
|
|
Verde
|
|
El Abra
|
|
Subtotal
|
|
|
2006
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Copper production (thousand short
tons):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total production
|
|
|
407.8
|
|
|
82.7
|
|
|
80.8
|
|
|
92.9
|
|
|
31.8
|
|
|
696.0
|
|
|
214.3
|
|
|
110.9
|
|
|
241.0
|
|
|
566.2
|
Less undivided interest
|
|
|
61.2
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
61.2
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Copper production on a consolidated
basis
|
|
|
346.6
|
|
|
82.7
|
|
|
80.8
|
|
|
92.9
|
|
|
31.8
|
|
|
634.8
|
|
|
214.3
|
|
|
110.9
|
|
|
241.0
|
|
|
566.2
|
Less minority participants
shares
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
42.8
|
|
|
51.5
|
|
|
118.1
|
|
|
212.4
|
|
|
|
|
|
|
Copper production on a pro rata
basis
|
|
|
346.6
|
|
|
82.7
|
|
|
80.8
|
|
|
92.9
|
|
|
31.8
|
|
|
634.8
|
|
|
171.5
|
|
|
59.4
|
|
|
122.9
|
|
|
353.8
|
|
|
|
|
|
|
Copper sales (thousand short tons):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total copper sales from own mines
|
|
|
407.3
|
|
|
82.6
|
|
|
80.6
|
|
|
92.7
|
|
|
31.8
|
|
|
695.0
|
|
|
212.5
|
|
|
107.1
|
|
|
243.3
|
|
|
562.9
|
Less undivided interest
|
|
|
61.1
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
61.1
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Copper sales from own mines on a
consolidated basis
|
|
|
346.2
|
|
|
82.6
|
|
|
80.6
|
|
|
92.7
|
|
|
31.8
|
|
|
633.9
|
|
|
212.5
|
|
|
107.1
|
|
|
243.3
|
|
|
562.9
|
Less minority participants
shares
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
42.5
|
|
|
49.7
|
|
|
119.2
|
|
|
211.4
|
|
|
|
|
|
|
Copper sales from own mines on a
pro rata basis
|
|
|
346.2
|
|
|
82.6
|
|
|
80.6
|
|
|
92.7
|
|
|
31.8
|
|
|
633.9
|
|
|
170.0
|
|
|
57.4
|
|
|
124.1
|
|
|
351.5
|
|
|
|
|
|
|
Total purchased copper
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3.1
|
|
|
|
|
|
|
|
|
3.1
|
|
|
|
|
|
|
Total copper sales on a
consolidated basis
|
|
|
346.2
|
|
|
82.6
|
|
|
80.6
|
|
|
92.7
|
|
|
31.8
|
|
|
633.9
|
|
|
215.6
|
|
|
107.1
|
|
|
243.3
|
|
|
566.0
|
|
|
|
|
|
|
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income (loss)
|
|
$
|
820.6
|
|
|
317.8
|
|
|
559.8
|
|
|
148.1
|
|
|
43.5
|
|
|
1,889.8
|
|
|
794.7
|
|
|
418.2
|
|
|
1,070.9
|
|
|
2,283.8
|
S-137
PDMC results by
reportable segments (continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
U.S.
mines
|
|
|
South American
mines
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Candelaria/
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Chino/
|
|
|
|
|
|
|
|
|
Ojos del
|
|
Cerro
|
|
|
|
|
|
|
Morenci
|
|
|
Bagdad
|
|
Sierrita
|
|
|
Cobre
|
|
|
Tyrone
|
|
|
Subtotal
|
|
|
Salado
|
|
Verde
|
|
El Abra
|
|
Subtotal
|
|
|
Special items and provisions, net
|
|
|
(1.4
|
)
|
|
|
2.2
|
|
|
(5.1
|
)
|
|
|
(24.5
|
)
|
|
|
(2.2
|
)
|
|
|
(31.0
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income (loss) before
special items and provisions, net
|
|
$
|
822.0
|
|
|
|
315.6
|
|
|
564.9
|
|
|
|
172.6
|
|
|
|
45.7
|
|
|
|
1,920.8
|
|
|
|
794.7
|
|
|
418.2
|
|
|
1,070.9
|
|
|
2,283.8
|
Revenues, operating costs and expenses of PDMCs segments
included allocations that may not be reflective of market
conditions. Additionally, certain costs were not allocated to
the reportable segments.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
U.S.
mines
|
|
South American
mines
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Candelaria/
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Chino/
|
|
|
|
|
|
Ojos del
|
|
Cerro
|
|
|
|
|
|
|
Morenci
|
|
Bagdad
|
|
Sierrita
|
|
Cobre
|
|
Tyrone
|
|
Subtotal
|
|
Salado
|
|
Verde
|
|
El Abra
|
|
Subtotal
|
|
|
2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Copper production (thousand short
tons):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total production
|
|
|
400.0
|
|
|
100.6
|
|
|
79.3
|
|
|
104.8
|
|
|
40.5
|
|
|
725.2
|
|
|
210.4
|
|
|
103.1
|
|
|
232.2
|
|
|
545.7
|
Less undivided interest
|
|
|
60.0
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
60.0
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Copper production on a consolidated
basis
|
|
|
340.0
|
|
|
100.6
|
|
|
79.3
|
|
|
104.8
|
|
|
40.5
|
|
|
665.2
|
|
|
210.4
|
|
|
103.1
|
|
|
232.2
|
|
|
545.7
|
Less minority participants
shares
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
36.0
|
|
|
35.9
|
|
|
113.8
|
|
|
185.7
|
|
|
|
|
|
|
Copper production on a pro rata
basis
|
|
|
340.0
|
|
|
100.6
|
|
|
79.3
|
|
|
104.8
|
|
|
40.5
|
|
|
665.2
|
|
|
174.4
|
|
|
67.2
|
|
|
118.4
|
|
|
360.0
|
|
|
|
|
|
|
Copper sales (thousand short tons):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total copper sales from own mines
|
|
|
400.0
|
|
|
104.4
|
|
|
82.8
|
|
|
104.8
|
|
|
40.5
|
|
|
732.5
|
|
|
210.6
|
|
|
102.7
|
|
|
233.3
|
|
|
546.6
|
Less undivided interest
|
|
|
60.0
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
60.0
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Copper sales from own mines on a
consolidated basis
|
|
|
340.0
|
|
|
104.4
|
|
|
82.8
|
|
|
104.8
|
|
|
40.5
|
|
|
672.5
|
|
|
210.6
|
|
|
102.7
|
|
|
233.3
|
|
|
546.6
|
Less minority participants
shares
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
36.1
|
|
|
36.4
|
|
|
114.3
|
|
|
186.8
|
|
|
|
|
|
|
S-138
PDMC results by
reportable segments (continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
U.S.
mines
|
|
|
South American
mines
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Candelaria/
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Chino/
|
|
|
|
|
|
|
|
|
Ojos del
|
|
Cerro
|
|
|
|
|
|
|
Morenci
|
|
|
Bagdad
|
|
Sierrita
|
|
Cobre
|
|
|
Tyrone
|
|
|
Subtotal
|
|
|
Salado
|
|
Verde
|
|
El Abra
|
|
Subtotal
|
|
|
Copper sales from own mines on a
pro rata basis
|
|
|
340.0
|
|
|
|
104.4
|
|
|
82.8
|
|
|
104.8
|
|
|
|
40.5
|
|
|
|
672.5
|
|
|
|
174.5
|
|
|
66.3
|
|
|
119.0
|
|
|
359.8
|
|
|
|
|
|
|
Total purchased copper
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
23.1
|
|
|
|
|
|
|
|
|
23.1
|
|
|
|
|
|
|
Total copper sales on a
consolidated basis
|
|
|
340.0
|
|
|
|
104.4
|
|
|
82.8
|
|
|
104.8
|
|
|
|
40.5
|
|
|
|
672.5
|
|
|
|
233.7
|
|
|
102.7
|
|
|
233.3
|
|
|
569.7
|
|
|
|
|
|
|
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income (loss)
|
|
$
|
399.9
|
|
|
|
389.8
|
|
|
568.8
|
|
|
(15.3
|
)
|
|
|
(209.1
|
)
|
|
|
1,134.1
|
|
|
|
306.8
|
|
|
209.8
|
|
|
274.7
|
|
|
791.3
|
Special items and provisions, net
|
|
|
(0.2
|
)
|
|
|
12.1
|
|
|
1.2
|
|
|
(64.5
|
)
|
|
|
(215.7
|
)
|
|
|
(267.1
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income (loss) before
special items and provisions, net
|
|
$
|
400.1
|
|
|
|
377.7
|
|
|
567.6
|
|
|
49.2
|
|
|
|
6.6
|
|
|
|
1,401.2
|
|
|
|
306.8
|
|
|
209.8
|
|
|
274.7
|
|
|
791.3
|
|
|
Revenues, operating costs and expenses of PDMCs segments
included allocations that may not be reflective of market
conditions. Additionally, certain costs were not allocated to
the reportable segments.
S-139
PDMC results by
reportable segments (continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
U.S.
mines
|
|
|
South American
mines
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Candelaria/
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Chino/
|
|
|
|
|
|
|
|
|
Ojos del
|
|
Cerro
|
|
|
|
|
|
|
Morenci
|
|
|
Bagdad
|
|
Sierrita
|
|
Cobre
|
|
|
Tyrone
|
|
|
Subtotal
|
|
|
Salado
|
|
Verde
|
|
El Abra
|
|
Subtotal
|
|
|
2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Copper production (thousand short
tons):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total production
|
|
|
420.3
|
|
|
|
110.1
|
|
|
77.5
|
|
|
91.7
|
|
|
|
43.1
|
|
|
|
742.7
|
|
|
|
230.9
|
|
|
97.6
|
|
|
240.3
|
|
|
568.8
|
Less undivided interest
|
|
|
63.0
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
63.0
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Copper production on a consolidated
basis
|
|
|
357.3
|
|
|
|
110.1
|
|
|
77.5
|
|
|
91.7
|
|
|
|
43.1
|
|
|
|
679.7
|
|
|
|
230.9
|
|
|
97.6
|
|
|
240.3
|
|
|
568.8
|
Less minority participants
shares
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
44.1
|
|
|
17.1
|
|
|
117.7
|
|
|
178.9
|
|
|
|
|
|
|
Copper production on a pro rata
basis
|
|
|
357.3
|
|
|
|
110.1
|
|
|
77.5
|
|
|
91.7
|
|
|
|
43.1
|
|
|
|
679.7
|
|
|
|
186.8
|
|
|
80.5
|
|
|
122.6
|
|
|
389.9
|
|
|
|
|
|
|
Copper sales (thousand short tons):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total copper sales from own mines
|
|
|
420.3
|
|
|
|
111.9
|
|
|
79.2
|
|
|
91.7
|
|
|
|
43.1
|
|
|
|
746.2
|
|
|
|
233.5
|
|
|
98.2
|
|
|
240.8
|
|
|
572.5
|
Less undivided interest
|
|
|
63.0
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
63.0
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Copper sales from own mines on a
consolidated basis
|
|
|
357.3
|
|
|
|
111.9
|
|
|
79.2
|
|
|
91.7
|
|
|
|
43.1
|
|
|
|
683.2
|
|
|
|
233.5
|
|
|
98.2
|
|
|
240.8
|
|
|
572.5
|
Less minority participants
shares
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
44.6
|
|
|
17.2
|
|
|
118.0
|
|
|
179.8
|
|
|
|
|
|
|
Copper sales from own mines on a
pro rata basis
|
|
|
357.3
|
|
|
|
111.9
|
|
|
79.2
|
|
|
91.7
|
|
|
|
43.1
|
|
|
|
683.2
|
|
|
|
188.9
|
|
|
81.0
|
|
|
122.8
|
|
|
392.7
|
|
|
|
|
|
|
Total purchased copper
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
37.1
|
|
|
|
|
|
|
|
|
37.1
|
|
|
|
|
|
|
Total copper sales on a
consolidated basis
|
|
|
357.3
|
|
|
|
111.9
|
|
|
79.2
|
|
|
91.7
|
|
|
|
43.1
|
|
|
|
683.2
|
|
|
|
270.6
|
|
|
98.2
|
|
|
240.8
|
|
|
609.6
|
|
|
|
|
|
|
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income (loss)
|
|
$
|
375.7
|
|
|
|
174.9
|
|
|
264.3
|
|
|
57.6
|
|
|
|
22.9
|
|
|
|
895.4
|
|
|
|
303.3
|
|
|
130.0
|
|
|
273.7
|
|
|
707.0
|
Special items and provisions, net
|
|
|
(0.6
|
)
|
|
|
|
|
|
|
|
|
(1.2
|
)
|
|
|
(5.8
|
)
|
|
|
(7.6
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income (loss) before
special items and provisions, net
|
|
$
|
376.3
|
|
|
|
174.9
|
|
|
264.3
|
|
|
58.8
|
|
|
|
28.7
|
|
|
|
903.0
|
|
|
|
303.3
|
|
|
130.0
|
|
|
273.7
|
|
|
707.0
|
|
|
Revenues, operating costs and expenses of PDMCs segments
included allocations that may not be reflective of market
conditions. Additionally, certain costs were not allocated to
the reportable segments.
S-140
PDMC results by
reportable segments (continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Primary
|
|
|
|
|
|
|
PDMC
|
|
|
|
|
|
|
|
|
|
molybdenum
|
|
Manufacturing
|
|
|
Sales
|
|
segments
|
|
|
Other
|
|
|
Total
PDMC
|
|
|
|
|
2006
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Copper production (thousand short
tons):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total production
|
|
|
|
|
|
5.6
|
|
|
|
|
|
|
1,267.8
|
|
|
|
12.1
|
|
|
|
1,279.9
|
|
Less undivided interest
|
|
|
|
|
|
|
|
|
|
|
|
|
61.2
|
|
|
|
|
|
|
|
61.2
|
|
|
|
|
|
|
|
Copper production on a consolidated
basis
|
|
|
|
|
|
5.6
|
|
|
|
|
|
|
1,206.6
|
|
|
|
12.1
|
|
|
|
1,218.7
|
|
Less minority participants
shares
|
|
|
|
|
|
|
|
|
|
|
|
|
212.4
|
|
|
|
|
|
|
|
212.4
|
|
|
|
|
|
|
|
Copper production on a pro rata
basis
|
|
|
|
|
|
5.6
|
|
|
|
|
|
|
994.2
|
|
|
|
12.1
|
|
|
|
1,006.3
|
|
|
|
|
|
|
|
Copper sales (thousand short tons):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total copper sales from own mines
|
|
|
|
|
|
5.6
|
|
|
|
|
|
|
1,263.5
|
|
|
|
12.1
|
|
|
|
1,275.6
|
|
Less undivided interest
|
|
|
|
|
|
|
|
|
|
|
|
|
61.1
|
|
|
|
|
|
|
|
61.1
|
|
|
|
|
|
|
|
Copper sales from own mines on a
consolidated basis
|
|
|
|
|
|
5.6
|
|
|
|
|
|
|
1,202.4
|
|
|
|
12.1
|
|
|
|
1,214.5
|
|
Less minority participants
shares
|
|
|
|
|
|
|
|
|
|
|
|
|
211.4
|
|
|
|
|
|
|
|
211.4
|
|
|
|
|
|
|
|
Copper sales from own mines on a
pro rata basis
|
|
|
|
|
|
5.6
|
|
|
|
|
|
|
991.0
|
|
|
|
12.1
|
|
|
|
1,003.1
|
|
|
|
|
|
|
|
Total purchased copper
|
|
|
|
|
|
364.1
|
|
|
|
0.6
|
|
|
367.8
|
|
|
|
|
|
|
|
367.8
|
|
|
|
|
|
|
|
Total copper sales on a
consolidated basis
|
|
|
|
|
|
369.7
|
|
|
|
0.6
|
|
|
1,570.2
|
|
|
|
12.1
|
|
|
|
1,582.3
|
|
|
|
|
|
|
|
Molybdenum production (thousand
pounds):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
PrimaryHenderson
|
|
|
37,071
|
|
|
|
|
|
|
|
|
|
37,071
|
|
|
|
|
|
|
|
37,071
|
|
By-product:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Bagdad
|
|
|
10,300
|
|
|
|
|
|
|
|
|
|
10,300
|
|
|
|
|
|
|
|
10,300
|
|
Sierrita
|
|
|
19,974
|
|
|
|
|
|
|
|
|
|
19,974
|
|
|
|
|
|
|
|
19,974
|
|
Chino
|
|
|
814
|
|
|
|
|
|
|
|
|
|
814
|
|
|
|
|
|
|
|
814
|
|
|
|
|
|
|
|
Total molybdenum production
|
|
|
68,159
|
|
|
|
|
|
|
|
|
|
68,159
|
|
|
|
|
|
|
|
68,159
|
|
|
|
|
|
|
|
Molybdenum sales (thousand pounds):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Phelps Dodge share from own
mines
|
|
|
68,785
|
|
|
|
|
|
|
|
|
|
68,785
|
|
|
|
|
|
|
|
68,785
|
|
Purchased molybdenum
|
|
|
8,349
|
|
|
|
|
|
|
|
|
|
8,349
|
|
|
|
|
|
|
|
8,349
|
|
|
|
|
|
|
|
Total molybdenum sales
|
|
|
77,134
|
|
|
|
|
|
|
|
|
|
77,134
|
|
|
|
|
|
|
|
77,134
|
|
|
|
|
|
|
|
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income (loss)
|
|
$
|
439.1
|
|
|
(31.5
|
)
|
|
|
8.1
|
|
|
4,589.3
|
|
|
|
(223.6
|
)
|
|
|
4,365.7
|
|
Special items and provisions, net
|
|
|
6.9
|
|
|
(2.3
|
)
|
|
|
|
|
|
(26.4
|
)
|
|
|
(19.2
|
)
|
|
|
(45.6
|
)
|
Operating income (loss) before
special items and provisions, net
|
|
$
|
432.2
|
|
|
(29.2
|
)
|
|
|
8.1
|
|
|
4,615.7
|
|
|
|
(204.4
|
)
|
|
|
4,411.3
|
|
|
|
Revenues, operating costs and expenses of PDMCs segments
included allocations that may not be reflective of market
conditions. Additionally, certain costs were not allocated to
the reportable segments.
S-141
PDMC results by
reportable segments (continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Primary
|
|
|
|
|
|
|
|
PDMC
|
|
|
|
|
|
|
|
|
|
molybdenum
|
|
|
Manufacturing
|
|
|
Sales
|
|
segments
|
|
|
Other
|
|
|
Total
PDMC
|
|
|
|
|
2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Copper production (thousand short
tons):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total production
|
|
|
|
|
|
|
2.3
|
|
|
|
|
|
|
1,273.2
|
|
|
|
14.8
|
|
|
|
1,288.0
|
|
Less undivided interest
|
|
|
|
|
|
|
|
|
|
|
|
|
|
60.0
|
|
|
|
|
|
|
|
60.0
|
|
|
|
|
|
|
|
Copper production on a consolidated
basis
|
|
|
|
|
|
|
2.3
|
|
|
|
|
|
|
1,213.2
|
|
|
|
14.8
|
|
|
|
1,228.0
|
|
Less minority participants
shares
|
|
|
|
|
|
|
|
|
|
|
|
|
|
185.7
|
|
|
|
|
|
|
|
185.7
|
|
|
|
|
|
|
|
Copper production on a pro rata
basis
|
|
|
|
|
|
|
2.3
|
|
|
|
|
|
|
1,027.5
|
|
|
|
14.8
|
|
|
|
1,042.3
|
|
|
|
|
|
|
|
Copper sales (thousand short tons):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total copper sales from own mines
|
|
|
|
|
|
|
2.3
|
|
|
|
|
|
|
1,281.4
|
|
|
|
17.0
|
|
|
|
1,298.4
|
|
Less undivided interest
|
|
|
|
|
|
|
|
|
|
|
|
|
|
60.0
|
|
|
|
|
|
|
|
60.0
|
|
|
|
|
|
|
|
Copper sales from own mines on a
consolidated basis
|
|
|
|
|
|
|
2.3
|
|
|
|
|
|
|
1,221.4
|
|
|
|
17.0
|
|
|
|
1,238.4
|
|
Less minority participants
shares
|
|
|
|
|
|
|
|
|
|
|
|
|
|
186.8
|
|
|
|
|
|
|
|
186.8
|
|
|
|
|
|
|
|
Copper sales from own mines on a
pro rata basis
|
|
|
|
|
|
|
2.3
|
|
|
|
|
|
|
1,034.6
|
|
|
|
17.0
|
|
|
|
1,051.6
|
|
|
|
|
|
|
|
Total purchased copper
|
|
|
|
|
|
|
369.5
|
|
|
|
18.1
|
|
|
410.7
|
|
|
|
|
|
|
|
410.7
|
|
|
|
|
|
|
|
Total copper sales on a
consolidated basis
|
|
|
|
|
|
|
371.8
|
|
|
|
18.1
|
|
|
1,632.1
|
|
|
|
17.0
|
|
|
|
1,649.1
|
|
|
|
|
|
|
|
Molybdenum production (thousand
pounds):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
PrimaryHenderson
|
|
|
32,201
|
|
|
|
|
|
|
|
|
|
|
32,201
|
|
|
|
|
|
|
|
32,201
|
|
By-product:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Bagdad
|
|
|
10,952
|
|
|
|
|
|
|
|
|
|
|
10,952
|
|
|
|
|
|
|
|
10,952
|
|
Sierrita
|
|
|
18,610
|
|
|
|
|
|
|
|
|
|
|
18,610
|
|
|
|
|
|
|
|
18,610
|
|
Chino
|
|
|
543
|
|
|
|
|
|
|
|
|
|
|
543
|
|
|
|
|
|
|
|
543
|
|
|
|
|
|
|
|
Total molybdenum production
|
|
|
62,306
|
|
|
|
|
|
|
|
|
|
|
62,306
|
|
|
|
|
|
|
|
62,306
|
|
|
|
|
|
|
|
Molybdenum sales (thousand pounds):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Phelps Dodge share from own
mines
|
|
|
59,947
|
|
|
|
|
|
|
|
|
|
|
59,947
|
|
|
|
|
|
|
|
59,947
|
|
Purchased molybdenum
|
|
|
12,830
|
|
|
|
|
|
|
|
|
|
|
12,830
|
|
|
|
|
|
|
|
12,830
|
|
|
|
|
|
|
|
Total molybdenum sales
|
|
|
72,777
|
|
|
|
|
|
|
|
|
|
|
72,777
|
|
|
|
|
|
|
|
72,777
|
|
|
|
|
|
|
|
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income (loss)
|
|
$
|
324.3
|
|
|
|
(148.1
|
)
|
|
|
1.7
|
|
|
2,103.3
|
|
|
|
(173.4
|
)
|
|
|
1,929.9
|
|
Special items and provisions, net
|
|
|
(0.8
|
)
|
|
|
(154.0
|
)
|
|
|
|
|
|
(421.9
|
)
|
|
|
(25.4
|
)
|
|
|
(447.3
|
)
|
|
|
|
|
|
|
Operating income (loss) before
special items and provisions, net
|
|
$
|
325.1
|
|
|
|
5.9
|
|
|
|
1.7
|
|
|
2,525.2
|
|
|
|
(148.0
|
)
|
|
|
2,377.2
|
|
|
|
Revenues, operating costs and expenses of PDMCs segments
included allocations that may not be reflective of market
conditions. Additionally, certain costs were not allocated to
the reportable segments.
S-142
PDMC results by
reportable segments (continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Primary
|
|
|
|
|
|
|
PDMC
|
|
|
|
|
|
|
|
|
|
molybdenum
|
|
Manufacturing
|
|
|
Sales
|
|
segments
|
|
|
Other
|
|
|
Total
PDMC
|
|
|
|
|
2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Copper production (thousand short
tons):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total production
|
|
|
|
|
|
2.3
|
|
|
|
|
|
|
1,313.8
|
|
|
|
9.8
|
|
|
|
1,323.6
|
|
Less undivided interest
|
|
|
|
|
|
|
|
|
|
|
|
|
63.0
|
|
|
|
|
|
|
|
63.0
|
|
|
|
|
|
|
|
Copper production on a consolidated
basis
|
|
|
|
|
|
2.3
|
|
|
|
|
|
|
1,250.8
|
|
|
|
9.8
|
|
|
|
1,260.6
|
|
Less minority participants
shares
|
|
|
|
|
|
|
|
|
|
|
|
|
178.9
|
|
|
|
|
|
|
|
178.9
|
|
|
|
|
|
|
|
Copper production on a pro rata
basis
|
|
|
|
|
|
2.3
|
|
|
|
|
|
|
1,071.9
|
|
|
|
9.8
|
|
|
|
1,081.7
|
|
|
|
|
|
|
|
Copper sales (thousand short tons):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total copper sales from own mines
|
|
|
|
|
|
2.3
|
|
|
|
|
|
|
1,321.0
|
|
|
|
10.9
|
|
|
|
1,331.9
|
|
Less undivided interest
|
|
|
|
|
|
|
|
|
|
|
|
|
63.0
|
|
|
|
|
|
|
|
63.0
|
|
|
|
|
|
|
|
Copper sales from own mines on a
consolidated basis
|
|
|
|
|
|
2.3
|
|
|
|
|
|
|
1,258.0
|
|
|
|
10.9
|
|
|
|
1,268.9
|
|
Less minority participants
shares
|
|
|
|
|
|
|
|
|
|
|
|
|
179.8
|
|
|
|
|
|
|
|
179.8
|
|
|
|
|
|
|
|
Copper sales from own mines on a
pro rata basis
|
|
|
|
|
|
2.3
|
|
|
|
|
|
|
1,078.2
|
|
|
|
10.9
|
|
|
|
1,089.1
|
|
|
|
|
|
|
|
Total purchased copper
|
|
|
|
|
|
394.0
|
|
|
|
1.9
|
|
|
433.0
|
|
|
|
|
|
|
|
433.0
|
|
|
|
|
|
|
|
Total copper sales on a
consolidated basis
|
|
|
|
|
|
396.3
|
|
|
|
1.9
|
|
|
1,691.0
|
|
|
|
10.9
|
|
|
|
1,701.9
|
|
|
|
|
|
|
|
Molybdenum production (thousand
pounds):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
PrimaryHenderson
|
|
|
27,520
|
|
|
|
|
|
|
|
|
|
27,520
|
|
|
|
|
|
|
|
27,520
|
|
By-product:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Bagdad
|
|
|
7,910
|
|
|
|
|
|
|
|
|
|
7,910
|
|
|
|
|
|
|
|
7,910
|
|
Sierrita
|
|
|
22,041
|
|
|
|
|
|
|
|
|
|
22,041
|
|
|
|
|
|
|
|
22,041
|
|
Chino
|
|
|
18
|
|
|
|
|
|
|
|
|
|
18
|
|
|
|
|
|
|
|
18
|
|
|
|
|
|
|
|
Total molybdenum production
|
|
|
57,489
|
|
|
|
|
|
|
|
|
|
57,489
|
|
|
|
|
|
|
|
57,489
|
|
|
|
|
|
|
|
Molybdenum sales (thousand pounds):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Phelps Dodge share from own
mines
|
|
|
63,108
|
|
|
|
|
|
|
|
|
|
63,108
|
|
|
|
|
|
|
|
63,108
|
|
Purchased molybdenum
|
|
|
12,844
|
|
|
|
|
|
|
|
|
|
12,844
|
|
|
|
|
|
|
|
12,844
|
|
|
|
|
|
|
|
Total molybdenum sales
|
|
|
75,952
|
|
|
|
|
|
|
|
|
|
75,952
|
|
|
|
|
|
|
|
75,952
|
|
|
|
|
|
|
|
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income (loss)
|
|
$
|
103.3
|
|
|
29.1
|
|
|
|
4.1
|
|
|
1,738.9
|
|
|
|
(132.2
|
)
|
|
|
1,606.7
|
|
Special items and provisions, net
|
|
|
0.3
|
|
|
(3.2
|
)
|
|
|
|
|
|
(10.5
|
)
|
|
|
(0.8
|
)
|
|
|
(11.3
|
)
|
|
|
|
|
|
|
Operating income (loss) before
special items and provisions, net
|
|
$
|
103.0
|
|
|
32.3
|
|
|
|
4.1
|
|
|
1,749.4
|
|
|
|
(131.4
|
)
|
|
|
1,618.0
|
|
|
|
Revenues, operating costs and expenses of PDMCs segments
included allocations that may not be reflective of market
conditions. Additionally, certain costs were not allocated to
the reportable segments.
S-143
Sales of copper
(U.S. and South America) and molybdenum
PDMCs Manufacturing and Sales segments are responsible for
selling all copper produced at Phelps Dodges
U.S. mines. Intersegment revenues of individual
U.S. mines represent an internal allocation based on
PDMCs sales to unaffiliated customers based on realized
copper prices, which includes the impact of net copper pricing
adjustments mostly associated with Phelps Dodges 2005,
2006 and 2007 copper collars and copper put options. Therefore,
the following discussion and analysis combines U.S. mining
operations with the Manufacturing and Sales segments, along with
other mining activities. The Sales segment also sells any copper
not sold by PDMCs South American mines to third parties.
In 2006, South American mines sold approximately 41 percent
of their copper to the Sales segment, compared with
approximately 45 percent in 2005 and 41 percent in
2004. Intersegment sales by the South American mines are based
upon arms-length prices at the time of the sale. Intersegment
sales of any individual mine may not be reflective of the actual
prices PDMC ultimately realizes due to a variety of factors,
including additional processing, timing of sales to unaffiliated
customers and transportation premiums. These sales are reflected
in the Manufacturing and Sales segments.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
|
(Dollars
in millions)
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
|
U.S. mining
operations(a)(b):
|
|
|
|
|
|
|
|
|
|
|
|
|
Unaffiliated customers
|
|
$
|
6,879.1
|
|
|
|
4,182.3
|
|
|
|
3,518.5
|
|
Intersegment elimination
|
|
|
(1,412.2
|
)
|
|
|
(814.8
|
)
|
|
|
(663.7
|
)
|
|
|
|
|
|
|
|
|
|
5,466.9
|
|
|
|
3,367.5
|
|
|
|
2,854.8
|
|
|
|
|
|
|
|
South American
mines(b)(c):
|
|
|
|
|
|
|
|
|
|
|
|
|
Unaffiliated customers
|
|
|
2,029.6
|
|
|
|
977.1
|
|
|
|
939.6
|
|
Intersegment
|
|
|
1,412.2
|
|
|
|
814.8
|
|
|
|
663.7
|
|
|
|
|
|
|
|
|
|
|
3,441.8
|
|
|
|
1,791.9
|
|
|
|
1,603.3
|
|
|
|
|
|
|
|
Primary molybdenum:
|
|
|
|
|
|
|
|
|
|
|
|
|
Unaffiliated customers
|
|
|
1,747.7
|
|
|
|
1,938.1
|
|
|
|
985.3
|
|
Intersegment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,747.7
|
|
|
|
1,938.1
|
|
|
|
985.3
|
|
|
|
|
|
|
|
Total PDMC:
|
|
|
|
|
|
|
|
|
|
|
|
|
Unaffiliated customers
|
|
$
|
10,656.4
|
|
|
|
7,097.5
|
|
|
|
5,443.4
|
|
|
|
|
|
|
(a)
|
|
U.S. mining operations
comprised the following reportable segments: Morenci, Bagdad,
Sierrita, Chino/Cobre, Tyrone, Manufacturing and Sales, along
with other mining activities.
|
|
(b)
|
|
For the year ended
December 31, 2006, U.S. mining operations were
negatively impacted by pre-tax net copper pricing adjustments of
approximately $1.0 billion associated with Phelps
Dodges copper collar and copper put options. For the year
ended December 31, 2005, U.S. mining operations and
South American mines were negatively impacted by net copper
pricing adjustments of $277.7 million and
$132.8 million, respectively, associated with Phelps
Dodges copper collar and copper put options.
|
|
(c)
|
|
South American mines comprised the
following segments: Candelaria/Ojos del Salado, Cerro Verde and
El Abra.
|
The impact of net copper pricing adjustments associated with
Phelps Dodges copper collars and copper put options is
allocated to its U.S. mining operations based on their
percentage of annual sales. These adjustments are not allocated
to its South American mines; however, in
S-144
2005, El Abra entered into a zero-premium copper collar program.
The following table summarizes, on a segment basis, the impact
of net pre-tax copper pricing adjustments associated with Phelps
Dodges copper collars and copper put options for the years
2006 and 2005:
|
|
|
|
|
|
|
|
|
|
|
(Dollars
in millions)
|
|
2006
|
|
|
2005
|
|
|
|
|
U.S. mining operations:
|
|
|
|
|
|
|
|
|
Morenci
|
|
$
|
(552.4
|
)
|
|
|
(138.1
|
)
|
Bagdad
|
|
|
(131.8
|
)
|
|
|
(42.4
|
)
|
Sierrita
|
|
|
(112.9
|
)
|
|
|
(32.3
|
)
|
Chino
|
|
|
(136.8
|
)
|
|
|
(40.7
|
)
|
Tyrone
|
|
|
(50.8
|
)
|
|
|
(16.5
|
)
|
Manufacturing
|
|
|
(5.1
|
)
|
|
|
(0.9
|
)
|
Other
|
|
|
(19.1
|
)
|
|
|
(6.8
|
)
|
|
|
|
|
|
|
|
|
|
(1,008.9
|
)
|
|
|
(277.7
|
)
|
|
|
|
|
|
|
South American mines:
|
|
|
|
|
|
|
|
|
El Abra
|
|
|
|
|
|
|
(132.8
|
)
|
|
|
|
|
|
|
|
|
$
|
(1,008.9
|
)
|
|
|
(410.5
|
)
|
|
|
U.S. mining
operationssales
Sales and other operating revenues by U.S. mining
operations increased $2.1 billion, or 62 percent, in
2006 compared with 2005 primarily due to higher realized copper
prices (approximately $2.0 billion) including the negative
impact of higher net copper pricing adjustments for Phelps
Dodges copper collars and copper put options.
In 2005, sales and other operating revenues by U.S. mining
operations increased $512.7 million, or 18 percent,
compared with 2004 primarily due to higher realized copper
prices (approximately $553 million) including the negative
impact of higher net copper pricing adjustments for Phelps
Dodges copper collars and copper put options; partially
offset by lower copper sales volumes, including purchased copper
(approximately $45 million).
South American
minessales
Sales and other operating revenues by South American mines
increased $1.6 billion, or 92 percent, in 2006
compared with 2005 primarily due to higher realized copper
prices (approximately $1.7 billion).
In 2005, sales and other operating revenues by South American
mines increased $188.6 million, or 12 percent,
compared with 2004 primarily due to higher realized copper
prices (approximately $329 million) including the negative
impact of higher net copper pricing adjustments for El
Abras 2005 copper collars, and higher precious metals
revenue (approximately $6 million); partially offset by
lower copper sales volumes (approximately $105 million)
including purchased copper, and higher markdown of concentrates
from cathode prices due to higher treatment and refining charges
(approximately $59 million).
Primary
molybdenumsales
Sales and other operating revenues by Primary Molybdenum
decreased $190.4 million, or 10 percent, in 2006
compared with 2005 primarily due to lower average molybdenum
S-145
realizations (approximately $310 million), which were
partially offset by higher primary molybdenum sales volumes
(approximately $113 million).
In 2005, sales and other operating revenues by Primary
Molybdenum increased $952.8 million, or 97 percent,
compared with 2004 primarily due to higher average molybdenum
realizations (approximately $962 million) and higher
molybdenum tolling revenue (approximately $24 million);
partially offset by lower primary molybdenum sales volumes
(approximately $40 million).
Operating income
for copper (U.S. and South America) and molybdenum
In addition to the allocation of revenues, Phelps Dodges
management allocates certain operating costs, expenses and
capital of PDMCs segments that may not be reflective of
market conditions. Phelps Dodge also does not allocate all costs
and expenses applicable to a mine or operation from the division
or corporate offices. Accordingly, the segment information
reflects management determinations that may not be indicative of
actual financial performance of each segment as if it was an
independent entity.
The following table summarizes PDMCs operating income,
special pre-tax items and provisions, net, and the resultant
operating income excluding these special items and provisions,
net, for the years 2006, 2005 and 2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Dollars
in millions)
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
|
Segment operating income:
|
|
|
|
|
|
|
|
|
|
|
|
|
U.S. mining
operations(a)(c)
|
|
$
|
1,642.8
|
|
|
|
814.3
|
|
|
|
796.4
|
|
South American
mines(b)(c)
|
|
|
2,283.8
|
|
|
|
791.3
|
|
|
|
707.0
|
|
Primary molybdenum
|
|
|
439.1
|
|
|
|
324.3
|
|
|
|
103.3
|
|
|
|
|
|
|
|
|
|
$
|
4,365.7
|
|
|
|
1,929.9
|
|
|
|
1,606.7
|
|
|
|
|
|
|
|
Special, pre-tax items and
provisions, net:
|
|
|
|
|
|
|
|
|
|
|
|
|
U.S. mining
operations(a)
|
|
$
|
(52.5
|
)
|
|
|
(446.5
|
)
|
|
|
(11.6
|
)
|
South American
mines(b)
|
|
|
|
|
|
|
|
|
|
|
|
|
Primary molybdenum
|
|
|
6.9
|
|
|
|
(0.8
|
)
|
|
|
0.3
|
|
|
|
|
|
|
|
|
|
$
|
(45.6
|
)
|
|
|
(447.3
|
)
|
|
|
(11.3
|
)
|
|
|
|
|
|
|
Segment operating income excluding
|
|
|
|
|
|
|
|
|
|
|
|
|
special items and provisions, net:
|
|
|
|
|
|
|
|
|
|
|
|
|
U.S. mining
operations(a)(c)
|
|
$
|
1,695.3
|
|
|
|
1,260.8
|
|
|
|
808.0
|
|
South American
mines(b)(c)
|
|
|
2,283.8
|
|
|
|
791.3
|
|
|
|
707.0
|
|
Primary molybdenum
|
|
|
432.2
|
|
|
|
325.1
|
|
|
|
103.0
|
|
|
|
|
|
|
|
|
|
$
|
4,411.3
|
|
|
|
2,377.2
|
|
|
|
1,618.0
|
|
|
|
|
|
|
(a)
|
|
U.S. mining operations
comprised the following reportable segments: Morenci, Bagdad,
Sierrita, Chino/Cobre, Tyrone, Manufacturing and Sales, along
with other mining activities.
|
(b)
|
|
South American mines comprised the
following segments: Candelaria/Ojos del Salado, Cerro Verde and
El Abra.
|
(c)
|
|
For the year ended
December 31, 2006, U.S. mining operations were
negatively impacted by pre-tax net copper pricing adjustments of
approximately $1.0 billion associated with Phelps
Dodges copper collar and copper put options. For the year
ended December 31, 2005, U.S. mining operations and
South American mines were negatively impacted by net copper
pricing adjustments of $277.7 million and
$132.8 million, respectively, associated with Phelps
Dodges copper collar and copper put options.
|
Note:
|
|
Phelps Dodges non-GAAP
measure of special items and provisions, net, may not be
comparable to similarly titled measures reported by other
companies.
|
U.S. mining
operationsoperating income
U.S. mining operations reported operating income of
$1.6 billion, including special, net pre-tax charges of
$52.5 million in 2006, compared with $814.3 million,
including special, net pre-tax
S-146
charges of $446.5 million in 2005, and operating income of
$796.4 million, including special, net pre-tax charges of
$11.6 million in 2004. See PDMCs U.S. mining
operations below for further discussion.
Morenci
segmentoperating income
The Morenci open-pit mine, located in southeastern Arizona,
primarily produces electrowon copper cathodes and copper
concentrates. Phelps Dodge owns an 85 percent undivided
interest in Morenci, an unincorporated joint venture, and
applies the proportional consolidation method of accounting.
On June 1, 2005, Phelps Dodges board of directors
approved expenditures of $210 million (100 percent
basis) to construct a concentrate-leach, direct-electrowinning
facility at the Morenci copper mine, and to restart its
concentrator, which has been idle since 2001. The
concentrate-leach facility will utilize Phelps Dodges
proprietary medium-temperature, pressure-leaching and
direct-electrowinning technology that has been demonstrated at
the Bagdad copper mine. The concentrate-leach,
direct-electrowinning facility is expected to be in operation by
mid-2007, with copper production projected to be approximately
150 million pounds per year. Phelps Dodge also accelerated
the restart of the Morenci concentrator, which produced
approximately 52,000 tons of concentrate in 2006. Phelps
Dodges share of the concentrate produced by Morenci has
been, and will continue to be, treated at its smelter located in
Miami, Arizona, until the Morenci concentrate-leach,
direct-electrowinning facility is completed. To date,
approximately $128 million (Phelps Dodges share) has
been spent for the concentrate-leach, direct-electrowinning
facility and restart of the concentrator, of which approximately
$112 million (Phelps Dodges share) was spent during
2006.
Concentrate-leach technology, in conjunction with a conventional
milling and flotation concentrator, allows copper in sulfide
ores to be transformed into copper cathode through efficient
pressure leaching and electrowinning processes instead of
smelting and refining. Historically, sulfide ores have been
processed into copper anodes through a smelter. This decision
had consequences for several of Phelps Dodges other
southwest copper operations, resulting in the impairment of
certain assets in the 2005 second quarter.
Operating income of $820.6 million for 2006 increased
$420.7 million compared with 2005 primarily due to higher
realized copper prices (approximately $517 million)
including the negative impact of higher net copper pricing
adjustments for Phelps Dodges copper collars and copper
put options, and higher copper sales volumes (approximately
$19 million); partially offset by higher cost of copper
production (approximately $113 million). Higher cost of
copper production primarily was due to higher labor, supply,
operating and repair costs (approximately $160 million)
mostly associated with the restart of milling operations and
increased mining rates, and higher smelting, refining and
freight costs (approximately $15 million) due to higher
concentrate production associated with the restart of the
concentrator; partially offset by an increase in
work-in-process
inventories (approximately $60 million).
Operating income of $399.9 million for 2005 increased
$24.2 million compared with 2004 primarily due to higher
realized copper prices (approximately $135 million)
including the negative impact of higher net copper pricing
adjustments for Phelps Dodges copper collars and copper
put options; partially offset by higher cost of copper
production (approximately $70 million) and lower copper
sales volumes (approximately $45 million). Higher cost of
copper production primarily was due to (i) higher operating
and repair costs (approximately $63 million) mostly
associated with higher supply costs, 2005 first quarter
weather-related events and initial preparations for the restart
of milling operations, (ii) higher energy costs
(approximately
S-147
$25 million) and (iii) higher freight costs
(approximately $7 million); partially offset by lower
depreciation expense (approximately $13 million) primarily
due to lower production and depreciation rates, and an increase
in
work-in-process
inventories (approximately $7 million).
Bagdad
segmentoperating income
Phelps Dodges wholly owned Bagdad open-pit mine, located
in northwest Arizona, produces copper and molybdenum
concentrates and electrowon copper cathodes.
Operating income of $317.8 million for 2006 decreased
$72.0 million compared with 2005 primarily due to lower
by-product molybdenum revenues (approximately $103 million)
mostly resulting from lower average molybdenum prices, lower
copper sales volumes (approximately $59 million) and higher
cost of copper production (approximately $23 million);
partially offset by higher realized copper prices (approximately
$123 million) including the negative impact of higher net
copper pricing adjustments for Phelps Dodges copper
collars and copper put options. Higher cost of copper production
primarily was due to higher labor, supply and maintenance costs
(approximately $28 million) and higher electricity and
diesel costs (approximately $12 million); partially offset
by lower smelting, refining and freight costs (approximately
$14 million) resulting from lower concentrate production.
Operating income of $389.8 million for 2005 increased
$214.9 million compared with 2004 primarily due to higher
by-product molybdenum revenues (approximately $234 million)
resulting from higher average molybdenum prices and volumes, and
higher realized copper prices (approximately $41 million)
including the negative impact of higher net copper pricing
adjustments for Phelps Dodges copper collars and copper
put options; partially offset by higher cost of copper
production (approximately $49 million) and lower copper
sales volumes (approximately $23 million). Higher cost of
copper production primarily was due to (i) higher labor,
supply and maintenance costs (approximately $18 million),
(ii) higher diesel costs (approximately $9 million),
(iii) higher smelting, refining and freight costs
(approximately $6 million) resulting from higher
concentrate production volume, (iv) higher depreciation
expense (approximately $4 million), (v) higher
severance and property taxes (approximately $4 million) due
to higher copper and molybdenum prices and (vi) the
mitigation of damage and additional costs necessitated by record
rainfall in the 2005 first quarter (approximately
$4 million).
Sierrita
segmentoperating income
Phelps Dodges wholly owned Sierrita open-pit mine, located
near Green Valley, Arizona, produces copper and molybdenum
concentrates, electrowon copper cathodes and copper sulfate.
During 2006, Sierritas production of copper sulfate
totaled 8.3 million pounds. Copper sulfates copper
content is approximately 25 percent of an electrowon copper
cathode. Therefore, the production of copper sulfate for 2006
resulted in a reduction of Sierritas electrowon copper
cathode production by 2.1 million pounds.
Operating income of $559.8 million for 2006 decreased
$9.0 million compared with 2005 primarily due to lower
by-product molybdenum revenues (approximately $106 million)
resulting from lower average molybdenum prices, and higher cost
of copper production (approximately $30 million); partially
offset by higher realized copper prices (approximately
$132 million) including the negative impact of higher net
copper pricing adjustments for Phelps Dodges copper
collars and copper put options. Higher cost of copper production
was primarily due to higher supply costs (approximately
$12 million) mostly associated with reagents and diesel
fuel, higher severance and property taxes (approximately
$6 million) mostly resulting from higher
S-148
copper prices, and higher smelting, refining and freight costs
(approximately $6 million), and higher labor costs
(approximately $5 million).
Operating income of $568.8 million for 2005 increased
$304.5 million compared with 2004 primarily due to higher
by-product molybdenum revenues (approximately $300 million)
resulting from higher average molybdenum prices, higher realized
copper prices (approximately $35 million) including the
negative impact of higher net copper pricing adjustments for
Phelps Dodges copper collars and copper put options, and
higher copper sales volumes (approximately $7 million);
partially offset by higher cost of copper production
(approximately $38 million). Higher cost of copper
production primarily was due to higher mining and milling rates
(approximately $21 million) associated with
ramped-up
operations, higher diesel costs (approximately $5 million)
and higher severance and property taxes (approximately
$5 million) resulting from higher copper and molybdenum
prices and volumes.
Chino/Cobre
segmentoperating income (loss)
Phelps Dodges wholly owned Chino open-pit mine, located
near Silver City, New Mexico, produces electrowon copper
cathodes and copper and molybdenum concentrates. The segment
also includes Phelps Dodges wholly owned Cobre mine, which
is adjacent to the Chino mine and is currently on
care-and-maintenance
status.
Operating income of $148.1 million for 2006 increased
$163.4 million compared with 2005 primarily due to higher
realized copper prices (approximately $148 million)
including the negative impact of higher net copper pricing
adjustments for Phelps Dodges copper collars and copper
put options, and lower special, net pre-tax charges
($40.0 million) associated with both the absence of asset
impairment charges recognized at Cobre in the 2005 second
quarter and higher 2006 pre-tax charges for environmental
provisions; partially offset by lower copper sales volumes
(approximately $36 million).
An operating loss of $15.3 million for 2005 was unfavorable
by $72.9 million compared with 2004 primarily due to higher
special, net pre-tax charges ($63.3 million) mostly
associated with asset impairment charges recognized at Cobre in
the 2005 second quarter and higher cost of copper production
(approximately $103 million); partially offset by higher
copper sales volumes (approximately $34 million), higher
realized copper prices (approximately $44 million)
including the negative impact of higher net copper pricing
adjustments for Phelps Dodges copper collars and copper
put options, and higher by-product molybdenum revenues
(approximately $17 million) resulting from higher average
prices and volumes. Higher cost of copper production primarily
was due to (i) higher mining and milling costs
(approximately $71 million) resulting from the restart of
milling operations and
ramp-up of
mining operations, including increased stripping costs,
(ii) higher smelting and refining costs related to
increased concentrate production (approximately
$15 million), (iii) a decrease in heap-leach and
work-in-process
inventories (approximately $5 million) and (iv) higher
depreciation expense (approximately $6 million) due to
higher production volumes and straight-line depreciation of
equipment.
Tyrone
segmentoperating income (loss)
Phelps Dodges wholly owned Tyrone open-pit mine, located
near Tyrone, New Mexico, produces electrowon copper cathodes.
Operating income of $43.5 million for 2006 increased
$252.6 million compared with 2005 primarily due to
(i) lower special, net pre-tax charges
($213.5 million) mostly associated with the absence of
asset impairment charges recognized in the 2005 second quarter,
(ii) higher realized copper prices (approximately
$47 million) including the negative impact of higher net
copper
S-149
pricing adjustments for Phelps Dodges copper collars and
copper put options, and (iii) lower mining costs
(approximately $17 million) resulting from a decrease in
tons mined; partially offset by lower copper sales volumes
(approximately $26 million).
An operating loss of $209.1 million for 2005 was
unfavorable by $232.0 million compared with 2004 primarily
due to higher special, net pre-tax charges ($209.9 million)
mostly associated with asset impairment charges recognized in
the 2005 second quarter, higher mining costs (approximately
$36 million) resulting from an increase in tons mined, and
lower copper sales volumes (approximately $7 million);
partially offset by the effect of higher realized copper prices
(approximately $16 million) including the negative impact
of higher net copper pricing adjustments for Phelps Dodges
copper collars and copper put options, an increase in heap-leach
and
work-in-process
inventories (approximately $5 million) and lower
depreciation expense (approximately $4 million) mostly due
to lower production.
Manufacturing
segmentoperating income (loss)
The Manufacturing segment consists of conversion facilities,
including Phelps Dodges smelter, refinery, rod mills and
specialty copper products facility. This segment processes
copper produced at its mining operations and copper purchased
from others into copper anode, cathode, rod and custom copper
shapes. In addition, at times it smelts and refines copper and
produces copper rod and shapes for customers on a toll basis.
Toll arrangements require the tolling customer to deliver
appropriate copper-bearing material to Phelps Dodges
facilities, which it then processes into a product that is
returned to the customer. The customer pays PDMC for processing
its material into the specified products.
On October 15, 2006, the Miami smelter was shut down to
perform maintenance and repair on its furnace lining, as well as
other routine maintenance. The smelter restarted on
November 6, 2006.
An operating loss of $31.5 million for 2006 was favorable
by $116.6 million compared with 2005 primarily due to lower
special, net pre-tax charges ($151.7 million) mostly
associated with the absence of asset impairment charges
recognized at the Chino smelter and Miami refinery in the 2005
second quarter; partially offset by lower smelter revenues
(approximately $10 million) mostly due to the temporary
shutdown of the Miami smelter in the 2006 fourth quarter and
higher smelter operating costs (approximately $25 million)
primarily due to higher maintenance and supply costs and full
amortization of the July 2005 smelter shutdown.
An operating loss of $148.1 million for 2005 was
unfavorable by $177.2 million compared with 2004 primarily
due to (i) higher special, net pre-tax charges
($150.8 million) mostly associated with asset impairment
charges at the Chino smelter and Miami refinery in the 2005
second quarter, (ii) higher energy costs (approximately
$10 million), (iii) higher costs associated with a
fire at Phelps Dodges Norwich rod mill in January 2005
(approximately $4 million) and (iv) higher smelter
turnaround amortization (approximately $4 million)
primarily due to the early maintenance turnaround of the Miami
smelter in July 2005.
Sales
segmentoperating income
The Sales segment functions as an agent to purchase and sell
copper from Phelps Dodges U.S. mines and
Manufacturing segment. It also purchases and sells any copper
not sold by Phelps Dodges South American mines to third
parties. Copper is sold to others primarily as rod, cathode or
concentrate. Copper rod historically was sold to the HPC and
Magnet Wire
S-150
North American operations of PDIs Wire and Cable
segment. Since the disposition of those businesses, Phelps Dodge
has continued to sell copper rod and certain copper alloys to
them.
Operating income of $8.1 million for 2006 increased by
$6.4 million compared with 2005 primarily due to higher
treatment, refining and other charges (approximately
$7 million) associated with the resale of South American
concentrate.
Operating income of $1.7 million for 2005 was slightly
lower than operating income of $4.1 million for 2004.
PDMC
Otheroperating loss
PDMC Other, although not a reportable segment, includes Phelps
Dodges worldwide mineral exploration and development
programs, a process technology center whose primary activities
comprise improving existing processes and developing new
cost-competitive technologies, other ancillary operations,
including Phelps Dodges Miami, Bisbee and Tohono
operations, and eliminations within PDMC.
An operating loss of $223.6 million for 2006 was
unfavorable by $50.2 million compared with 2005 primarily
due to higher exploration spending, including feasibility
studies, (approximately $16 million) mostly in central
Africa and at our U.S. mines, higher employee and variable
incentive compensation expense (approximately $13 million)
and the absence of a 2005 first quarter gain associated with the
sale of an exploration property (approximately $10 million).
An operating loss of $173.4 million for 2005 was
unfavorable by $41.2 million compared with 2004 primarily
due to higher exploration spending, including feasibility
studies, (approximately $45 million) mostly in central
Africa and at Phelps Dodges U.S. mines, higher
research expense due to project development work at Phelps
Dodges Process Technology Center (approximately
$15 million) and recognition of a 2005 first quarter gain
associated with the sale of an exploration property
(approximately $10 million); partially offset by higher
special, net pre-tax charges ($24.6 million).
South American
minesoperating income
South American Mines reported operating income of
$2.3 billion for 2006, compared with operating income of
$791.3 million in 2005 and $707.0 million in 2004. See
the separate discussion of PDMCs South American Mines
below for further discussion.
Candelaria/Ojos
del Salado segmentoperating income
The Candelaria open-pit and underground mine, located near
Copiapó in northern Chile, produces copper concentrates.
Phelps Dodge owns an 80 percent partnership interest in
Candelaria, a Chilean contractual mining company, which it fully
consolidates (and reports minority interest).
This segment also includes the nearby Ojos del Salado
underground mine that produces copper concentrates. On
December 22, 2005, Ojos del Salado completed a general
capital increase transaction in which SMMA Candelaria, Inc.
acquired a 20 percent partnership interest in Ojos del
Salado, thereby reducing Phelps Dodges interest from
100 percent to its current 80 percent. Phelps Dodge
continues to retain a majority interest in Ojos del Salado,
which it fully consolidates (and reports minority interest). See
Other matters relating to the consolidated statement of
income Change in interest gains.
S-151
Operating income of $794.7 million for 2006 increased
$487.9 million compared with 2005 primarily due to higher
realized copper prices (approximately $592 million);
partially offset by higher cost of copper production
(approximately $124 million). Higher cost of copper
production primarily was due to higher smelting and refining
costs (approximately $91 million) and higher mining and
milling costs (approximately $68 million) mostly associated
with higher underground production and higher repair, labor and
supply costs; partially offset by an increase in
work-in-process
inventories (approximately $14 million) and higher precious
metals revenue (approximately $24 million) due to higher
volumes and prices.
Operating income of $306.8 million for 2005 increased
$3.5 million compared with 2004 primarily due to higher
realized copper prices (approximately $153 million);
partially offset by higher cost of copper production
(approximately $91 million) and lower copper sales volumes
(approximately $58 million) due to lower copper ore grade
mined and harder ore, which affected mill throughput. Higher
cost of copper production primarily was due to (i) higher
mining and milling costs (approximately $43 million)
associated with higher repair, labor, supply and energy costs,
(ii) the
ramp-up of
production at Ojos del Salado (approximately $21 million),
(iii) higher smelting and refining costs (approximately
$24 million), (iv) a decrease in
work-in-process
inventories (approximately $8 million) and (v) lower
precious metals revenue (approximately $5 million);
partially offset by lower depreciation expense (approximately
$15 million) primarily due to increased ore reserves.
Cerro Verde
segmentoperating income
The Cerro Verde open-pit mine, located near Arequipa, Peru,
produces electrowon copper cathodes and copper concentrates. On
June 1, 2005, Cerro Verde completed a general capital
increase transaction. The transaction resulted in SMM Cerro
Verde Netherlands B.V. acquiring an equity position in Cerro
Verde totaling 21.0 percent. Buenaventura also increased
its ownership position in Cerro Verde to approximately
18.2 percent, and the remaining minority shareholders owned
approximately 7.2 percent of Cerro Verde through shares
publicly traded on the Lima Stock Exchange. As a result of the
transaction, Phelps Dodges equity interest in Cerro Verde
was reduced from 82.5 percent to its current
53.56 percent. Phelps Dodge continues to maintain a
majority interest in Cerro Verde, which it fully consolidates
(and reports minority interests). See Other matters
relating to the consolidated statement of income
Change in interest gains.
In early February 2005, Phelps Dodges board of directors
approved proceeding with an approximate $850 million
expansion of the Cerro Verde mine simultaneously with financing
efforts. On September 30, 2005, Phelps Dodge obtained
debt-financing facilities in the overall amount of
$450 million, subject to certain conditions, for the
expansion. Additionally, on April 27, 2006, the first
series of Peruvian bonds was issued for total proceeds of
$90.0 million, which was used to fund the expansion. At
December 31, 2006, Cerro Verdes outstanding
project-financed debt totaled $202.0 million. In addition
to the debt-financing facilities and proceeds from the
April 27, 2006, bond issuance, the $441.8 million (net
of $1.0 million of expenses) invested by SMM Cerro Verde
Netherlands B.V., Buenaventura and other minority shareholders
to establish or increase their ownership interest in Cerro Verde
has been a major source of funds for the expansion. To date,
approximately $825 million has been spent on the Cerro
Verde expansion, of which approximately $516 million was
spent during 2006. Phelps Dodge expects project expenditures
associated with the expansion to total approximately
$880 million.
The expansion permits the mining of a primary sulfide ore body
beneath the leachable ore body currently in production. Through
the expansion, approximately 1.5 billion tons of sulfide
ore reserves averaging 0.47 percent copper and
0.02 percent molybdenum will be processed through
S-152
the new concentrator. Processing of the sulfide ore began in the
2006 fourth quarter and the expanded production rate should be
achieved in the first half of 2007. The current copper
production at Cerro Verde is approximately 100,000 tons per
year. After completion of the expansion, copper production
initially is expected to be approximately 300,000 tons per year
(approximately 160,700 tons per year for Phelps Dodges
share). In addition, the expansion is expected to produce an
average of approximately 3,900 tons of molybdenum per year
(approximately 2,100 tons per year for Phelps Dodges
share) for the next 10 years.
Operating income of $418.2 million for 2006 increased
$208.4 million from 2005 primarily due to higher realized
copper prices (approximately $295 million) and higher
copper sales volumes (approximately $18 million); partially
offset by voluntary contributions to the Arequipa region
(approximately $45 million), higher cost of copper
production (approximately $32 million) and the
reclassification of deferred profit sharing expense from
provision for taxes on income (approximately $29 million).
Higher cost of copper production primarily was due to higher
costs related to mining and milling (approximately
$10 million), depreciation expense (approximately
$6 million) and smelting, refining and freight
(approximately $5 million) mostly associated with the new
sulfide expansion, and higher general and administrative costs
(approximately $11 million).
Operating income of $209.8 million for 2005 increased
$79.8 million compared with 2004 primarily due to higher
realized copper prices (approximately $90 million)
including the negative impact of higher net pricing adjustments
for Phelps Dodges 2005 copper collars, and higher copper
sales volumes (approximately $13 million); partially offset
by higher cost of copper production (approximately
$20 million). Higher cost of copper production included
higher energy costs (approximately $13 million) and higher
maintenance and supply costs (approximately $6 million).
El Abra
segmentoperating income
The El Abra open-pit mine, located in northern Chile, produces
electrowon copper cathodes. Phelps Dodge owns a 51 percent
partnership interest in El Abra, a Chilean contractual mining
company, and the remaining 49 percent interest is owned by
Corporación Nacional del Cobre de Chile (CODELCO), a
Chilean state-owned company. Phelps Dodge fully consolidates El
Abra (and reports minority interest).
Operating income of $1.1 billion for 2006 increased
$796.2 million from 2005 primarily due to higher realized
copper prices (approximately $817 million) including the
absence of net copper pricing adjustments for copper collars
associated with El Abras 2005 production, and higher
copper sales volumes (approximately $28 million); partially
offset by higher cost of copper production (approximately
$50 million). Higher cost of copper production primarily
was due to higher operating costs (approximately
$29 million) mostly associated with higher labor, diesel,
contractor and maintenance costs, and a decrease in heap-leach
and
work-in-process
inventories (approximately $22 million).
Operating income of $274.7 million for 2005 increased
$1.0 million compared with 2004 primarily due to higher
realized copper prices (approximately $63 million)
including the negative impact of higher net copper pricing
adjustments for copper collars associated with El Abras
2005 production; partially offset by lower copper sales volumes
(approximately $21 million) and higher cost of copper
production (approximately $41 million). Higher cost of
copper production primarily was due to (i) higher operating
costs (approximately $30 million) associated with supplies,
labor, energy and contracted services, (ii) higher leased
equipment and maintenance costs (approximately $9 million),
(iii) the unfavorable impact of exchange rates
(approximately
S-153
$8 million) and (iv) higher freight costs
(approximately $5 million); partially offset by a decrease
in heap-leach and
work-in-process
inventories (approximately $15 million).
Primary
Molybdenumoperating income
Primary Molybdenum includes Phelps Dodges wholly owned
Henderson and Climax molybdenum mines in Colorado and conversion
facilities in the United States and Europe. Henderson produces
high-purity, chemical-grade molybdenum concentrates, which are
further processed into value-added molybdenum chemical products.
In 2004, based on rapidly increasing molybdenum prices and
Phelps Dodges view of market fundamentals for molybdenum,
it increased annual production at Henderson to 28 million
pounds, and in 2005, annual production was further increased to
32 million pounds. In the 2006 second quarter, Henderson
reached a production capacity of 40 million pounds per
year. It produced 37 million pounds during 2006. The total
cost to add the increased capacity was approximately
$24 million, of which approximately $19 million was
spent during 2006.
On April 5, 2006, Phelps Dodges board of directors
conditionally approved the restart of the Climax mine near
Leadville, Colorado, which has been on
care-and-maintenance
status since 1995. Final approval is contingent upon completion
of a new mill feasibility study and obtaining all required
operating permits and regulatory approvals. A pre-feasibility
study indicates that the open-pit mine could annually produce
approximately 20 million to 30 million pounds of
molybdenum contained in high-quality concentrates at highly
competitive per-pound production costs. The restart of the
Climax mine will require a capital investment of approximately
$200 million to $250 million for a new,
state-of-the-art
concentrator and associated facilities. Assuming favorable
market conditions and timely receipt of permits, Phelps Dodge
expects to have the Climax mine in production by the end of 2009.
The molybdenum market is generally characterized by cyclical and
volatile prices, little product differentiation and strong
competition. The annual Metals Week Dealer Oxide mean
price was $24.75 per pound in 2006, versus $31.73 and
$16.41 per pound in 2005 and 2004, respectively. Prices for
chemical products are generally less directly based on the
previously noted reference prices. Prices are influenced by
production costs of domestic and foreign competitors, worldwide
economic conditions, world supply/demand balances, governmental
regulatory actions, inventory levels, currency exchange rates
and other factors. Molybdenum prices also are affected by the
demand for end-use products in, for example, the construction,
transportation and durable goods markets. Approximately
65 percent of global molybdenum production is a by-product
of copper mining, which is relatively insensitive to molybdenum
price levels.
Phelps Dodges expected 2007 annual molybdenum production
is approximately 76 million pounds (approximately
38 million pounds from its primary molybdenum mine and
38 million pounds from by-product mines). More than
70 percent of Phelps Dodges molybdenum sales are
priced based on published prices (i.e., Platts Metals
Week, Ryans Notes or Metal Bulletin),
plus premiums. The majority of these sales use the average of
the previous month (i.e., price quotation period is the
month prior to shipment, or M-1). The other sales generally have
pricing that is either based on a fixed price or adjusts within
certain price ranges. Based upon the assumption that, depending
on customer and product mix at the time, approximately
75 percent of Phelps Dodges molybdenum sales are
adjusted based on the underlying published prices, each
$1.00 per pound change in the average annual underlying
published molybdenum price causes a variation in annual
operating income before taxes of approximately $57 million.
S-154
Operating income of $439.1 million for 2006 increased
$114.8 million compared with 2005 primarily due to lower
cost of molybdenum purchased from third parties, as well as
lower-cost, by-product molybdenum purchased from certain of
Phelps Dodges U.S. copper operations (approximately
$393 million) and higher average molybdenum sales volumes
(approximately $113 million); partially offset by lower
average molybdenum realizations (approximately
$310 million) and higher production costs (approximately
$84 million). Higher production costs primarily were
associated with increased volumes and included higher cost of
material drawn from inventory (approximately $50 million),
higher operating costs at Henderson (approximately
$20 million) mostly associated with labor, taxes and
supplies, and higher conversion costs (approximately
$10 million).
Operating income of $324.3 million for 2005 increased
$221.0 million compared with 2004 primarily due to higher
average molybdenum realizations (approximately
$962 million), higher tolling revenue (approximately
$24 million) due to volume and price, and lower production
costs (approximately $3 million); partially offset by
higher cost of molybdenum purchased from third parties as well
as higher-cost, by-product molybdenum purchased from certain of
Phelps Dodges U.S. copper operations (approximately
$719 million), lower molybdenum sales volumes
(approximately $40 million) and higher shutdown expenses
(approximately $6 million). Lower production costs
primarily resulted from lower cost of material drawn from
inventory (approximately $57 million); partially offset by
higher costs resulting from increased volumes that included
(i) higher operating costs at Henderson (approximately
$24 million) mostly associated with labor, maintenance and
energy costs, (ii) higher conversion costs (approximately
$11 million), (iii) higher tolling costs
(approximately $8 million), (iv) higher depreciation
expense (approximately $5 million) and (v) higher
freight costs (approximately $4 million).
Curtailed
properties
Phelps Dodge bases its decision to temporarily curtail
production on a variety of factors. It may temporarily curtail
production in response to external, macro-level factors such as
prevailing and projected global copper production and demand,
and the magnitude and trend of changes in world copper
inventories. Phelps Dodge may simply prefer to avoid depleting
valuable, finite ore reserves unnecessarily during periods of
potentially low margins despite the fact that cash flow
and/or
earnings may be positive at the time. The lead times involved in
temporarily curtailing and restarting open-pit copper mines are
such that careful consideration must be given to long-term
planning rather than immediate reaction to price fluctuations.
Phelps Dodges decisions concerning temporary curtailment
of certain mining operations also take into account molybdenum
market conditions. This includes overall molybdenum market
supply/demand fundamentals, inventory levels and published
prices.
Phelps Dodge also may adjust production at various properties in
response to internal, micro-level factors such as the need to
balance smelter feed or an internal shortage or surplus of
sulfuric acid for its leaching operations. In other cases,
facilities may be temporarily curtailed as a result of changes
in technology that may make one technology, at a given copper
price, more attractive than another technology. Unique regional
issues, such as the energy crisis in the southwestern United
States in 2000 and 2001, also may result in temporary
curtailments.
Any decision to recommence full operations depends on several
factors, including prevailing copper prices, managements
assessment of copper market fundamentals and its estimates of
future copper price trends and the extent to which any such new
production is necessary for the efficient integration of Phelps
Dodges other copper-producing operations at that time.
S-155
Managements assessment of copper market fundamentals will
reflect its judgment about future global economic activity and
demand, and its estimates of the likelihood and timing of new
projects of competitors being brought back into production.
There is no single copper price threshold that would necessarily
trigger the recommencement of full operations.
Other steps necessary to recommence operations that had been
temporarily closed include such actions as assembling an
appropriate labor force, preparation and
set-up of
idle equipment and purchases of new equipment, restocking
consumables and similar activities. Phelps Dodge believes most
of its temporarily curtailed facilities could be brought into
production within a few months to a year depending on the status
of applicable environmental permitting.
Even though Phelps Dodge continues to be optimistic about the
strong copper and molybdenum markets, it will remain disciplined
with its production profile. Phelps Dodge will continue to
configure its operations so that it can quickly respond both to
positive and negative market demand and price swings.
The following operations remained curtailed or partially
curtailed in 2006:
|
|
|
Cobre mining and milling operations have remained curtailed
since their temporary shutdown in March 1999, with the exception
of limited mining activities. Permitting was initiated in 2005
to optimize future production with Chinos mining
operations.
|
|
|
The Miami mine has remained curtailed since its temporary
shutdown in January 2002 as a result of then-current economic
conditions. The Miami SX/EW operations continued to produce
copper from residual leaching as of year-end 2006.
|
Phelps Dodge has additional sources of copper that could be
developed; however, such additional sources would require the
development of greenfield projects or major brownfield
expansions that would involve much greater capital expenditures
and far longer lead-times than would be the case for facilities
on
care-and-maintenance
status. The capital expenditures required to develop such
additional production capacity include the costs of necessary
infrastructure and would be substantial. In addition,
significant lead-time would be required for permitting and
construction.
PDMCother
matters
Cerro
Verde
On June 24, 2004, the executive branch of the Peruvian
government approved legislation incorporating a royalty on
mining activities, which would be assessed at a graduated rate
of up to 3 percent on the value of Cerro Verdes
sales, net of certain related expenses. On June 28, 2006,
an amendment to the royalty law was approved by the Peruvian
congress, which granted the Peruvian tax authorities the right
to levy mining royalties on all mining companies operating in
Peru, including those with stability agreements. On
July 21, 2006, the executive branch rejected the bill
approved by the Peruvian congress on the grounds that the
government cannot modify stability agreements entered into with
mining companies without their consent. However, the government
has requested that all mining companies make additional payments
to local communities where they operate during times of high
metal prices to partially offset proceeds that would have
otherwise come from the royalty.
Cerro Verdes Mining Stability Agreement contains a
provision that allows it to exclude from taxable income
qualifying profits that are reinvested in an investment program
filed with and approved by the Ministry of Energy and Mines. See
Other matters relating to the consolidated statement of
income Provision for taxes on income.
Cerro Verdes reinvestment program
S-156
associated with its sulfide expansion project has resulted in
lower revenues being returned to the Arequipa region from the
federal government under the mining law of Peru. Therefore, in
August 2006, Cerro Verde entered into an agreement with mayors
of local communities, the regional government and certain other
social groups to make up a portion of the shortfall. Based on
the agreement, Cerro Verde will pay approximately
$5 million to the Arequipa region. Approximately
$3 million of that amount was paid in 2006.
Cerro Verde also agreed to conduct and fund technical studies
for the construction of water and sewage treatment facilities in
Arequipa. Based on the results of the studies, Cerro Verde will
finance 50 percent of the construction of both facilities.
The cost associated with the construction of these facilities is
currently under review, but Cerro Verdes share is expected
to approximate $40 million, which was accrued at
December 31, 2006.
On August 24, 2006, the Peruvian government announced that
all mining companies operating in Peru will make annual
contributions equal to 3.75 percent of after-tax profits to
local development funds for a five-year period. Each company
will negotiate individual agreements with the government. Cerro
Verde has negotiated an agreement to pay the 3.75 percent
contribution, of which 2.75 percent will be contributed to
a local mining fund and 1.00 percent to a regional mining
fund. Cerro Verde would also receive a credit against the local
contribution for any contributions made to the Arequipa region
for the partial financing of the construction of local water and
sewage treatment facilities.
Safford
On September 16, 2005, BLM completed an Arizona land
exchange with Phelps Dodge. This action allowed Phelps Dodge to
advance its development of a copper mining operation
approximately eight miles north of Safford, Arizona, which will
include development of the Dos Pobres and San Juan copper
ore bodies.
On February 1, 2006, Phelps Dodges board of directors
conditionally approved development of the new copper mine near
Safford, with final approval contingent upon receiving certain
state permits needed for the mine. In May 2006, Phelps Dodge
received an aquifer protection permit from the Water Quality
Division of ADEQ and, in early July 2006, received an air
quality permit from the Air Quality Division of ADEQ. Phelps
Dodge has received all requisite permits and commenced
construction in early August 2006. The Safford mine will require
a capital investment of approximately $550 million. During
2006, approximately $100 million was spent on the project.
Phelps Dodge anticipates that the Safford mine will be in
production during the first half of 2008, with full copper
production initially expected to approximate 240 million
pounds per year. Life of the operation is expected to be at
least 18 years.
Tenke
Fungurume
On November 2, 2005, Phelps Dodge, through a wholly owned
subsidiary, exercised its option to acquire a controlling
interest in the Tenke Fungurume copper/cobalt mining concessions
in the Katanga province of the DRC. The action came after the
government of the DRC and La Generale des Carrieres et des
Mines (Gecamines), a state-owned mining company, executed
amended agreements governing development of the concessions and
after approval by DRC presidential decree. Phelps Dodge now
holds an effective 57.75 percent interest in the project,
along with Tenke Mining Corp. at 24.75 percent and
Gecamines at 17.5 percent (non-dilutable). Phelps Dodge
will be the operator of the project as it is developed and put
into production. As part of
S-157
the transaction, Gecamines will receive asset transfer payments
totaling $50 million, of which $15 million was paid in
November 2005, that are in addition to $50 million of asset
transfer payments made to Gecamines prior to Phelps Dodge
acquiring a controlling interest in the project. The remaining
asset transfer payments will be paid over a period of
approximately four years as specified project milestones are
reached. Phelps Dodge is solely responsible for funding the next
$10 million of asset transfer payments. Thereafter, Phelps
Dodge will be responsible for funding 70 percent of the
remaining asset transfer payments.
On December 6, 2006, Phelps Dodges board of directors
conditionally approved the development of the Tenke Fungurume
copper/cobalt mining project, with final approval contingent
upon finalizing a series of agreements with La Societe
Nationale dElectricite (SNEL), the state-owned electric
utility company serving the region. The initial project will
include development of the mine as well as copper and cobalt
processing facilities, and will require a capital investment of
approximately $650 million. Phelps Dodge and Tenke Mining
Corp. are responsible for funding 70 percent and
30 percent, respectively, of any advances for project
development.
Earthwork activity has commenced with initial focus on roads,
plant-site cleaning and construction-camp installation. Phelps
Dodge anticipates the commencement of production in late 2008 or
early 2009, with initial production of approximately
250 million pounds of copper (approximately
144 million pounds for Phelps Dodges share) and
approximately 18 million pounds of cobalt (approximately
10 million pounds for Phelps Dodges share) per year
for the first 10 years.
Results of Phelps
Dodge Industries
PDI, the international manufacturing division of Phelps Dodge,
consists of a Wire and Cable segment, which produces engineered
products principally for the global energy sector. Its
operations are characterized by products with internationally
competitive costs and quality, and specialized engineering
capabilities. Its factories, which are located in nine
countries, manufacture energy cables for international markets.
In the 2006 first quarter, Phelps Dodge completed the sales of
Columbian Chemicals, the North American magnet wire assets and
HPC.
Major financial results of PDI for the years 2006, 2005 and 2004
are summarized in the following table:
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Dollars
in millions)
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
|
Sales and other operating revenues
to unaffiliated customers
|
|
$
|
1,254.0
|
|
|
|
1,189.6
|
|
|
|
971.8
|
|
Operating income
|
|
$
|
57.6
|
|
|
|
14.6
|
|
|
|
18.8
|
|
Operating income before special
items and provisions, net
|
|
$
|
73.4
|
|
|
|
33.2
|
|
|
|
30.2
|
|
Minority interests in consolidated
subsidiaries
|
|
$
|
(7.5
|
)
|
|
|
(5.5
|
)
|
|
|
(4.3
|
)
|
|
|
Wire and
cablesales
Wire and Cable reported sales to unaffiliated customers of
$1.3 billion in 2006, compared with $1.2 billion in
2005 and $971.8 million in 2004. The increase of
$64.4 million, or 5 percent, in 2006 compared with
2005 primarily was due to increased metal prices (approximately
$328 million) and higher sales volumes (approximately
$98 million) for energy cables and building wire in the
international markets, and a favorable foreign exchange impact
(approximately $11 million); partially offset by lower
magnet wire sales (approximately $309 million) and HPC
sales (approximately $69 million) due to the sale of those
divisions in the 2006 first quarter.
S-158
The increase of $217.8 million, or 22 percent, in 2005
primarily was due to higher sales resulting from increased metal
prices (approximately $156 million), higher sales of energy
cables and building wire in the international markets
(approximately $86 million) and a favorable foreign
exchange rate impact (approximately $19 million); partially
offset by lower magnet wire sales (approximately
$46 million) primarily in the North American markets and
due to the closure of the Phelps Dodges Austria facility.
Wire and
cableoperating income
Wire and Cable reported operating income of $57.6 million
in 2006, including special, net pre-tax charges of
$15.8 million, compared with $14.6 million in 2005,
including special, net pre-tax charges of $18.6 million,
and operating income of $18.8 million in 2004, including
special, net pre-tax charges of $11.4 million.
Operating income in 2006 increased $43.0 million compared
with 2005 primarily due to improved margins and higher sales
volumes (approximately $42 million) for energy cables and
building wire in international markets.
Operating income in 2005 decreased $4.2 million compared
with 2004 primarily due to higher special, net pre-tax charges
($7.2 million) and lower sales volumes and margins for
magnet wire (approximately $10 million); partially offset
by improved margins and higher sales volumes (approximately
$10 million) for energy cables and building wire in the
international markets, and lower depreciation expense
(approximately $5 million).
During 2006, operations outside the United States provided
89 percent of Wire and Cables sales, compared with
58 percent in 2005 and 56 percent in 2004.
Additionally, operations outside the United States contributed
95 percent of PDIs operating income in 2006, compared
with 278 percent in 2005 and 174 percent in 2004.
These changes reflect the sale of the North American magnet
wire assets and HPC in the 2006 first quarter, which had a
greater percentage of operations in the United States.
The following table summarizes Wire and Cables special
items and provisions, net, included in operating income for the
years 2006, 2005 and 2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Dollars
in millions)
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
|
Environmental provisions, net
|
|
$
|
|
|
|
|
(2.2
|
)
|
|
|
(0.3
|
)
|
Asset impairment charges
|
|
|
(5.6
|
)
|
|
|
(2.5
|
)
|
|
|
(0.6
|
)
|
Dissolution of international Wire
and Cable entity
|
|
|
(1.2
|
)
|
|
|
|
|
|
|
|
|
Restructuring programs/closures
|
|
|
|
|
|
|
(0.7
|
)
|
|
|
(10.5
|
)
|
Sale of North American magnet wire
assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss on disposal
|
|
|
(1.0
|
)
|
|
|
|
|
|
|
|
|
Transaction and employee-related
costs
|
|
|
(4.1
|
)
|
|
|
(7.8
|
)
|
|
|
|
|
Asset impairment charges
|
|
|
|
|
|
|
(5.4
|
)
|
|
|
|
|
Sale of HPC:
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss on disposal
|
|
|
(1.0
|
)
|
|
|
|
|
|
|
|
|
Transaction and employee-related
costs
|
|
|
(2.9
|
)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Special, pre-tax items
|
|
$
|
(15.8
|
)
|
|
|
(18.6
|
)
|
|
|
(11.4
|
)
|
|
|
Discontinued
operations
On November 15, 2005, Phelps Dodge entered into an
agreement to sell Columbian Chemicals. The transaction was
completed on March 16, 2006, resulting in net sales
proceeds of approximately $595 million (including
approximately $100 million of Columbians foreign held
cash and
S-159
net of approximately $27 million in taxes and related
expenses). As a result of the transaction, the operating results
of Columbian have been reported separately from continuing
operations and shown as discontinued operations in the
Consolidated Statement of Income for all periods presented.
The transaction resulted in net charges of $125.1 million
($73.5 million after-tax and net of minority interest),
which were recorded in discontinued operations. Of this amount,
$94.8 million ($42.6 million after-tax and net of
minority interest) was recognized in the 2005 fourth quarter,
which consisted of a goodwill impairment charge of
$89.0 million ($67.0 million after-tax and net of
minority interest) to reduce the carrying value of Columbian to
its estimated fair value less costs to sell, a loss on disposal
of $5.8 million ($5.0 million after- tax) associated
with transaction and employee-related costs, and taxes of
$7.6 million associated with the sale and dividends paid in
2005; partially offset by a deferred income tax benefit of
$37.0 million. An additional $30.3 million
($30.9 million after-tax) was recognized during 2006, which
consisted of a loss on disposal of $15.9 million
($15.2 million after-tax), transaction and employee-related
costs of $14.4 million (before and after taxes) and a
deferred income tax benefit reduction of $1.3 million.
The following table details selected financial information,
which has been reported as discontinued operations for the years
2006, 2005 and 2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Dollars
in millions)
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
|
Sales and other operating revenues
|
|
$
|
179.8
|
|
|
|
743.3
|
|
|
|
674.1
|
|
|
|
|
|
|
|
Income from discontinued operations
before taxes and loss on disposal
|
|
$
|
17.0
|
|
|
|
40.4
|
|
|
|
33.7
|
|
Loss on disposal, including
transaction and employee-related costs
|
|
|
(30.3
|
)
|
|
|
(94.8
|
)
|
|
|
|
|
Benefit (provision) for taxes on
income
|
|
|
(4.8
|
)
|
|
|
37.0
|
|
|
|
(11.0
|
)
|
|
|
|
|
|
|
Income (loss) from discontinued
operations
|
|
$
|
(18.1
|
)
|
|
|
(17.4
|
)
|
|
|
22.7
|
|
|
|
Phelps Dodge has not separately identified cash flows from
discontinued operations, for the years 2006, 2005 and 2004 in
Phelps Dodges Consolidated Statement of Cash Flows.
Other matters
relating to the consolidated statement of income
Cost of products
sold
Cost of products sold was $6.8 billion in 2006, compared
with $5.3 billion in 2005 and $4.2 billion in 2004.
The 2006 increase of $1.5 billion primarily was
attributable to higher purchased cathode and concentrate
(approximately $941 million) mostly resulting from higher
average copper prices, a net increase in copper and molybdenum
production costs (approximately $327 millionrefer to
PDMCs segments for further discussion) and increases at
Phelps Dodges Wire and Cable segment for third-party raw
material purchases and higher sales volumes (approximately
$270 million).
The 2005 increase of $1.1 billion primarily was
attributable to an increase in copper and molybdenum production
costs (approximately $481 millionrefer to PDMCs
segments for further discussion), higher purchased cathode and
concentrate (approximately $286 million) mostly resulting
from higher realized copper prices, higher costs of molybdenum
purchased from third parties (approximately $169 million)
and increases at PDIs Wire and Cable segment for
third-party raw material purchases and higher sales volumes
(approximately $149 million).
S-160
Selling and
general administrative expense
Selling and general administrative expense was
$207.0 million in 2006, compared with $158.5 million
in 2005 and $140.1 million in 2004. The 2006 increase of
$48.5 million primarily resulted from (i) higher
share-based compensation (approximately $10 million) mostly
due to the adoption of
SFAS No. 123-R,
Share-Based Payment, (ii) higher employee costs
(approximately $13 million) including expenses associated
with company-wide annual incentive compensation plans,
(iii) higher legal and professional fees (approximately
$11 million), (iv) higher rent expense (approximately
$4 million) and (v) higher
mark-to-market
adjustments for stock unit plans (approximately $4 million).
The 2005 increase of $18.4 million primarily resulted from
higher contributions to charitable organizations (approximately
$4 million), higher salaries and wages (approximately
$5 million) and higher restricted stock amortization
(approximately $4 million) associated with the issuance of
additional shares.
Exploration and
research expense
Exploration and research expense was $127.0 million in
2006, compared with $117.0 million in 2005 and
$56.4 million in 2004. The 2006 increase of
$10.0 million resulted from higher exploration spending,
including feasibility studies, (approximately $16 million)
primarily in central Africa; partially offset by a decrease in
research expense for PDMC (approximately $5 million).
The 2005 increase of $60.6 million resulted from higher
exploration spending, including feasibility studies,
(approximately $45 million) primarily in central Africa and
at Phelps Dodges U.S. mines, and higher research
expense for PDMC (approximately $15 million).
Interest expense,
net
Interest expense, net of capitalized interest, was
$19.0 million in 2006, compared with $62.3 million in
2005 and $122.9 million in 2004. The 2006 decrease of
$43.3 million was primarily attributable to higher
capitalized interest ($37.7 million) mostly associated with
the Cerro Verde expansion, and net reductions related to the
repayment of long-term debt during 2005 (approximately
$17 million); partially offset by an increase associated
with higher debt for the Cerro Verde expansion project
(approximately $8 million).
The 2005 decrease of $60.6 million primarily was
attributable to net reductions related to the repayment of
long-term debt during 2004 and 2005 (approximately
$45 million) and higher capitalized interest (approximately
$16 million) mostly associated with the Cerro Verde
expansion.
Third-party interest paid by Phelps Dodge in 2006 was
$68.6 million, compared with $88.0 million in 2005 and
$134.6 million in 2004.
Early debt
extinguishment costs
In July 2005, Phelps Dodge completed a tender offer for its
8.75 percent Notes due in 2011, which resulted in the
retirement of long-term debt with a book value of approximately
$280 million (representing approximately 72 percent of
the outstanding notes). This resulted in a 2005 third quarter
pre-tax charge of $54.0 million ($41.3 million
after-tax), including purchase premiums, for early debt
extinguishment costs.
S-161
In December 2004, Phelps Dodge redeemed its 5.45 percent
Greenlee County Pollution Control Bonds due June 1, 2009.
These bonds had a book value of approximately $81 million
and were redeemed for $82.7 million. This resulted in a
2004 fourth quarter pre-tax charge of $1.9 million
($1.6 million after-tax) for early debt extinguishment
costs, including unamortized issuance costs of $0.3 million.
In November 2004, Phelps Dodge completed the full repayment of
El Abras senior debt and executed the termination and
release of the existing financing obligations and associated
security package with the lenders. The full repayment of
long-term debt with a book value of approximately
$316 million, including the November 2004 scheduled
payment, resulted in a 2004 fourth quarter pre-tax charge of
$2.8 million ($0.9 million after-tax and net of
minority interest) for early debt extinguishment costs. The debt
repayment had no impact on the full consolidation of El Abra as
it continues to meet the criteria of a variable interest entity,
and Phelps Dodge remains the primary beneficiary of this entity.
In October 2004, Phelps Dodge redeemed its 6.50 percent Air
Quality Control Obligations due April 1, 2013. These bonds
had a book value of approximately $90 million and were
redeemed for $90.9 million. This resulted in a 2004 fourth
quarter pre-tax charge of $0.9 million ($0.7 million
after-tax) for early debt extinguishment costs.
In June 2004, Phelps Dodge completed the full repayment of
Candelarias senior debt and executed the termination and
release of the existing financing obligations and associated
security package with the bank group. The full repayment of
long-term debt with a book value of approximately
$166 million, including the June 2004 scheduled payment,
resulted in a 2004 second quarter pre-tax charge of
$15.2 million ($10.1 million after-tax and net of
minority interest) for early debt extinguishment costs,
including unamortized issuance costs and the unwinding of
associated
floating-to-fixed
interest rate swaps. The debt repayment had no impact on the
full consolidation of Candelaria as it continues to meet the
criteria of a variable interest entity, and Phelps Dodge remains
the primary beneficiary of this entity.
In March 2004, Phelps Dodge redeemed its 8.375 percent
debentures due in 2023. These debentures had a book value of
approximately $149 million and were redeemed for a total of
$152.7 million, plus accrued interest. This resulted in a
2004 first quarter pre-tax charge of $3.9 million
($3.1 million after-tax) for early debt extinguishment
costs, including certain purchase premiums of $1.1 million.
In March 2004, Phelps Dodge completed tender offers for its
6.625 percent Notes due in 2005 and its 7.375 percent
Notes due in 2007. The tender offers resulted in the retirement
of long-term debt with a book value of approximately
$305 million, which resulted in a 2004 first quarter
pre-tax charge of $18.5 million ($14.5 million
after-tax) for early debt extinguishment costs, including
purchase premiums.
Inco termination
fee
On June 25, 2006, Phelps Dodge, Inco and Falconbridge Ltd.
(Falconbridge) entered into a Combination Agreement (the
Agreement). On July 28, 2006, as the minimum tender
condition of 50.01 percent of Falconbridge common shares
had not been satisfied, Inco elected to terminate its offer for
Falconbridge, and on September 5, 2006, Phelps Dodge and
Inco agreed to terminate the Agreement.
In connection with terminating the Agreement, Phelps Dodge
recognized a pre-tax net gain of $435.1 million
($330.7 million after-tax). The termination fee consisted
of gross proceeds of approximately $356 million
(approximately $316 million net of expenses) received
during 2006.
S-162
Phelps Dodge also recorded an income tax receivable of
approximately $119 million for the remaining proceeds
associated with Canadian income taxes withheld, which it expects
to receive in 2007.
Gain on sale of
cost-basis investment
On June 9, 2005, Phelps Dodge entered into an Underwriting
Agreement with Citigroup Global Markets, Inc., UBS Securities
LLC, SPCC, Cerro Trading Company, Inc. and SPC Investors, LLC.
On June 15, 2005, pursuant to the Underwriting Agreement,
Phelps Dodge sold all of its SPCC common shares to the
underwriters for a net price of $40.635 per share (based on
a market price of $42.00 per share less underwriting fees).
The transaction resulted in a 2005 pre-tax gain of
$438.4 million ($388.0 million after-tax).
Change in
interest gains
In the 2005 second quarter, Phelps Dodges Cerro Verde
copper mine completed a general capital increase transaction.
The transaction resulted in SMM Cerro Verde Netherlands B.V.
acquiring a 21.0 percent equity interest in Cerro Verde. In
addition, Buenaventura increased its ownership position in Cerro
Verde to approximately 18.2 percent, and the remaining
minority shareholders owned approximately 7.2 percent of
Cerro Verde through shares publicly traded on the Lima Stock
Exchange. As a result of the transaction, Phelps Dodges
equity interest in Cerro Verde was reduced from
82.5 percent to its current 53.56 percent.
In connection with the transaction, Cerro Verde issued
122.7 million of its common shares at $3.6074 per
share to SMM Cerro Verde Netherlands B.V., Buenaventura and the
remaining minority shareholders, and received
$441.8 million in cash (net of $1.0 million of
expenses). The transaction resulted in a 2005 pre-tax gain of
$159.5 million ($172.9 million after-tax) associated
with Phelps Dodges change in interest. The
$13.4 million tax benefit related to this transaction
included a reduction in deferred tax liabilities
($16.1 million) resulting from the recognition of certain
book adjustments to reflect dilution of Phelps Dodges
ownership interest, partially offset by taxes charged
($2.7 million) on the transfer of stock subscription rights
to Buenaventura and SMM Cerro Verde Netherlands B.V. The inflow
of capital from Buenaventura and SMM Cerro Verde Netherlands
B.V. has been used to partially finance the approximate
$850 million Cerro Verde expansion. See Cerro Verde
segment Operating income.
In the 2005 fourth quarter, Ojos del Salado completed a general
capital increase transaction. The transaction resulted in SMMA
Candelaria, Inc. acquiring a 20 percent partnership
interest in Ojos del Salado, thereby reducing Phelps
Dodges interest from 100 percent to its current
80 percent. In connection with the transaction, Ojos del
Salado issued 2,500 of its Series B Preferential Stock
(Series B Common Shares) at $10,000 per share to SMMA
Candelaria, Inc. and received $24.8 million in cash (net of
$0.2 million in expenses). The transaction resulted in a
2005 pre-tax gain of $8.8 million (before and after taxes)
associated with Phelps Dodges change in interest.
Miscellaneous
income and expense, net
Miscellaneous income and expense, net was $190.9 million in
2006, compared with $93.3 million in 2005 and
$45.3 million in 2004. The 2006 increase of
$97.6 million primarily resulted from higher interest
income ($115.9 million); partially offset by lower
dividends received from SPCC ($40.5 million) due to the
sale of Phelps Dodges investment in SPCC in the 2005
second quarter.
S-163
The 2005 increase of $48.0 million primarily resulted from
higher dividends received from SPCC during the first half of
2005 ($13.8 million), higher interest income
($47.5 million) and the absence of the 2004 write-downs of
cost-basis investments ($11.1 million); partially offset by
decreases resulting from the absence of the 2004 gains from the
sale of uranium royalty rights in Australia ($10.1 million)
and settlement of an historical legal matter ($9.5 million).
Provision for
taxes on income
Phelps Dodges effective income tax rate was
20.9 percent for 2006, compared with 24.6 percent for
2005 and 9.7 percent for 2004. The difference between
Phelps Dodges effective income tax rate for 2006 and the
U.S. federal statutory rate of 35 percent primarily
was due to (i) U.S. percentage depletion deductions,
(ii) Peruvian reinvestment deductions associated with the
Cerro Verde mine expansion, (iii) the release of valuation
allowances on U.S. minimum tax credit carryforwards and
U.S. state net operating losses and (iv) differences
in U.S. and foreign income tax rates.
During the 2006 fourth quarter, Phelps Dodge determined that it
had incorrectly accounted for the accrual of withholding taxes
at El Abra associated with dividends to be paid to its partner
CODELCO, a Chilean state-owned company. Upon further review of
the Chilean tax structure, Phelps Dodge determined withholding
tax should be accrued only for Phelps Dodges
51 percent partnership interest. These adjustments have no
impact on Phelps Dodges revenues, operating income,
pre-tax income, net income, earnings per share or cash flows and
are immaterial to Phelps Dodges Consolidated Financial
Statements for the years ended December 31, 2004, 2005 and
2006, as well as for the interim periods within those years. In
the 2006 fourth quarter, Phelps Dodge recorded a decrease of
$110.0 million to provision for taxes on income, with an
offsetting charge to minority interests in consolidated
subsidiaries, which reflected the cumulative impact of the
unrecorded amounts as of September 30, 2006. This amount
consisted of $13.8 million for 2004, $21.6 million for
2005 and $76.7 million for the first nine months of 2006.
The difference between Phelps Dodges effective income tax
rate for 2005 and the U.S. federal statutory rate of
35 percent primarily was due to (i) withholding taxes
on Candelarias dividends and unremitted earnings,
(ii) U.S. percentage depletion deductions,
(iii) Peruvian reinvestment deductions associated with the
Cerro Verde mine expansion and (iv) deferred income taxes
not being provided on the Cerro Verde and Ojos del Salado
change-in-interest
gains, as the related proceeds were expected to be permanently
reinvested in those entities.
The difference between Phelps Dodges effective income tax
rate for 2004 and the U.S. federal statutory rate of
35 percent primarily was due to percentage depletion
deductions and the release of valuation allowances associated
with net operating loss carryforwards and other deferred tax
assets that were determined to be realizable as a result of
increased taxable income from improved commodity prices.
Phelps Dodge provides reserves for various unresolved tax
issues. During 2006, certain of these issues were favorably
resolved resulting in a reduction of Phelps Dodges income
tax provision from continuing operations of approximately
$16 million.
In addition, a change in Arizona tax law impacting the
apportionment of income became effective January 2006, which
resulted in a reduction of Phelps Dodges income tax
provision from continuing operations of approximately
$3 million.
In December 2006, Phelps Dodge repatriated approximately
$88 million (Phelps Dodges share) of cash from its
Ojos del Salado operation. In December 2005, Phelps Dodge
repatriated
S-164
approximately $240 million (Phelps Dodges share) of
cash from international operations, including Candelaria. As a
result, Phelps Dodge recognized taxes on foreign dividends of
$1.5 million and $82.5 million in the 2006 and 2005
fourth quarters, respectively.
Concurrent with its decision to repatriate cash, Phelps Dodge
determined that Ojos del Salado and Candelarias earnings
would no longer be indefinitely reinvested outside the United
States. Accordingly, it increased its 2006 income tax provision
by approximately $18 million related to Ojos del
Salados 2006 earnings and recognized a charge of
$9.5 million ($7.6 million net of minority interest)
associated with Ojos del Salados unremitted earnings.
Additionally, in 2005, Phelps Dodge increased its income tax
provision by approximately $47 million related to
Candelarias 2005 earnings and recognized a charge of
$43.1 million ($34.5 million net of minority interest)
associated with Candelarias unremitted earnings.
The Internal Revenue Service (IRS) has completed its audit of
the pre-acquisition Cyprus Amax income tax returns for the years
1997 through October 15, 1999. The IRS has also completed
its audit of Phelps Dodges federal income tax returns for
the years 2000 through 2002. The examinations resulted in
insignificant adjustments that will not have a material adverse
effect on our consolidated financial condition or results of
operations. The audit reports must be reviewed and approved by
the Congressional Joint Committee on Taxation before they can
become final. We expect this process to be completed by the end
of 2007.
Cerro Verdes Mining Stability Agreement, which was
executed in 1998, contains a provision that allows it to exclude
from taxable income qualifying profits that are reinvested in an
investment program filed with and approved by the Ministry of
Energy and Mines (the Mining Authority). On December 9,
2004, Cerro Verde received confirmation from the Mining
Authority that approximately $800 million of its sulfide
expansion project qualified for the taxable exclusion. The total
reinvestment benefit is limited to 30 percent of the
qualifying investment, up to $240 million. In order to
obtain the tax benefit, Cerro Verde is required to reinvest its
qualifying profits of up to $800 million during the
four-year period from 2004 through 2007, which could be extended
in the discretion of the Mining Authority, for up to three years
through 2010. Qualifying profits for each year are limited to
80 percent of the lesser of after-tax book income or
undistributed earnings. As of December 31, 2006, Cerro
Verde had spent the maximum $800 million on the sulfide
expansion project, generating a total benefit of approximately
$240 million. During 2006 and 2005, Cerro Verde recognized
current reinvestment tax benefits of approximately
$95 million and $46 million, respectively, and
deferred tax benefits of approximately $57 million and
$42 million, respectively. At December 31, 2006, Cerro
Verde had a total deferred tax asset of approximately
$99 million associated with its sulfide expansion project.
Minority
interests in consolidated subsidiaries
Minority interests in consolidated subsidiaries totaled
$792.4 million for 2006, compared with $190.4 million
in 2005 and $201.1 million in 2004. The 2006 increase of
$602.0 million primarily was due to an increase in net
earnings at Phelps Dodges South American mining operations
(approximately $529 million) and the reduction of its
ownership interest in Cerro Verde and Ojos del Salado during
2005 (approximately $62 million).
The 2005 decrease of $10.7 million primarily was due to
lower net earnings at Phelps Dodges South American mining
operations (approximately $38 million), the absence of the
2004 reversal of the El Abra deferred tax asset valuation
allowance ($15.1 million) and the 2005 impact associated
with taxes on unremitted foreign earnings at Candelaria
($8.6 million); partially offset by the reduction of its
ownership interests in Cerro Verde during the 2005 second
quarter (approximately $52 million).
S-165
Cumulative effect
of accounting change
Effective December 31, 2005, Phelps Dodge adopted
FIN 47, which clarifies the term conditional asset
retirement obligation as used in SFAS No. 143.
With the adoption of FIN 47, Phelps Dodge recognizes
conditional asset retirement obligations (AROs) as liabilities
when sufficient information exists to reasonably estimate the
fair value. Any uncertainty about the amount
and/or
timing of future settlement of a conditional ARO is factored
into the measurement of the liability. Upon adoption, Phelps
Dodge recorded an increase of $17.9 million to its closure
and reclamation reserve, a net increase of $4.4 million in
its mining properties assets and a cumulative effect loss
of $10.1 million, net of deferred income taxes of
$3.4 million.
Pensions and
other postretirement benefits
During 2005 and 2004, Phelps Dodge made cash contributions of
$250 million and $85 million, respectively, to the
Retirement Plan and U.S. pension plans for bargained
employees. Due to
better-than-expected
returns for the past three years, combined with these
contributions, the entire projected benefit obligation for these
plans was funded at December 31, 2006, with no minimum cash
contribution due for these plans in 2007. Phelps Dodge does not
anticipate any further appreciable funding requirements for
these plans through 2008.
Phelps Dodges pension expense was $10.6 million in
2006, compared with $39.3 million in 2005 and
$19.0 million in 2004. The 2006 decrease of
$28.7 million primarily was due to (i) an increase in
the expected return on plan assets ($18.3 million) mostly
associated with the July 2005 contribution, (ii) a decrease
in service costs ($5.5 million) resulting from updated
actuarial assumptions, (iii) a decrease in curtailments and
special retirement benefits ($4.5 million) and (iv) a
decrease in interest costs ($3.5 million) mostly due to the
sale of Columbian Chemicals; partially offset by higher
amortization of actuarial losses ($4.1 million) resulting
from a decrease in the expected future working lifetime of
employees due to updated withdrawal assumptions.
The 2005 increase of $20.3 million primarily was due to
(i) higher amortization of actuarial losses
($10.8 million), (ii) an increase in curtailments and
special retirement benefits ($4.5 million), (iii) an
increase in service costs ($4.5 million) resulting from the
effect of a 50-basis point reduction in the discount rate and
(iv) higher interest costs ($2.3 million) resulting
from the effect of a 50-basis point reduction in the discount
rate and actuarial losses; partially offset by an increase in
expected return on plan assets ($2.0 million) mostly
associated with the July 2005 contribution.
Phelps Dodges postretirement benefit expense in 2006 was
$5.1 million, compared with $25.4 million in 2005 and
$30.1 million in 2004. The 2006 decrease of
$20.3 million was primarily due to (i) an increase in
the expected return on plan assets ($6.9 million) mostly
associated with the December 2005 contribution, (ii) lower
interest costs ($5.2 million) and service costs
($3.1 million) resulting from updated actuarial assumptions
and the sale of Columbian Chemicals and HPC in the 2006 first
quarter and (iii) lower amortization of prior service cost
($2.8 million) resulting from a plan amendment.
The 2005 decrease of $4.7 million primarily was due to
lower interest costs ($3.7 million) resulting from a
decrease in its benefit obligation due to a plan amendment
associated with limiting employee life insurance and the federal
subsidy associated with The Medicare Prescription Drug,
Improvement and Modernization Act of 2003.
See Critical accounting policies and
estimates for a discussion of the assumptions and factors
affecting pension and postretirement costs.
S-166
Changes in
financial condition; capitalization
Cash and cash
equivalents
Cash and cash equivalents (including restricted cash) at
December 31, 2006, totaled $5.0 billion, compared with
$1.9 billion at the beginning of the year. Cash provided by
operating activities of approximately $5.1 billion, which
included payment of $187.2 million associated with Phelps
Dodges 2005 zero-premium copper collar programs, together
with proceeds of approximately $690 million from the sales
of Columbian Chemicals, HPC and the North American magnet wire
assets and a net increase in debt of $196.8 million was
more than sufficient to fund (i) capital outlays of
approximately $1.2 billion, (ii) dividend payments on
common shares of $975.5 million and to minority interests
of $458.8 million and (iii) contributions to its
global reclamation and remediation trust of $300.0 million.
Phelps Dodge manages its cash on a global basis and maintains
cash at its international operations to fund local operating
needs, fulfill local debt requirements and, in some cases, fund
local growth opportunities or lend cash to other international
operations. At December 31, 2006, $1.1 billion, or
22 percent, of Phelps Dodges consolidated cash was
held at international locations, of which $470.9 million
was for the account of minority participants. Cash at its
international operations is subject to foreign withholding taxes
of up to 22 percent upon repatriation into the United
States. During the years 2006 and 2005, Phelps Dodge repatriated
cash of approximately $922 million and $424 million,
respectively, from international operations.
The following table reflects the U.S. and international
components of consolidated cash and cash equivalents (including
restricted cash) at December 31, 2006 and 2005:
|
|
|
|
|
|
|
|
(Dollars
in millions)
|
|
2006
|
|
2005
|
|
|
U.S. operations:
|
|
|
|
|
|
|
Phelps
Dodge(a)
|
|
$
|
3,856.5
|
|
|
1,103.9
|
Minority participants shares
|
|
|
0.4
|
|
|
0.4
|
|
|
|
|
|
|
|
|
|
3,856.9
|
|
|
1,104.3
|
|
|
|
|
|
|
International operations:
|
|
|
|
|
|
|
Phelps
Dodge(b)
|
|
|
645.0
|
|
|
571.3
|
Minority participants
shares(b)
|
|
|
470.9
|
|
|
261.9
|
|
|
|
|
|
|
|
|
|
1,115.9
|
|
|
833.2
|
|
|
|
|
|
|
Total consolidated cash
|
|
$
|
4,972.8
|
|
|
1,937.5
|
|
|
|
|
(a)
|
At December 31, 2006 and
2005, U.S. operations included restricted cash of
$18.7 million and $9.4 million, respectively.
|
|
|
(b)
|
At December 31, 2006 and
2005, international operations included restricted cash of
$6.7 million and $11.4 million, respectively, of
which $5.0 million was associated with minority
participants shares at December 31, 2005.
|
S-167
Should the current favorable copper and molybdenum price
environment continue for the foreseeable future, it is likely
that Phelps Dodges operations will continue to generate
significant cash flows. The following table provides a summary
of Phelps Dodges cash inflows and outflows for the years
2006, 2005 and 2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Dollars
in millions)
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
|
Cash provided by:
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flow from operations
|
|
$
|
5,243.4
|
|
|
|
2,743.4
|
|
|
|
1,842.7
|
|
Changes in working capital
|
|
|
(144.5
|
)
|
|
|
(553.0
|
)
|
|
|
(127.3
|
)
|
Contributions to Master Trust
pension plans and VEBA trusts
|
|
|
|
|
|
|
(450.0
|
)
|
|
|
(85.4
|
)
|
Other operating, net
|
|
|
(19.7
|
)
|
|
|
29.3
|
|
|
|
70.1
|
|
Investing activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures and
investments in subsidiaries
|
|
|
(1,187.8
|
)
|
|
|
(698.2
|
)
|
|
|
(317.3
|
)
|
Capitalized interest
|
|
|
(54.4
|
)
|
|
|
(17.6
|
)
|
|
|
(1.0
|
)
|
Proceeds from the sales of
Columbian Chemicals, HPC and Magnet Wire North American assets
|
|
|
689.6
|
|
|
|
|
|
|
|
|
|
Proceeds from the sale of SPCC
|
|
|
|
|
|
|
451.6
|
|
|
|
|
|
Global reclamation and remediation
trust contributions
|
|
|
(300.0
|
)
|
|
|
(100.0
|
)
|
|
|
|
|
Other investing activities, net
|
|
|
8.4
|
|
|
|
(3.8
|
)
|
|
|
27.3
|
|
Financing activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
Net increase (decrease) in debt
|
|
|
196.8
|
|
|
|
(394.4
|
)
|
|
|
(1,107.1
|
)
|
Dividends
|
|
|
(1,434.3
|
)
|
|
|
(739.3
|
)
|
|
|
(71.5
|
)
|
Issuance of shares, net
|
|
|
27.4
|
|
|
|
55.9
|
|
|
|
291.0
|
|
Proceeds from issuance of Cerro
Verde and Ojos del Salado stock
|
|
|
|
|
|
|
466.6
|
|
|
|
|
|
Other financing, net
|
|
|
(3.1
|
)
|
|
|
(74.6
|
)
|
|
|
(59.6
|
)
|
Cash included in assets held for
sale
|
|
|
|
|
|
|
(11.0
|
)
|
|
|
|
|
Exchange rate impact
|
|
|
8.9
|
|
|
|
11.7
|
|
|
|
26.1
|
|
|
|
|
|
|
|
Net increase in cash and cash
equivalents
|
|
$
|
3,030.7
|
|
|
|
716.6
|
|
|
|
488.0
|
|
|
|
Working
capital
During 2006, net working capital balances (excluding cash and
cash equivalents, restricted cash and debt) decreased by
$1.1 billion. This net decrease resulted primarily from:
|
|
|
a $1.3 billion increase in accounts payable and accrued
expenses due to (i) higher accruals for hedging and price
protection programs (approximately $856 million) mostly
associated with
mark-to-market
adjustments for our 2006 copper collars, (ii) higher
accruals for capital spending (approximately $180 million),
(iii) a higher accrual for voluntary contributions to the
Arequipa region by Cerro Verde (approximately $42 million)
and (iv) net increases in asset retirement obligations
(approximately $43 million) and environmental reserves
(approximately $35 million) primarily resulting from the
reclassification of the current portion;
|
|
|
a $250.6 million net decrease in assets held for sale and
liabilities related to assets held for sale due to the
completion of the sale of Columbian ($159.7 million) and
the North American magnet wire assets ($90.9 million) in
the 2006 first quarter; and
|
|
|
a $411.7 million increase in accrued income taxes primarily
due to higher foreign, federal and state income tax provisions
(approximately $1.2 billion), reduced by payments
(approximately $751 million); partially offset by
|
|
|
a $236.8 million increase in accounts receivable primarily
due to (i) higher copper receivables (approximately
$167 million) mostly resulting from higher copper prices,
(ii) a higher income
|
S-168
|
|
|
tax receivable for remaining proceeds associated with the Inco
termination fee (approximately $119 million) and
(iii) higher Wire and Cable receivables (approximately
$58 million) mostly resulting from increased metal prices
and higher sales volumes; partially offset by a decrease
associated with the impact of forward prices on provisionally
priced copper sales (approximately $108 million); and
|
|
|
|
a $470.3 million increase in current deferred tax assets
primarily due to the reclassification of non-current deferred
tax assets.
|
Investing
activities
In 2006, Phelps Dodge spent approximately $1.2 billion for
capital expenditures and investments in subsidiaries, including
$1.1 billion for PDMC, $17.6 million for PDI,
$17.9 million for other corporate-related activities and
$9.4 million associated with discontinued operations. In
2005, Phelps Dodge spent approximately $698.2 million for
capital expenditures and investments in subsidiaries, including
$622.3 million for PDMC, $19.5 million for PDI,
$15.8 million for other corporate-related activities and
$40.6 million associated with discontinued operations. The
$489.6 million increase in 2006 primarily was due to the
Cerro Verde expansion project (approximately $207 million),
the Morenci concentrate-leach, direct-electrowinning facility
and restart of its concentrator (approximately $96 million)
and the development of the Safford copper mine (approximately
$100 million).
Capital expenditures and investments in subsidiaries for 2007
are expected to approximate $1.5 billion primarily at PDMC.
Capital expenditures and investments are expected to increase in
2007 primarily due to the development of the Tenke Fungurume
copper/cobalt mining project (approximately $370 million),
development of the Safford copper mine (approximately
$215 million) and higher overall sustaining capital
(approximately $225 million); partially offset by decreases
associated with the Cerro Verde expansion (approximately
$475 million) and the Morenci concentrate-leach,
direct-electrowinning facility and restart of its concentrator
(approximately $70 million) as these projects are expected
to be substantially complete by mid-2007. These capital
expenditures are expected to be funded primarily from operating
cash flows, cash reserves and project financing.
Financing
activities and liquidity
Phelps Dodges total debt at December 31, 2006, was
$891.9 million, compared with $694.5 million at
December 31, 2005, and $1.1 billion at
December 31, 2004. The $197.4 million net increase in
total debt during 2006 primarily was attributable to an increase
in Cerro Verdes long-term project debt ($92.0 million
borrowed under its debt financing facilities and
$90.0 million of Peruvian bonds). Phelps Dodges ratio
of debt to total capitalization was 9.1 percent at
December 31, 2006, compared with 9.6 percent at
December 31, 2005, and 18.3 percent at
December 31, 2004.
The $402.4 million net decrease in total debt during 2005
primarily was due to prepayments on principal balances and
scheduled payments of senior debt (approximately
$394 million, net of the $20.0 million in borrowings
under the Cerro Verde debt-financing facilities).
On September 30, 2005, Phelps Dodge entered into a number
of agreements in connection with obtaining debt-financing
facilities in the overall amount of $450 million, subject
to certain conditions, for the expansion of the Cerro Verde
copper mine. See South American mines
operating income Cerro Verde segment
operating income. Phelps Dodge has guaranteed its adjusted
pro rata share of the financing until completion of construction
and has agreed to
S-169
maintain a net worth of at least $1.5 billion. The security
package associated with the debt-financing facilities includes
mortgages and pledges of substantially all of the assets of
Cerro Verde and requires Phelps Dodge and all major shareholders
who are parties to the financing agreements to pledge their
respective shares of Cerro Verde.
The financing comprised (i) a Japan Bank for International
Cooperation (JBIC) facility with two tranches totaling
$247.5 million (Tranche A of $173.25 million and
Tranche B of $74.25 million), (ii) a KfW banking
group of Germany (KfW) facility totaling $22.5 million, and
(iii) a commercial bank loan facility of
$180.0 million, of which $90.0 million represented a
stand-by facility that was reduced
dollar-for-dollar
by the issuance of Peruvian bonds in April 2006. The financing
has a maximum
10-year
term, and repayment consists of 16 semi-annual installments
commencing on March 20, 2007. All loans are variable rate
loans with a fixed spread that changes post-completion.
On April 17, 2006, the National Supervisory Commission of
Companies and Securities of the Republic of Peru authorized the
registration of a series of bonds to be issued through one or
more offerings by Cerro Verde in an aggregate principal amount
of up to $250 million, with the issuance of the first
series of bonds in the aggregate principal amount of up to
$90 million. On April 27, 2006, the first series of
bonds was issued for total proceeds of $90.0 million, which
was used to fund the Cerro Verde expansion project. The issuance
of these bonds reduced,
dollar-for-dollar,
the $90 million stand-by facility included in the
$450 million debt-financing facilities. Any further
issuance of bonds would require the consent of the Senior
Facility Lenders in accordance with the Master Participation
Agreement.
At December 31, 2006 and 2005, Cerro Verdes
outstanding project-financed debt totaled $202.0 million
and $20.0 million, respectively. During the second half of
2006, Cerro Verde notified the Senior Facility Lenders that it
would reduce loan commitments by $248 million, so that
total borrowings would not exceed the $202.0 million of
outstanding project-financed debt at December 31, 2006. The
reduction in loan commitments of $138 million and
$110 million became effective on October 11, 2006, and
January 17, 2007, respectively.
On April 1, 2005, Phelps Dodge amended the agreement for
its $1.1 billion revolving credit facility, extending its
maturity to April 20, 2010, and slightly modifying its fee
structure. The facility is to be used for general corporate
purposes. The agreement requires Phelps Dodge to maintain a
minimum earnings before interest, taxes, depreciation and
amortization (EBITDAas defined in the agreement) to
interest ratio of 2.25 on a rolling four-quarter basis, and
limits consolidated indebtedness to 55 percent of total
consolidated capitalization. At December 31, 2006, Phelps
Dodge met all financial covenants. At December 31, 2006,
there was a total of $120.5 million of letters of credit
issued under the revolver. Total availability under the
revolving credit facility at December 31, 2006, amounted to
$979.5 million, of which $179.5 million could be used
for additional letters of credit.
In October 2006, Phelps Dodge replaced approximately
$71 million in surety bonds posted for financial assurance
obligations in the state of New Mexico with an equal value of
letters of credit issued under the revolving credit facility. As
a result of the reduction in surety bonds, Phelps Dodge
eliminated approximately $18 million in letters of credit
issued as collateral for the surety bonds.
Tyrones financial assurance obligation was approved for a
reduction of approximately $32 million, which was
substantially completed in January 2007. Phelps Dodge also
adjusted the components of Tyrones financial assurance
provided to the state of New Mexico as follows: (i) a
reduction of approximately $32 million in parent company
guarantees, (ii) a reduction of
S-170
approximately $33 million in letters of credit,
(iii) an increase of approximately $28 million in real
estate collateral pledges and (iv) an increase of
approximately $5 million in trust assets resulting from
cash contributions made since 2004.
Short-term debt was $33.7 million, all at Phelps
Dodges international operations, at December 31,
2006, compared with $14.3 million at December 31,
2005. The $19.4 million increase primarily was due to a net
increase in short-term borrowings at our South American Wire and
Cable operations due to increased metal prices and shorter
vendor payment terms on raw material purchases.
On June 2, 2004, Phelps Dodge reinstated quarterly dividend
payments at 12.5 cents per common share (on a
post-March 10, 2006,
two-for-one
stock split basis). On June 2, 2005, and again on
April 5, 2006, the quarterly dividend payments were
increased to 18.75 cents per common share (post-split) and 20
cents per common share, respectively. In addition, as part of
Phelps Dodges shareholder capital return program, a
special cash dividend of $2.50 per common share
(post-split) was paid in December 2005, and additional special
cash dividends totaling $4.00 per common share (post-split) were
paid during 2006. Total common dividend payments, including
special cash dividends, were $975.5 million for 2006,
$630.7 million for 2005 and $47.5 million for 2004.
On August 15, 2005, Phelps Dodges Series A
Mandatory Convertible Preferred Stock (Series A Stock)
automatically converted into 4.2 million shares of its
common stock. In 2005, Phelps Dodge paid quarterly dividends of
$5.0625 per share of its Series A Stock, or
$10.1 million. In 2004, Phelps Dodge paid quarterly
dividends of $6.75 per share of its Series A Stock, or
$13.5 million.
Contractual
obligations and commercial commitments
The following table summarizes Phelps Dodges contractual
obligations at December 31, 2006, and the effect such
obligations are expected to have on its liquidity and cash flow
in future periods. For a discussion of environmental and closure
obligations, see Environmental
matters.
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
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Contractual
obligations:
|
|
|
|
Less
than
|
|
|
|
|
|
After
|
(Dollars in
millions)
|
|
Total
|
|
1 year
|
|
1-3 years
|
|
4-5 years
|
|
5 years
|
|
|
Short-term debt
|
|
$
|
33.7
|
|
|
33.7
|
|
|
|
|
|
|
|
|
|
Long-term debt
|
|
|
858.2
|
|
|
88.1
|
|
|
74.2
|
|
|
158.7
|
|
|
537.2
|
Scheduled interest payment
obligations(a)
|
|
|
979.5
|
|
|
61.2
|
|
|
112.9
|
|
|
99.9
|
|
|
705.5
|
Asset retirement
obligations(b)
|
|
|
106.0
|
|
|
58.2
|
|
|
45.2
|
|
|
2.3
|
|
|
0.3
|
Take-or-pay
contracts
|
|
|
1,502.3
|
|
|
1,295.5
|
|
|
126.2
|
|
|
49.4
|
|
|
31.2
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Operating lease obligations
|
|
|
73.6
|
|
|
16.6
|
|
|
28.8
|
|
|
21.4
|
|
|
6.8
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Mineral royalty obligations
|
|
|
18.1
|
|
|
1.9
|
|
|
3.8
|
|
|
3.0
|
|
|
9.4
|
|
|
|
|
|
|
Total contractual cash
obligations(c)
|
|
$
|
3,571.4
|
|
|
1,555.2
|
|
|
391.1
|
|
|
334.7
|
|
|
1,290.4
|
|
|
|
|
|
(a)
|
|
Scheduled interest payment
obligations were calculated using stated coupon rates for fixed
debt and interest rates applicable at December 31, 2006,
for variable rate debt.
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(b)
|
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Asset retirement obligations only
include our estimated contractual cash payments associated with
reclamation activities at certain sites for which our costs are
estimable and the timing of payments is reasonably determinable
as of December 31, 2006. The timing and the amount of these
payments could change as a result of changes in regulatory
requirements, changes in scope of reclamation activities and as
actual reclamation spending occurs. The table excludes remaining
cash payments of approximately $67 million that are
expected to be incurred in connection with accelerating certain
closure projects, which are in Phelps Dodges discretion.
Phelps Dodge has also excluded payments for reclamation
activities that are expected to occur after five years and the
associated trust assets of approximately $514 million that
have been dedicated to funding those reclamation activities
because a majority of these cash flows are expected to occur
over an extended period of time and are dependent upon the
timing of the end of the mine life, which is subject to revision.
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(c)
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This table excludes certain other
obligations that Phelps Dodge has reflected in its Consolidated
Balance Sheet, including estimated funding for pension
obligations as the funding may vary from
year-to-year
based on changes in the fair value of
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S-171
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|
|
|
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plan assets and actuarial
assumptions. For 2007, there is no minimum funding requirement
for the Retirement Plan or for Phelps Dodges
U.S. pension plans for bargained employees, but Phelps
Dodge expects to provide funding of approximately
$4 million for its international subsidiaries and
supplemental retirement plan. Environmental obligations and
contingencies for which the timing of payments is not
determinable are also excluded.
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The net increase in Phelps Dodges
take-or-pay
obligations at year-end 2006 compared with year-end 2005
primarily was due to an increase of approximately
$693 million in copper delivery contracts; partially offset
by a decrease of approximately $393 million associated with
Columbian Chemicals discontinued operations, the obligations of
which were assumed by the buyer upon close of the sale, and a
decrease of approximately $288 million associated with the
Cerro Verde mine expansion.
Phelps Dodges
take-or-pay
contracts primarily include contracts for copper deliveries of
specified volumes at market-based prices (approximately
$1.0 billion), transportation and port fee commitments
(approximately $255 million), contracts for electricity
(approximately $94 million), contracts for other supplies
and services (approximately $72 million of
which approximately $33 million was associated with the
expansion of the Cerro Verde mine and approximately
$15 million with the Morenci concentrate-leach,
direct-electrowinning facility and restart of its concentrator),
contracts for sulfuric acid for deliveries of specified volumes
based on negotiated rates to El Abra and Cerro Verde
(approximately $40 million), oxygen obligations for
deliveries of specified volumes at fixed prices to Bagdad
(approximately $8 million) and contracts for natural gas
(approximately $2 million). Approximately 55 percent
of Phelps Dodges
take-or-pay
electricity obligations are through Phelps Dodge Energy Services
(PDES), the legal entity used to manage power for PDMC and North
American operations at generally fixed-priced arrangements. PDES
has the right and the ability to resell the electricity as
circumstances warrant. Transportation obligations totaled
approximately $228 million primarily for Cerro Verde and
Candelaria contracted ocean freight rates and North American
natural gas transportation. Cerro Verde has port fee commitments
of approximately $27 million over approximately
20 years.
Office leases comprise approximately 62 percent of Phelps
Dodges operating lease commitments (excluding sublease
receipts). Phelps Dodge has subleased certain office space for
which it expects to receive sublease payments of
$1.3 million over four years. The balance of our operating
lease commitments is for other facilities, land, vehicles and
equipment.
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|
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Commercial
commitments:
|
|
|
|
Less
than
|
|
|
|
|
|
After
|
(Dollars in
millions)
|
|
Total
|
|
1 year
|
|
1-3 years
|
|
4-5 years
|
|
5 years
|
|
|
Standby letters of credit
|
|
$
|
186.3
|
|
|
56.0
|
|
|
9.0
|
|
|
3.0
|
|
|
118.3
|
Corporate guarantees
|
|
|
412.4
|
|
|
0.8
|
|
|
0.4
|
|
|
|
|
|
411.2
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Sales performance guarantees
|
|
|
74.5
|
|
|
49.5
|
|
|
24.5
|
|
|
0.2
|
|
|
0.3
|
Surety bonds
|
|
|
97.4
|
|
|
2.1
|
|
|
2.0
|
|
|
|
|
|
93.3
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Asset pledges
|
|
|
74.2
|
|
|
0.1
|
|
|
|
|
|
|
|
|
74.1
|
|
|
|
|
|
|
Total commercial commitments
|
|
$
|
844.8
|
|
|
108.5
|
|
|
35.9
|
|
|
3.2
|
|
|
697.2
|
|
|
Standby letters of credit primarily were issued in support of
commitments or obligations. Approximately 49 percent was
related to environmental remediation and reclamation
obligations, 30 percent to copper cathode purchases,
8 percent to insurance programs, 8 percent to
collateral for reclamation surety bonds and 5 percent to
value-added tax liabilities for imported molybdenum. Phelps
Dodges standby letters of credit outstanding at
December 31, 2006, will expire within one year and are
expected to be renewed as necessary.
Phelps Dodge also has corporate performance guarantees in place
for financial assurance requirements related to
closure/reclamation/post-closure care costs primarily associated
with our mining and refining operations. Approximately
77 percent of its corporate performance
S-172
guarantees is related to its Chino and Tyrone mining operations.
These guarantees were entered into during 2003 and 2004.
Phelps Dodge surety bonds of $97.4 million at
December 31, 2006, primarily were related to reclamation,
closure and environmental obligations ($66.4 million),
self-insurance bonds primarily for workers compensation
($23.7 million) and miscellaneous bonds ($7.3 million).
At December 31, 2006, Phelps Dodge had pledged
$74.2 million of assets primarily associated with
reclamation and closure obligations ($46.1 million) and a
50-percent-owned joint venture investment ($28.0 million).
Generally, Phelps Dodge does not have any debt-rating triggers
that would accelerate the maturity dates of its debt.
Phelps Dodges credit rating could adversely affect its
ability to renew existing or obtain access to credit facilities
in the future and could increase the cost of such facilities.
Phelps Dodges ability to utilize third-party guarantees
for reclamation financial assurance may be adversely impacted if
its credit ratings were downgraded below investment grade, or if
Phelps Dodge is unable to meet various financial tests mandated
by state regulatory programs. Phelps Dodge has the ability,
provided it continues to be in compliance with the covenant
requirements, to draw upon its $1.1 billion revolving
credit facility prior to its commitment termination on
April 20, 2010. Changes in credit ratings may affect the
revolving credit facility fee and the costs of borrowings under
that facility, but credit ratings do not impact the availability
of the facility.
Other items that
may affect liquidity
On February 1, 2006, Phelps Dodges board of directors
approved a
two-for-one
split of Phelps Dodges outstanding common stock. The split
was effected in the form of a 100 percent stock dividend.
Common shareholders of record at the close of business on
February 17, 2006, received one additional share of common
stock for every share they owned as of that date. The additional
shares were distributed on March 10, 2006. Phelps
Dodges common stock began trading at its post-split price
at the beginning of trading on March 13, 2006.
On April 5, 2006, Phelps Dodges board of directors
approved an increase in Phelps Dodges shareholder capital
return program to $2.0 billion from the previously approved
$1.5 billion. Since the announcement of this program in
October 2005, Phelps Dodge has returned approximately
$1.3 billion to shareholders through special dividends. The
definitive merger agreement with Freeport-McMoRan permits only
regular dividends. Accordingly, additional shareholder capital
returns under the program are on hold.
In December 2005, Phelps Dodge established and funded two
trusts, one dedicated to funding postretirement medical
obligations and the other to funding postretirement life
insurance obligations, for eligible U.S. retirees. These
trusts were established in connection with certain employee
benefit plans sponsored by Phelps Dodge and are intended to
constitute VEBA trusts under section 501(c)(9) of the
Internal Revenue Code. The trusts help provide assurance to
participants in these plans that Phelps Dodge will continue to
have funds available to meet its obligations under the covered
retiree medical and life insurance programs. However, the trusts
will not reduce retiree contribution obligations that help fund
these benefits and will not guarantee that retiree contribution
obligations will not increase in the future. In December 2005,
Phelps Dodge contributed a total of $200 million to these
trusts, consisting of $175 million for postretirement
medical obligations and $25 million for postretirement life
insurance obligations. At the end of the 2006 second quarter,
each VEBA trust commenced making payments in support of the
benefit obligations funded by the respective trust.
S-173
In December 2005, Phelps Dodge established a trust dedicated to
help fund Phelps Dodges global reclamation and
remediation activities and made an initial cash contribution of
$100 million. In March 2006, Phelps Dodge made an
additional cash contribution of $300 million to the trust.
On May 27, 2005, shareholders approved an amendment to
Phelps Dodges Restated Certificate of Incorporation to
increase the number of authorized shares of common stock from
200 million shares to 300 million shares. This
increase provides additional flexibility for Phelps Dodge to
pursue various corporate objectives.
Phelps Dodge filed a $1 billion shelf registration
statement on
Form S-3
with the Securities and Exchange Commission, which was declared
effective May 10, 2005, to combine its $400 million
shelf registration filed April 15, 2005, and
$600 million outstanding under a shelf registration
statement that was declared effective on July 15, 2003. The
shelf registration provides flexibility to efficiently access
capital markets should financial circumstances warrant.
As a result of the significant debt that Phelps Dodge will be
required to support following the proposed acquisition by
Freeport-McMoRan, Standard and Poors Rating Services has
placed its BBB (positive outlook) rating of Phelps Dodges
senior unsecured debt on Credit Watch with negative
implications, and Moodys Investors Service has placed its
Baa2 (stable outlook) rating of Phelps Dodges senior
unsecured debt under review for possible downgrade.
Additionally, Fitch Ratings has placed its BBB rating of Phelps
Dodges senior unsecured debt on Ratings Watch Negative.
New Mexico, Arizona and Colorados
mined-land
reclamation laws and New Mexico and Arizonas ground water
protection programs require financial assurance covering the net
present value costs of reclamation and closure requirements.
Each of these states permits a company to satisfy financial
assurance requirements using a variety of forms, including
third-party performance guarantees, financial strength tests,
trust funds, surety bonds, letters of credit and collateral. The
financial strength tests are designed to determine whether a
company or third-party guarantor can demonstrate that it has the
financial strength to fund future reclamation and closure costs.
Based upon current permit terms and agreements with the state of
New Mexico, up to 70 percent of the financial assurance for
Chino, Tyrone and Cobre may be provided in the form of
third-party performance guarantees. Under the Mining Act Rules
and the terms of the guarantees, certain financial soundness
tests must be met by the guarantor. A publicly traded company
may satisfy these financial tests by showing that its senior
unsecured debt rating is investment grade and that it meets
certain requirements regarding assets in relation to the
required amount of financial assurance. Phelps Dodge has
provided performance guarantees for a portion of the financial
assurance required for Chino, Tyrone and Cobre. In Arizona, a
permittee or guarantor that meets certain financial strength
tests can also provide financial assurance under the
mine-land
reclamation and ground water protection laws. An
investment-grade corporate rating is a requirement of some of
the financial strength tests. Phelps Dodge satisfies its
financial assurance requirements in Arizona through either
Phelps Dodge guarantees or financial strength tests. Phelps
Dodges senior unsecured debt currently carries
investment-grade ratings. If Phelps Dodges credit rating
for senior unsecured debt falls below investment grade, it may
still be able to maintain part or all of its financial assurance
using alternative financial strength tests in New Mexico and
Arizona. However, a portion of its financial assurance
requirements might be required to be supplied in another form,
such as letters of credit, real property collateral or cash.
S-174
Phelps Dodge has reduced its use of surety bonds in support of
financial assurance obligations in recent years due to
significantly increasing costs and because many surety companies
require a significant level of collateral supporting the bonds.
If remaining surety bonds are unavailable at commercially
reasonable terms, Phelps Dodge could be required to post other
collateral or cash or cash equivalents directly in support of
financial assurance obligations.
Phelps Dodge purchases a variety of insurance products to
mitigate insurable losses. The various insurance products
typically have specified deductible amounts, or self-insured
retentions, and policy limits. Phelps Dodge purchases all-risk
property insurance with varying site deductibles and an annual
aggregate corporate deductible of $30 million. Phelps Dodge
generally is self-insured for workers compensation, but
purchases excess insurance up to statutory limits. An actuarial
study is performed twice a year by an independent, third-party
actuary for Phelps Dodges various casualty programs,
including workers compensation, to estimate required
insurance reserves.
On June 16, 2005, the Chilean government instituted a
progressive royalty tax (the Mining Tax) rate on the operational
margin generated from mining activities in Chile (5 percent
for Phelps Dodges El Abra and Candelaria subsidiaries,
and, based on current production levels, 1 percent for
Phelps Dodges Ojos del Salado subsidiary). The Mining Tax
became effective January 1, 2006, and El Abra and
Candelaria have opted to participate in the special incentives
provided as part of the Mining Tax. The special incentives
include (i) a reduction in the Mining Tax rate from
5 percent to 4 percent for a
12-year
period, and a guarantee that there will be no changes in other
mining-related taxes, including the mining license fee,
(ii) a tax credit equal to 50 percent of the Mining
Tax during 2006 and 2007, and (iii) the use of accelerated
depreciation in determining the Mining Tax and remittance of tax
dividends through 2007. In addition, both El Abra and Candelaria
are required to disclose certain financial information,
including audited annual financial statements to the Chilean
Securities and Insurance Commission.
In April 2006, an amendment to the Mining Tax was enacted, which
allows mining companies to elect to deduct interest on loans
provided that the use of accelerated depreciation and
amortization used in the calculation of the Mining Tax is
waived. Phelps Dodges analysis determined that the amended
provisions would result in a favorable impact, and in June 2006,
El Abra and Candelaria submitted an election to deduct interest
expense. Upon making this election, the Mining Tax, which was
previously recognized as a component of operating income, was
reclassified to provision for taxes on income from continuing
operations.
During 2005, Phelps Dodge finalized a year-long process of
identifying and prioritizing opportunities to accelerate certain
demolition, environmental reserve and asset retirement
obligation projects. The projects were prioritized based on
projects where Phelps Dodge has regulatory flexibility to
remediate at a faster pace, structures that can be readily
demolished, reclamation of visibly impacted areas, and projects
in Arizona and New Mexico where Phelps Dodge has substantial
long-term closure obligations. Phelps Dodges current plan
is to spend, including capital, approximately $260 million
for 2007 and approximately $180 million for 2008 associated
with environmental reserve and reclamation projects. During
2006, approximately $179 million was spent on these
projects.
The continued escalation of health-care costs is a burden that
companies like Phelps Dodge cannot sustain over the long term.
Phelps Dodge has continued to implement management tools to
mitigate the impact of the increasing medical trend rate;
nonetheless, this medical cost trend may have an adverse impact
on Phelps Dodge.
S-175
Phelps Dodges earnings and cash flows primarily are
determined by the results of its copper and molybdenum mining
businesses. Based on expected 2007 annual consolidated
production of approximately 2.9 billion pounds of copper,
each 1 cent per pound change in the average annual copper price
(or in the average annual cost of copper production) causes a
variation in annual operating income, excluding the impact of
its copper collars and before taxes and adjustments for minority
interests, of approximately $29 million. The effect of such
changes in copper prices or costs similarly affects Phelps
Dodges pre-tax cash flows. Higher copper prices are
generally expected to be sustained when there is a worldwide
balance of copper supply and demand, and copper warehouse stocks
are reasonable in relation to consumption.
Based on Phelps Dodges expected 2007 annual molybdenum
production of approximately 76 million pounds and the
assumption that approximately 75 percent of its molybdenum
sales, depending on customer and product mix at the time, are
adjusted based on the underlying published prices, each
$1.00 per pound change in the average annual underlying
published molybdenum price causes a variation in annual
operating income before taxes of approximately $57 million.
Consumption of copper is dependent on general economic
conditions and expectations. Although copper consumption has
improved, it is not assured that underlying drivers of
consumption will be sustained in 2007. Should copper and
molybdenum prices and costs approximate 2006 realizations,
Phelps Dodge would project earnings in 2007 of a similar
magnitude to those realized in 2006. In that circumstance, 2007
cash flow from operations, existing cash balances and other
sources of cash would be expected to significantly exceed
current projected 2007 capital expenditures and investments, and
debt payment obligations. For a more complete description of
risk factors facing Phelps Dodge, see Risk
factorsRisks related to Phelps Dodges business.
Freeport-McMoRan
merger
On November 18, 2006, Phelps Dodge and Freeport-McMoRan
entered into a definitive merger agreement under which
Freeport-McMoRan will acquire Phelps Dodge, creating the
worlds largest publicly traded copper company. The
combined company will represent one of the most geographically
diversified portfolios of operating, expansion and growth
projects in the copper mining industry.
The transaction, which is subject to Phelps Dodge and
Freeport-McMoRan shareholder approval, regulatory approvals and
customary closing conditions, is expected to close in March
2007. Phelps Dodge and Freeport-McMoRan will each hold a special
meeting of shareholders on March 14, 2007, to vote on the
proposed acquisition. Phelps Dodge and Freeport-McMoRan common
shareholders of record at the close of business on
February 12, 2007, will be entitled to vote on the proposed
transaction.
Under the terms of the transaction, Freeport-McMoRan will
acquire all of the outstanding common shares of Phelps Dodge for
a combination of cash and common shares of Freeport-McMoRan.
Each Phelps Dodge shareholder would receive $88.00 per
share in cash plus 0.67 common shares of Freeport-McMoRan for
each Phelps Dodge share. Freeport-McMoRan will deliver a total
of approximately 137 million shares to Phelps Dodge
shareholders, resulting in Phelps Dodge shareholders owning
approximately 38 percent of the combined company on a fully
diluted basis. Based upon the closing price of Freeport stock on
February 16, 2007, the combination of cash and common
shares would have a value of $126.57 per Phelps Dodge share.
S-176
Hedging
programs
Phelps Dodge does not purchase, hold or sell derivative
financial instruments unless its has an existing asset or
obligation or it anticipates a future activity that is likely to
occur and will result in exposing it to market risk. Phelps
Dodge does not enter into any instruments for speculative
purposes. Phelps Dodge uses various strategies to manage its
market risk, including the use of derivative instruments to
limit, offset or reduce our market exposure. Derivative
financial instruments are used to manage well-defined commodity
price, energy, foreign exchange and interest rate risks from
Phelps Dodges primary business activities. The fair values
of Phelps Dodges derivative instruments are based on
valuations provided by third parties, purchased derivative
pricing models or widely published market closing prices at year
end. In accordance with SFAS No. 133, (as amended by
SFAS Nos. 137 and 149) and SFAS No. 138,
Accounting for Certain Derivative Instruments and Certain
Hedging Activities, Phelps Dodge recognizes derivatives as
either assets or liabilities on the Consolidated Balance Sheet
at fair value. Changes in the fair value of derivatives are
recorded each period in earnings or other comprehensive income
(loss).
Copper fixed-price rod sales hedging. Some of Phelps
Dodges copper wire customers request a fixed sales price
instead of the COMEX average price in the month of shipment.
Phelps Dodge hedges this fixed-price sales exposure in a manner
that will allow it to receive the COMEX average price in the
month of shipment while its customers receive the fixed price
they requested. Phelps Dodge accomplishes this by entering into
copper futures and swap contracts and then liquidating the
copper futures contracts and settling the copper swap contracts
during the month of shipment, which generally results in the
realization of the COMEX average price. Hedge gains or losses
from these contracts are recognized in revenue.
During 2006, 2005 and 2004, Phelps Dodge had hedge programs in
place for approximately 619 million, 492 million and
381 million pounds of copper sales, respectively. All
realized gains or losses from hedge transactions were
substantially offset by a similar amount of loss or gain on the
related customer sales contracts at maturity. At
December 31, 2006, Phelps Dodge had copper futures and swap
contracts outstanding for approximately 103 million pounds
of copper sales maturing through November 2008.
At December 31, 2006, Phelps Dodge prepared an analysis to
determine the sensitivity of its copper futures contracts to
changes in copper prices. If copper prices had dropped a
hypothetical 10 percent at the end of 2006, Phelps Dodge
would have had a net loss from its copper futures contracts of
approximately $30 million. All realized losses would be
substantially offset by a similar amount of gain on the related
customer sales.
Copper price protection programs. Phelps Dodge
entered into programs to protect a portion of its 2005, 2006 and
expected 2007 global copper production by purchasing
zero-premium copper collars (consisting of both put and call
options) and copper put options. The copper collars and copper
put options are settled on an average LME pricing basis for
their respective hedge periods. In 2006 and 2005, the copper
collar put options settled monthly. Also in 2006, the purchased
copper put options settled monthly. For 2007, the copper collar
put options and purchased copper put options will settle
annually. All of the copper collar call options settle annually.
Phelps Dodge entered into these protection programs as insurance
to help ameliorate the effects of unanticipated copper price
decreases.
Transactions under these copper price protection programs do not
qualify for hedge accounting treatment under
SFAS No. 133 and are adjusted to fair market value
based on the forward curve price and implied volatility as of
the last day of the respective recording period, with the gain
S-177
or loss recorded in revenues. The actual impact of Phelps
Dodges 2007 zero-premium copper collar price protection
programs will not be fully determinable until the maturity of
the collars at year end, with final adjustments based on the
average annual price.
At December 31, 2006, Phelps Dodge had in place
zero-premium copper collars for approximately 486 million
pounds of PDMCs expected 2007 copper sales. These
zero-premium copper collar price protection programs represent
approximately 20 percent of Phelps Dodges expected
annual copper sales for 2007. Therefore, approximately
80 percent of its expected annual copper sales for 2007
will participate fully in higher LME and COMEX copper prices. At
December 31, 2006, Phelps Dodge also had in place copper
put options for approximately 730 million pounds of
PDMCs expected 2007 copper sales.
At December 31, 2006, Phelps Dodge prepared an analysis to
determine the sensitivity of its copper price protection
contracts to changes in market prices. If the forward curve
price had increased a hypothetical 10 percent at the end of
2006, Phelps Dodge would have recognized a reduction in net
income of approximately $130 million associated with its
2007 copper option contracts.
Copper COMEX/LME arbitrage program. A portion of the
copper cathode consumed by Phelps Dodges North American
rod mills to make copper products are purchased using the
monthly average LME copper price. North American refined copper
products are sold using the monthly average COMEX copper price
in the month of shipment. As a result, domestic rod mill
purchases of LME-priced copper are subject to COMEX/LME price
differential risk. From time to time, Phelps Dodge may transact
copper swaps to protect the COMEX/LME price differential for
LME-priced copper cathodes purchased for sale in the North
American market. Phelps Dodges COMEX/LME arbitrage program
began in 2004. During 2006, Phelps Dodge converted approximately
186 million pounds of LME-priced copper cathode purchases
to a COMEX price basis. At December 31, 2006, Phelps Dodge
had outstanding copper swap contracts to convert approximately
25 million pounds of 2007 LME-priced copper cathode
purchases to a COMEX-price basis for sale in the North American
market through the use of copper swaps maturing through March
2007.
At December 31, 2006, Phelps Dodge prepared an analysis to
determine the sensitivity of its COMEX/LME copper arbitrage
contracts to changes in market prices. If the COMEX/LME
arbitrage market prices had increased a hypothetical
10 percent at the end of 2006, Phelps Dodge would have had
a negligible net loss from its contracts. All losses on these
hedge transactions would have been substantially offset by a
similar amount of gain on the underlying copper purchases.
Metal purchase hedging. Phelps Dodges
international Wire and Cable operations may enter into metal
(aluminum, copper and lead) swap contracts to hedge its metal
purchase price exposure on fixed-price sales contracts to allow
it to lock in the cost of the metal used in fixed-price cable
sold to customers. These swap contracts are generally settled
during the month of finished product shipment and result in a
net LME metal price consistent with that agreed with Phelps
Dodges customers. During 2006, 2005 and 2004, Phelps Dodge
had settled metal hedge swaps for approximately 57 million,
33 million and 23 million pounds of metal sales,
respectively. At December 31, 2006, Phelps Dodge had
outstanding swaps on approximately 33 million pounds of
metal purchases maturing through February 2008.
At December 31, 2006, Phelps Dodge prepared an analysis to
determine the sensitivity of its metal swap contracts to changes
in market prices. If market prices had dropped a hypothetical
10 percent at the end of 2006, Phelps Dodge would have had
a net loss from its swap contracts
S-178
of approximately $5 million. All losses on these hedge
transactions would have been substantially offset by a similar
amount of gain on the underlying metal purchases.
Gold and silver price protection program. Phelps
Dodges Candelaria copper mine in Chile produces and sells
a substantial amount of copper concentrate. The copper
concentrate contains small amounts of precious metals, including
gold and silver. To protect its exposure against a decrease in
gold and silver selling prices, Phelps Dodge may enter into
zero-premium collars and purchased put options. For 2007, Phelps
Dodge has only entered into purchased put options for gold and
silver. The zero-premium collars involve the simultaneous
purchase of a put option and sale of a call option to protect a
portion of its precious metals selling prices. The zero-premium
collars protect its exposure to reduced selling prices while
retaining the ability to participate in some price increases and
are settled on an average pricing basis for their respective
hedge periods. The purchased put options protect Phelps
Dodges exposure to reduced selling prices while retaining
the ability to participate in price increases.
During 2006, 2005 and 2004, Phelps Dodge settled gold collars
protecting approximately 116,000, 97,000 and 108,000 ounces of
gold included in copper concentrate sales, respectively. Phelps
Dodges zero-premium gold collars consist of monthly put
options and annual call options. The gains and losses on these
hedge transactions were substantially offset by a similar amount
of loss or gain on the underlying concentrate sales. At
December 31, 2006, Phelps Dodge had outstanding purchased
put option contracts in place to hedge approximately 75,000
ounces of gold included in copper concentrate sales maturing
through December 2007.
During 2006 and 2005, Phelps Dodge settled silver collars
protecting approximately 1.2 million ounces and 660,000
ounces of silver included in copper concentrate sales,
respectively. During 2004, Phelps Dodge did not settle any
silver collars. Phelps Dodges zero-premium silver collars
consist of monthly put options and annual call options. At
December 31, 2006, Phelps Dodge had outstanding purchased
put option contracts in place to hedge approximately 940,000
ounces of silver included in copper concentrate sales maturing
through December 2007.
Phelps Dodges gold and silver purchase put option
contracts involve the payment of an option premium, which is
accounted for on a
mark-to-market
basis over the life of the option.
Copper quotational period swap program. The copper
content in Candelarias copper concentrate is sold at the
monthly average LME copper price, generally from one to three
months after the month of arrival at the customers
facility. If copper shipments have a price settlement basis
other than the month of shipment, copper swap transactions may
be used to realign the shipment and pricing month in order that
Phelps Dodge receives the
month-of-shipment
average LME copper price. During 2006, 2005 and 2004, Phelps
Dodge settled copper swaps totaling approximately
365 million, 448 million and 159 million pounds
of copper sales, respectively, with a pricing month other than
the month of shipment. Gains and losses on these hedge
transactions were substantially offset by a similar amount of
loss or gain on the underlying concentrate sales. At
December 31, 2006, Phelps Dodge had outstanding copper swap
contracts in place to hedge approximately 3 million pounds
of copper sales maturing through January 2007. As of
February 23, 2007, Phelps Dodge placed copper swap
contracts for approximately 2 percent of Candelarias
provisionally priced copper sales outstanding at
December 31, 2006.
At December 31, 2006, Phelps Dodge prepared an analysis to
determine the sensitivity of its copper quotational period swap
contracts to changes in copper prices. If copper prices had
increased a hypothetical 10 percent at the end of 2006,
Phelps Dodge would have had a net loss from its copper swap
contracts of approximately $1 million. All realized losses
would be substantially offset by a similar amount of gain on the
copper sales contracts.
S-179
Diesel fuel/natural gas price protection
program. Phelps Dodge purchases significant quantities
of diesel fuel and natural gas to operate its facilities and as
inputs to various activities in the mining, copper smelting and
refining process and electricity generation.
To reduce its exposure to price increases in these energy
products, Phelps Dodge may, from time to time, enter into energy
price protection programs for its North American and Chilean
operations. Phelps Dodges diesel fuel and natural gas
price protection programs consist of purchasing a combination of
diesel fuel and natural gas call option contracts and
fixed-price swaps. The call option contracts give the holder the
right, but not the obligation, to purchase a specific commodity
at a pre-determined price, or strike price. Call
options allow Phelps Dodge to cap the commodity purchase cost at
the strike price of the option while allowing it the ability to
purchase the commodity at a lower cost when market prices are
lower than the strike price. Fixed-price swaps allow Phelps
Dodge to establish a fixed commodity purchase price for delivery
during a specific hedge period.
During 2006, 2005 and 2004, Phelps Dodge had approximately
58 million, 61 million and 56 million gallons of
diesel fuel purchases hedged, respectively. Gains on these hedge
transactions were substantially offset by a similar amount of
loss on the underlying diesel fuel purchases. At
December 31, 2006, Phelps Dodge had outstanding diesel fuel
option contracts in place to hedge approximately 14 million
gallons of diesel fuel consumption maturing through March 2007.
Phelps Dodges diesel fuel call option contracts involve
the payment of an option premium, which is accounted for on a
mark-to-market
basis over the life of the option.
Phelps Dodges natural gas price protection program, which
started in 2001, had approximately 7.4 million,
7.3 million and 7.6 million decatherms of natural gas
purchases hedged with natural gas options in 2006, 2005 and
2004, respectively. Gains on these hedge transactions were
substantially offset by a similar increase in the cost of the
underlying energy purchases. At December 31, 2006, Phelps
Dodge had outstanding natural gas option contracts in place to
hedge approximately 1.5 million decatherms of natural gas
consumption maturing through March 2007. Phelps Dodges
natural gas call option contracts involve the payment of an
option premium, which is accounted for on a
mark-to-market
basis over the life of the option.
Interest rate hedging. The purpose of Phelps
Dodges interest rate hedge programs is, from time to time,
to reduce the variability in interest payments as well as
protect against significant fluctuations in the fair value of
its debt. At December 31, 2006 and 2005, Phelps Dodge did
not have any interest rate swap programs in place.
Foreign currency hedging. As a global company,
Phelps Dodge transacts business in many countries and in many
currencies. Foreign currency transactions of Phelps Dodges
international subsidiaries increase its risks because exchange
rates can change between the time agreements are made and the
time foreign currency transactions are settled. Phelps Dodge may
hedge or protect the functional currencies of its international
subsidiaries transactions by entering into forward
exchange contracts or currency swaps to lock in or minimize the
effects of fluctuations in exchange and interest rates. Phelps
Dodges foreign currency protection programs protect the
functional currencies of its international subsidiaries, which
included exposures to the British pound, Euro, South African
rand and U.S. dollar. At December 31, 2006, Phelps
Dodge had forward exchange contracts outstanding for
$19 million maturing through May 2007.
At December 31, 2006, Phelps Dodge prepared an analysis to
determine the sensitivity of its forward foreign exchange
contracts to changes in exchange rates. A hypothetical negative
exchange rate movement of 10 percent would have resulted in
a potential loss of approximately
S-180
$2 million. The loss would have been virtually offset by a
gain on the related underlying transactions.
Environmental
matters
Phelps Dodge is subject to various stringent federal, state and
local environmental laws and regulations that govern emissions
of air pollutants; discharges of water pollutants; and
generation, handling, storage and disposal of hazardous
substances, hazardous wastes and other toxic materials. Phelps
Dodge also is subject to potential liabilities arising under
CERCLA or similar state laws that impose responsibility on
persons who arranged for the disposal of hazardous substances,
and on current and previous owners and operators of a facility
for the cleanup of hazardous substances released from the
facility into the environment, including damages to natural
resources. In addition, Phelps Dodge is subject to potential
liabilities under the Resource Conservation and Recovery Act
(RCRA) and analogous state laws that require responsible parties
to remediate releases of hazardous or solid waste constituents
into the environment associated with past or present activities.
Phelps Dodge or its subsidiaries have been advised by
U.S. Environmental Protection Agency (EPA), the
U.S. Forest Service and several state agencies that they
may be liable under CERCLA or similar state laws and regulations
for costs of responding to environmental conditions at a number
of sites that have been or are being investigated by EPA, the
U.S. Forest Service or states to determine whether releases
of hazardous substances have occurred and, if so, to develop and
implement remedial actions to address environmental concerns.
Phelps Dodge also has been advised by trustees for natural
resources that Phelps Dodge may be liable under CERCLA or
similar state laws for damages to natural resources caused by
releases of hazardous substances.
Phelps Dodge has established reserves for potential
environmental obligations that management considers probable and
for which reasonable estimates can be made. For closed
facilities and closed portions of operating facilities with
environmental obligations, an environmental liability is accrued
when a decision to close a facility or a portion of a facility
is made by management, and when the environmental liability is
considered to be probable. Environmental liabilities attributed
to CERCLA or analogous state programs are considered probable
when a claim is asserted, or is probable of assertion, and
Phelps Dodge has been associated with the site. Other
environmental remediation liabilities are considered probable
based upon specific facts and circumstances. Liability estimates
are based on an evaluation of, among other factors, currently
available facts, existing technology, presently enacted laws and
regulations, Phelps Dodges experience in remediation,
other companies remediation experience, Phelps
Dodges status as a potentially responsible party (PRP),
and the ability of other PRPs to pay their allocated portions.
Accordingly, total environmental reserves of $377.9 million
and $367.9 million were recorded as of December 31,
2006 and 2005, respectively. The long-term portion of these
reserves is included in other liabilities and deferred credits
on the Consolidated Balance Sheet and amounted to
$261.0 million and $285.6 million at December 31,
2006 and 2005, respectively.
S-181
The following table summarizes environmental reserve activities
for the years ended December 31:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Dollars in
millions)
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
|
Balance, beginning of year
|
|
$
|
367.9
|
|
|
|
303.6
|
|
|
|
317.2
|
|
Additions to
reserves(a)
|
|
|
84.0
|
|
|
|
116.0
|
|
|
|
63.6
|
|
Reductions in reserve estimates
|
|
|
(1.6
|
)
|
|
|
(2.6
|
)
|
|
|
(4.7
|
)
|
Spending against reserves
|
|
|
(72.4
|
)
|
|
|
(49.1
|
)
|
|
|
(72.5
|
)
|
|
|
|
|
|
|
Balance, end of year
|
|
$
|
377.9
|
|
|
|
367.9
|
|
|
|
303.6
|
|
|
|
|
|
|
(a)
|
|
2006 included $10.6 million
not charged to expense that was associated with cash settlements
to Phelps Dodge from PRPs.
|
The site currently considered to be the most significant is the
Pinal Creek site near Miami, Arizona, where approximately
$102 million remained in the environmental reserve at
December 31, 2006. Phelps Dodge Miami, Inc. and the other
Pinal Creek Group (PCG) members have been pursuing contribution
litigation against three other parties involved with the site.
Phelps Dodge Miami, Inc. dismissed its contribution claims
against one defendant when another PCG member agreed to be
responsible for any share attributable to that defendant. Phelps
Dodge Miami, Inc. and the other PCG members settled their
contribution claims against another defendant in April 2005,
which resulted in cancellation of the Phase I trial. While
the terms of the settlement are confidential, the proceeds of
the settlement will be used to address remediation at the Pinal
Creek site. The Phase II trial, which will allocate
liability, has been postponed due to a discovery dispute and
related orders and appeals and has not yet been rescheduled.
For the years 2006, 2005 and 2004, Phelps Dodge recognized net
charges of $82.4 million, $113.4 million and
$58.9 million, respectively, for environmental remediation.
The sites with the most significant reserve changes during 2006
were the Chino Administrative Order on Consent (Chino AOC), the
Tohono Tailing and Evaporation Pond Remediation, and the
Anniston Lead and PCB sites. The sites with the most significant
reserve changes during 2005 were the Anniston Lead and PCB
sites, and the Laurel Hill site. The remainder of environmental
remediation changes was primarily for closed or non-owned sites,
none of which increased or decreased individually more than
approximately $10 million during 2006 or 2005.
Chino AOC. In December 1994, Chino entered into an
Administrative Order on Consent (AOC) with the New Mexico
Environmental Department (NMED), which requires Chino to perform
a CERCLA-quality investigation of environmental impacts and the
potential risks to human health and the environment associated
with portions of the Chino property affected by historical
mining operations. The remedial investigation began in 1995 and
is still in progress, although substantial portions of the
investigation are complete. During 2006, soil removal actions in
residential yards were initiated at the Hurley townsite.
Although no feasibility studies have been completed, Phelps
Dodge expects that additional remediation will also be required
in other areas. Phelps Dodge is currently negotiating an interim
remedial action with NMED for the Whitewater Creek Investigative
Unit and a technology pilot test at the Smelter/Tailing
Investigative Unit, and expect to conduct feasibility studies
for these areas after several years of monitoring the results of
these actions. During 2006, Phelps Dodge increased its reserve
associated with these implemented and planned actions at the
Chino AOC by approximately $14 million, which was partially
offset by spending during the year, for a total reserve at
December 31, 2006, of approximately $27 million.
S-182
Tohono tailing and evaporation pond
remediation. Cyprus Tohono (Tohono) leases certain land
from the Tohono Oodham Nation (the Nation), including the
mining operation site that comprises an open pit, underground
mine workings, leach and non-leach rock stockpiles, tailing and
evaporation ponds, SX/EW operations and ancillary facilities.
The Nation, along with several federal agencies, has notified
Cyprus Tohono of groundwater quality concerns and concerns with
other environmental impacts from historical mining operations.
In recent years, Cyprus Tohono expanded its
groundwater-monitoring well network, with some samples showing
contaminant levels above primary and secondary drinking water
standards. In addition, tests from a neighboring Native American
villages water supply well indicated elevated
concentrations of sulfate. Cyprus Tohono has installed new water
wells and provided an alternative water supply to the village.
EPA has completed a Preliminary Assessment and Site
Investigation (PA/SI) of the Tohono mine under the federal
Superfund program and has concluded that the site is eligible
for listing on the National Priorities List (NPL). The Nation
has asked EPA not to list the Tohono mine on the NPL.
During 2006, Cyprus Tohono entered into an AOC with EPA to
conduct a non-time-critical removal action and perform
remediation at the former tailing impoundment and evaporation
pond areas. In January 2007, the Nation requested the assistance
of EPA to evaluate groundwater contamination associated with the
Cyprus Tohono mine. Phelps Dodge expects to negotiate and enter
into a separate AOC to perform a remedial investigation and
feasibility study for groundwater contamination at the site.
During 2006, based on the work plan submitted to EPA for the
removal action, Phelps Dodge increased its reserve for this
Superfund matter by approximately $12 million, which was
partially offset by spending during the year, for a total
reserve at December 31, 2006, of approximately
$25 million.
Anniston lead and PCB sites. Phelps Dodge
Industries, Inc. (PDII) formerly operated a brass foundry in
Anniston, Alabama, and has been identified by the EPA as a
potentially responsible party (PRP) at the Anniston Lead and PCB
sites. The Anniston Lead site consists of lead contamination
originating from historical industrial operations in and about
Anniston; the Anniston PCB site consists of PCB contamination
originating primarily from historical PCB manufacturing
operations in Anniston. Pursuant to an administrative order on
consent/settlement agreement (Settlement Agreement), PDII, along
with 10 other parties identified by EPA as PRPs, agreed to
conduct a non-time-critical removal action at certain
residential properties identified to have lead and PCB
contamination above certain thresholds. While PDII and the other
parties to the Settlement Agreement have some responsibility to
address residential PCB contamination, that responsibility is
limited, with EPA characterizing PDII and the parties to the
Settlement Agreement as de minimis PRPs. The Settlement
Agreement became final on January 17, 2006. During 2006,
PDII and the other PRPs reached a final cost-sharing agreement
that, among other things, assigns PDII the responsibility to
manage the PRPs obligations under the Settlement
Agreement. In addition, since finalizing the Settlement
Agreement, sampling of residential yards and required soil
removal actions commenced. During 2006 and 2005, PDII increased
its reserve by approximately $11 million and
$22 million, respectively, which was offset by spending
during those years, for a total reserve of approximately
$27 million at December 31, 2006, covering remedial
costs, PRP group settlement costs, and legal and consulting
costs.
Laurel Hill site. Phelps Dodge Refining Corporation,
a subsidiary of Phelps Dodge, owns a portion of the Laurel Hill
property in Maspeth, New York, that formerly was used for
metal-related smelting, refining and manufacturing. All
industrial operations at the Laurel Hill site ceased in 1984. In
June 1999, Phelps Dodge entered into an Order on Consent with
New York State Department of Environmental Conservation (NYSDEC)
that required Phelps Dodge to perform, among other things, a
remedial investigation and feasibility study relating to
S-183
environmental conditions and remedial options at the Laurel Hill
site. NYSDEC issued a final remedial decision in January 2003 in
the form of a Record of Decision (ROD) regarding the property.
Phelps Dodge expects to complete the work under the ROD in 2007.
In July 2002, Phelps Dodge entered into another Order on Consent
with NYSDEC requiring Phelps Dodge to conduct a remedial
investigation and feasibility study relating to sediments in
Newtown and Maspeth Creeks, which are located contiguous to the
Laurel Hill site. Phelps Dodge commenced the remedial
investigation in 2004. Phelps Dodge is scheduled to submit its
remedial investigation report and its remedial feasibility
report to NYSDEC in 2007. Phelps Dodge is currently engaged in
settlement discussions with NYSDEC concerning the types of
remedial actions in the feasibility study that would be
acceptable to the agency. During 2005, based on the types of
remedial actions being discussed and associated transactional
costs, the environmental reserve was increased by approximately
$21 million. At December 31, 2006, the total reserve
for the Laurel Hill site was approximately $19 million,
which covers ongoing consulting and legal costs to complete the
required studies and assess contributions from other potential
parties plus expected remedial action costs for impacted
sediments. Phelps Dodge also is currently engaged in settlement
discussions with federal and state natural resource trustees
concerning potential natural resource damages attributable to
historical operations at the Laurel Hill facility. The
environmental reserve also covers possible settlement amounts
for these potential natural resource damages being discussed
with federal and state trustees.
On February 8, 2007, the Attorney General for the state of
New York issued a Notice of Intent to Sue under the citizen suit
provision of RCRA alleging that historical contamination from
the Laurel Hill site has created an imminent and substantial
endangerment to health and the environment in the adjacent
Newtown Creek and portions of the adjacent shoreline. The notice
seeks injunctive relief under RCRA for alleged environmental
contamination. Phelps Dodge intends to discuss the notice with
the Office of the Attorney General.
Other. At December 31, 2006, the cost range for
reasonably possible outcomes for all reservable environmental
remediation sites (including Pinal Creeks estimate of
approximately $92 million to $205 million) was
estimated from approximately $332 million to
$631 million (of which $377.9 million has been
reserved).
Phelps Dodge has a number of sites that are not the subject of
an environmental reserve because it is not probable that a
successful claim will be made against Phelps Dodge for those
sites, but for which there is a reasonably possible likelihood
of an environmental remediation liability. At December 31,
2006, the cost range for reasonably possible outcomes for all
such sites, for which an estimate can be made, was approximately
$3 million to $18 million. The liabilities arising
from potential environmental obligations that have not been
reserved at this time may be material to the operating results
of any single quarter or year in the future. Phelps Dodges
management, however, believes the liability arising from
potential environmental obligations is not likely to have a
material adverse effect on Phelps Dodges liquidity or
financial position as such obligations could be satisfied over a
period of years.
Asset retirement
obligations
Phelps Dodge recognizes asset retirement obligations (AROs) as
liabilities when incurred, with the initial measurement at fair
value. With the adoption of FIN 47 in the 2005 fourth
quarter, Phelps Dodge recognizes conditional AROs as liabilities
when sufficient information exists to reasonably estimate the
fair value. These liabilities are accreted to full value over
time through charges to income. In addition, asset retirement
costs (ARCs) are capitalized as part of the related assets
carrying value and are depreciated primarily on a
units-
of-production
basis over
S-184
the assets useful life. Reclamation costs for future
disturbances are recognized as an ARO and as a related ARC in
the period of the disturbance. Phelps Dodges cost
estimates are reflected on a third-party cost basis and comply
with Phelps Dodges legal obligation to retire tangible,
long-lived assets as defined by SFAS No. 143. These
cost estimates may differ from financial assurance cost
estimates due to a variety of factors, including obtaining
updated cost estimates for reclamation activities, the timing of
reclamation activities, changes in the scope of reclamation
activities and the exclusion of certain costs not accounted for
under SFAS No. 143.
The following tables summarize ARO and ARC activities for the
years ended December 31:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Asset
retirement obligations
|
|
|
|
|
|
|
|
|
|
(Dollars in
millions)
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
|
Balance, beginning of year
|
|
$
|
398.4
|
|
|
|
275.2
|
|
|
|
225.3
|
|
Liability recorded upon adoption of
FIN 47
|
|
|
|
|
|
|
17.9
|
|
|
|
|
|
Additional liabilities from fully
consolidating El Abra and Candelaria
|
|
|
|
|
|
|
|
|
|
|
5.6
|
|
New liabilities during the period
|
|
|
5.3
|
|
|
|
1.5
|
|
|
|
1.8
|
|
Accretion expense
|
|
|
25.8
|
|
|
|
22.8
|
|
|
|
19.6
|
|
Payments
|
|
|
(64.3
|
)
|
|
|
(39.2
|
)
|
|
|
(28.9
|
)
|
Revisions in estimated cash flows
|
|
|
78.9
|
|
|
|
127.0
|
|
|
|
51.6
|
|
Foreign currency translation
adjustments
|
|
|
|
|
|
|
(0.6
|
)
|
|
|
0.2
|
|
Transfer to long-term liabilities
related to assets held for sale
|
|
|
|
|
|
|
(6.2
|
)
|
|
|
|
|
Other
|
|
|
1.4
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, end of year
|
|
$
|
445.5
|
|
|
|
398.4
|
|
|
|
275.2
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Asset
retirement costs
|
|
|
|
|
|
|
|
(Dollars in
millions)
|
|
2006
|
|
2005
|
|
|
2004
|
|
|
Gross balance, beginning of year
|
|
$
|
199.2
|
|
|
196.3
|
|
|
|
138.9
|
Asset recorded upon adoption of
FIN 47
|
|
|
|
|
|
8.4
|
|
|
|
|
Additional assets from fully
consolidating El Abra and Candelaria
|
|
|
|
|
|
|
|
|
|
3.8
|
New assets during the period
|
|
|
5.3
|
|
|
1.5
|
|
|
|
1.8
|
Revisions in estimated cash flows
|
|
|
78.9
|
|
|
127.0
|
|
|
|
51.6
|
Impairment of assets
|
|
|
|
|
|
(129.7
|
)
|
|
|
|
Foreign currency translation
adjustments
|
|
|
|
|
|
(0.4
|
)
|
|
|
0.2
|
Transfer to long-term assets held
for sale
|
|
|
|
|
|
(3.9
|
)
|
|
|
|
|
|
|
|
|
|
Gross balance, end of year
|
|
|
283.4
|
|
|
199.2
|
|
|
|
196.3
|
Less accumulated depreciation,
depletion and
amortization(a)
|
|
|
101.5
|
|
|
86.4
|
|
|
|
71.2
|
|
|
|
|
|
|
Net balance, end of year
|
|
$
|
181.9
|
|
|
112.8
|
|
|
|
125.1
|
|
|
|
|
|
(a)
|
|
In 2005, accumulated depreciation,
depletion and amortization included adjustments for the adoption
of FIN 47 ($4.0 million) and the transfer to long-term
assets held for sale ($2.0 million); 2004 included
adjustments of $1.4 million from fully consolidating El
Abra and Candelaria.
|
At December 31, 2006, Phelps Dodge estimated its share of
the total cost of AROs, including anticipated future
disturbances and cumulative payments, at approximately
$1.4 billion (unescalated, undiscounted and on a
third-party cost basis), leaving approximately $900 million
remaining to be accreted over time. These aggregate costs may
increase or decrease materially in the future as a result of
changes in regulations, engineering designs and technology,
permit modifications or updates, mine plans or other factors and
as actual reclamation spending occurs. ARO activities and
expenditures generally are made over an extended period of time
commencing near the end of the mine life; however, certain
reclamation activities could be accelerated if they are
determined to be economically beneficial.
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In December 2005, Phelps Dodge established a trust dedicated to
funding its global reclamation and remediation activities and
made an initial cash contribution of $100 million. In March
2006, Phelps Dodge made an additional cash contribution of
$300 million to the trust. Phelps Dodge also has trust
assets that are legally restricted to fund a portion of its AROs
for Chino, Tyrone and Cobre, as required for New Mexico
financial assurance. At December 31, 2006 and 2005, the
fair value of these trust assets was approximately
$514 million and $191 million, respectively, with
approximately $97 million and $91 million,
respectively, legally restricted.
During 2006, Phelps Dodge revised its cash flow estimates and
timing by $78.9 million, which primarily consisted of
changes at its Tyrone mine ($57.3 million, discounted) as a
result of revising cost estimates, based on detailed engineering
designs, associated with accelerating reclamation activities at
its Mangas Valley tailing dams.
During 2006, Phelps Dodge also revised its cash flow estimates
and timing at Cerro Verde ($9.6 million, discounted) as a
result of cost estimates associated with the commencement of the
sulfide mining process and Cerro Verde completing its
comprehensive review of the requirements and associated cost
estimates to comply with Mine Closure Law published by the
Peruvian Ministry of Energy and Mines.
During 2005, Phelps Dodge revised its cash flow estimates and
timing by $127.0 million, which primarily consisted of
changes at its Tyrone and Chino mines ($107.0 million,
discounted). These revisions were the result of Tyrone receiving
a permit modification in March 2005 from the Mining and Minerals
Division of the New Mexico Energy, Minerals and Natural
Resources Department (MMD) that adjusted the timing of
reclamation activities for its inactive tailing operations.
Additionally, Tyrone obtained new cost estimates to perform the
closure activities. Tyrone also accelerated timing of closure
activities for stockpile and tailing work and changed the scope
of reclamation work for certain stockpiles to coincide with a
change in
life-of-mine
plan assumptions. Chino also changed the timing of its cash flow
estimates to coincide with a change in
life-of-mine
plan assumptions.
In 2005, Phelps Dodge also revised its cash flow estimates and
timing at the El Abra and Candelaria mines ($7.7 million,
discounted) as a result of completing its comprehensive review
of the requirements and associated cost estimates to comply with
the modified mining safety regulation published by the Chilean
Ministry of Mining.
In the 2005 second quarter, Tyrone and Cobre mines recorded
impairments of ARCs of $124.5 million and
$5.2 million, respectively.
During 2004, Phelps Dodge revised its cash flow estimates by
$51.6 million, which primarily consisted of changes at its
Tyrone and Chino mines ($43.6 million, discounted). These
revisions were the result of Tyrone receiving a permit
modification in April 2004 from MMD that provided conditions for
approval of its closure plan and established the financial
assurance amount. Tyrones estimates were also updated for
actual closure expenses incurred in 2004. In addition, ongoing
discussions with NMED and MMD required Phelps Dodge to perform
activities substantially different in scope to fulfill certain
permit requirements for the tailing and stockpile studies and
accelerate closure expenditures associated with its then-current
life-of-mine
plans at both Tyrone and Chino.
Significant
Arizona environmental and reclamation programs
ADEQ has adopted regulations for its aquifer protection permit
(APP) program that replaced the previous Arizona groundwater
quality protection permit regulations. Several of Phelps
Dodges properties continue to operate pursuant to the
transition provisions for existing facilities under
S-186
APP regulations. APP regulations require permits for certain
facilities, activities and structures for mining, concentrating
and smelting. APP requires compliance with aquifer water quality
standards at an applicable point of compliance well or location.
APP also may require mitigation and discharge reduction or
elimination of some discharges. Existing facilities operating
under APP transition provisions are not required to modify
operations until requested by the state of Arizona, or unless a
major modification at the facility alters the existing discharge
characteristics.
An application for an APP requires a description of a closure
strategy to meet applicable groundwater protection requirements
following cessation of operations and a cost estimate to
implement the closure strategy. An APP may specify closure
requirements, which may include post-closure monitoring and
maintenance requirements. A more detailed closure plan must be
submitted within 90 days after a permittee notifies ADEQ of
its intent to cease operations. A permit applicant must
demonstrate its financial capability to meet the closure costs
required under APP. In 2005, ADEQ amended the financial
assurance requirements under APP regulations. As a result of the
amendments, facilities covered by APPs may have to provide
additional financial assurance demonstrations or mechanisms for
closure and post-closure costs.
Phelps Dodge has received an APP for its Morenci operations, its
Safford development property, portions of its Bagdad and Miami
mines, a sewage treatment facility at Ajo, and for a closed
tailing impoundment in Clarkdale, Arizona. Phelps Dodge has
submitted proposed modifications to the Clarkdale APP to reflect
capping actions taken in 2006. Phelps Dodge has conducted
groundwater studies and submitted APP applications for several
of its other properties and facilities, including the Bagdad,
Sierrita, Miami and Bisbee mines, and United Verde branch.
Permits for most of these other properties and facilities likely
will be issued by ADEQ in the first half of 2007. Phelps Dodge
will continue to submit all required APP applications for its
remaining properties and facilities, and for modifications to
its existing operations, as well as for any new properties or
facilities. Phelps Dodge does not know what APP requirements are
going to be for all existing and new facilities and, therefore,
it is not possible for it to estimate costs associated with
those requirements. Phelps Dodge is likely to continue to have
to make expenditures to comply with the APP program.
At its Sierrita and Bisbee properties, ADEQ has proposed
detailed requirements to protect public drinking water sources
with respect to non-hazardous substances, such as sulfate.
Sierrita has signed a Mitigation Order with ADEQ to address
sulfate-impacted groundwater that is used for drinking water
purposes. A similar draft Mitigation Order is being negotiated
for Bisbee. Financial assurance, in the same form used for the
Arizona APP program, will likely be required for any long-term
measures implemented under these Mitigation Orders.
Portions of Phelps Dodges Arizona mining operations that
operated after January 1, 1986, also are subject to the
Arizona Mined Land Reclamation Act (AMLRA). AMLRA requires
reclamation to achieve stability and safety consistent with
post-mining land use objectives specified in a reclamation plan.
Reclamation plans require approval by the State Mine Inspector
and must include a cost estimate to perform the reclamation
measures specified in the plan. Financial assurance must be
provided under AMLRA covering the estimated cost of performing
the reclamation plan.
Both under APP regulations and AMLRA, a publicly traded company
may satisfy the financial assurance requirements by showing that
its unsecured debt rating is investment grade and that it meets
certain requirements regarding assets in relation to estimated
closure and post-closure cost and reclamation cost estimates.
Phelps Dodges senior unsecured debt currently carries an
S-187
investment-grade rating. Additionally, Phelps Dodge currently
meets another financial strength test under Arizona law that is
not ratings dependent. Under the amended APP regulations, Phelps
Dodge has provided guarantees for the financial assurance
obligations of its subsidiaries that have pending APP permits
and has provided financial strength demonstrations for pending
APP permits that will be issued to Phelps Dodge.
At December 31, 2006 and 2005, Phelps Dodge had accrued
closure costs of approximately $74 million and
$68 million, respectively, for its Arizona operations. The
amount of financial assurance currently demonstrated for closure
and reclamation activities is approximately $174 million.
If Phelps Dodges credit rating for senior unsecured debt
falls below investment grade, and if it could not meet the
alternative financial strength test that is independent of debt
ratings, its Arizona mining operations might be required to
supply financial assurance in another form.
Cyprus Tohono is subject to environmental compliance, closure
and reclamation requirements under its leases with the Tohono
Oodham Nation and Mine Plans of Operations. The closure
and reclamation requirements under the leases require action to
be taken upon termination of the leases, which currently expire
between 2012 and 2017, unless terminated earlier in accordance
with the terms of the lease. Previous studies indicate that
closure and reclamation requirements, excluding any potential
Superfund environmental response costs, are estimated at
approximately $5 million. Phelps Dodge has provided interim
financial assurance in the amount of $5.1 million, of which
$5.0 million is in the form of a corporate performance
guarantee. Cyprus Tohono has committed to update its previous
closure and reclamation studies and associated cost estimates by
June 2007.
Significant New
Mexico environmental and reclamation programs
Phelps Dodges New Mexico operations, Chino, Tyrone, Cobre
and Hidalgo, each are subject to regulation under the New Mexico
Water Quality Act and the Water Quality Control Commission
(WQCC) regulations adopted under that Act. NMED has required
each of these operations to submit closure plans for NMEDs
approval. The closure plans must describe measures to be taken
to prevent groundwater quality standards from being exceeded
following the closure of discharging facilities and to abate any
groundwater or surface water contamination.
Chino, Tyrone and Cobre also are subject to regulation under the
New Mexico Mining Act (the Mining Act), which was enacted in
1993, and the Mining Act Rules, which are administered by MMD.
Under the Mining Act, Chino, Tyrone and Cobre are required to
submit and obtain approval of closeout plans describing the
reclamation to be performed following closure of the mines or
portions of the mines.
Financial assurance is required to ensure that funding will be
available to perform both the closure and the closeout plans if
the operator is not able to perform the work required by the
plans. The amount of the financial assurance is based upon the
estimated cost for a third party to complete the work specified
in the plans, including any long-term operation and maintenance,
such as operation of water treatment systems. NMED and MMD
calculate the required amount of financial assurance using a
net present value (NPV) method, based upon approved
discount and escalation rates, when the closure plan
and/or
closeout plan require performance over a long period of time.
In April 2005, the governor of New Mexico signed Senate Bill
986, effective June 17, 2005, that removes the requirement
to provide financial assurance for the gross receipts tax levied
on
S-188
closure work. As a result of this legislation, NMED and MMD have
approved reductions of approximately $27 million (NPV
basis) from the total amount of financial assurance required.
Phelps Dodges cost estimates to perform the work itself
(internal cost basis) generally are lower than the cost
estimates used for financial assurance due to Phelps
Dodges historical cost advantages, savings from the use of
Phelps Dodges own personnel and equipment as opposed to
third-party contractor costs, and opportunities to prepare the
site for more efficient reclamation as mining progresses.
At December 31, 2006 and 2005, Phelps Dodge had accrued
closure costs of approximately $296 million and
$263 million, respectively, for its New Mexico operations.
Significant
Colorado reclamation programs
Phelps Dodges Climax and Henderson mines in Colorado are
subject to permitting requirements under the Colorado Mined Land
Reclamation Act, which requires approval of reclamation plans
and provisions for financial assurance. These mines have had
approved
mined-land
reclamation plans for several years and have provided the
required financial assurance to the state of Colorado in the
amount of $52.4 million and $28.5 million,
respectively, for Climax and Henderson. Climax financial
assurance comprises a single surety bond; Henderson financial
assurance comprises $18.2 million in collateralized Climax
Molybdenum water rights, a $10.1 million surety bond and a
letter of credit in the amount of $0.2 million. As a result
of adjustments to the approved cost estimates for various
reasons, the amount of financial assurance requirements can
increase or decrease over time. In 2005, Phelps Dodge finalized
Hendersons reclamation plan and related financial
assurance with the Colorado Division of Reclamation Mining and
Safety, which resulted in a revision of its ARO estimates. At
December 31, 2006 and 2005, Phelps Dodge had accrued
closure costs of approximately $23 million and
$24 million, respectively, for its Colorado operations.
Significant
international closure and reclamation programs
Sociedad Minera Cerro Verde S.A.A. On
August 15, 2005, the Peruvian Ministry of Energy and Mines
published the final regulation associated with the Mine Closure
Law. The regulation required companies to submit closure plans
for existing projects within one year after August 15,
2005, and for new projects within one year after approval of the
Environmental Impact Statement. Additionally, the regulation
sets forth the financial assurance requirements, including
guidance for calculating the estimated cost and the types of
financial assurance instruments that can be utilized.
In accordance with the new regulation, Cerro Verde submitted its
closure plan on August 14, 2006. Cerro Verde is also in the
process of determining its financial assurance obligations
associated with the new regulation, which is not required to be
submitted to the Peruvian Ministry of Energy and Mines until
early 2008. Based on the submitted closure plans scope of
work, the revised site-wide cost estimate is approximately
$78 million (undiscounted, unescalated and on a third-party
cost basis). At December 31, 2006 and 2005, Cerro Verde had
accrued closure costs of approximately $15 million and
$5 million, respectively.
Other. On February 7, 2004, the Chilean
Ministry of Mining published and passed a modification to its
mining safety regulations. The current published regulation
requires a company to submit a reclamation plan within five
years of the published regulation. In the 2005 fourth quarter,
El Abra and Candelaria completed their comprehensive review of
the revised cost estimates based on existing regulations, which
resulted in a revision to the ARO estimates. ARO
S-189
estimates may require further revision if new interpretations or
additional technical guidance are published to further clarify
the regulation. Final closure plans and related financial
assurance requirements will be filed with the Ministry before
February 2009. At December 31, 2006 and 2005, Phelps Dodge
had accrued closure costs of approximately $26 million and
$20 million, respectively, for its Chilean operations.
Other
environmental and reclamation matters
Some portions of Phelps Dodges mining operations located
on public lands are subject to mine plans of operation approved
by BLM. BLMs regulations include financial assurance
requirements for reclamation plans required as part of the
approved plans of operation. As a result of recent changes to
BLMs regulations, including more stringent financial
assurance requirements, increases in existing financial
assurance amounts held by BLM could be required. Currently,
financial assurance for Phelps Dodges operations held by
BLM totals $3.6 million.
Phelps Dodge is investigating available options to provide
additional financial assurance and, in some instances, to
replace existing financial assurance. Phelps Dodge has reduced
its use of surety bonds in support of financial assurance
obligations in recent years due to significantly increasing
costs and because many surety companies require a significant
level of collateral supporting the bonds. If remaining surety
bonds are unavailable at commercially reasonable terms, Phelps
Dodge could be required to post other collateral or cash or cash
equivalents directly in support of financial assurance
obligations.
Portions of Title 30, Chapter 2, of the United States
Code govern access to federal lands for exploration and mining
purposes (the General Mining Law). In 2003 and again in late
2005, legislation was introduced in the U.S. House of
Representatives to amend the General Mining Law. Similar
legislation was introduced in Congress during the 1990s. None of
these bills has been enacted into law. Concepts in the
legislation over the years have included the payment of
royalties on minerals extracted from federal lands, payment of
fair market value for patenting federal lands and reversion of
patented lands used for non-mining purposes to the federal
government. Several of these same concepts and others likely
will continue to be pursued legislatively in the future.
The federal Endangered Species Act protects species listed by
the U.S. Fish and Wildlife Service (FWS) as endangered or
threatened, as well as designated critical habitat for those
species. Some listed species and critical habitat may be found
in the vicinity of our mining operations. When a federal permit
is required for a mining operation, the agency issuing the
permit must determine whether the activity to be permitted may
affect a listed species or critical habitat. If the agency
concludes that the activity may affect a listed species or
critical habitat, the agency is required to consult with the FWS
concerning the permit. The consultation process can result in
delays in the permit process and the imposition of requirements
with respect to the permitted activities as are deemed necessary
to protect the listed species or critical habitat. The mine
operators also may be required to take or avoid certain actions
when necessary to avoid affecting a listed species.
Phelps Dodge also is subject to federal and state laws and
regulations pertaining to plant and mine safety and health
conditions. These laws include the Occupational Safety and
Health Act of 1970 and the Mine Safety and Health Act of 1977.
Present and proposed regulations govern worker exposure to a
number of substances and conditions present in work
environments. These
S-190
include dust, mist, fumes, heat and noise. Phelps Dodge is
making, and will continue to make, expenditures to comply with
health and safety laws and regulations.
Phelps Dodge estimates that its share of capital expenditures
for programs to comply with applicable environmental laws and
regulations that affect its operations will total approximately
$68 million and $30 million in 2007 and 2008,
respectively, including approximately $67 million and
$29 million, respectively, associated with its mining
operations. Approximately $54 million was spent on such
programs in 2006, including approximately $50 million
associated with its mining operations. The increase in expected
environmental capital expenditures for 2007 is primarily due to
higher spending associated with accelerated reclamation projects
in Arizona and New Mexico, as well as for air and water quality
projects. Phelps Dodge also anticipates making significant
capital and other expenditures beyond 2008 for continued
compliance with such laws and regulations. In light of the
frequent changes in the laws and regulations and the uncertainty
inherent in this area, Phelps Dodge is unable to reasonably
estimate the total amount of such expenditures over the longer
term, but it may be material.
Although the Kyoto Protocol, established in December 1997, has
not been ratified by the United States, several states have
initiated potential legislative action on climate change in late
2006 and early 2007. During 2007, there may be federal
legislation considered on climate change, which could impact
future energy costs. During 2006, Phelps Dodge provided
responses to a questionnaire associated with the Carbon
Disclosure Project regarding our greenhouse emissions and
actions taken to improve energy efficiency. Phelps Dodge is
evaluating the impact of potential climate change programs on
its operations.
Phelps Dodge does not expect that additional capital and
operating costs associated with achieving compliance with the
many environmental, health and safety laws and regulations will
have a material adverse effect on its competitive position
relative to other U.S. copper producers. These domestic
copper producers are subject to comparable requirements.
However, because copper is an internationally traded commodity,
these costs could significantly affect it in its efforts to
compete globally with those foreign producers not subject to
such stringent requirements.
Other
matters
New accounting
pronouncements
Effective December 31, 2006, Phelps Dodge adopted
SFAS No. 158, which requires recognition of a net
liability or asset to report the funded status of defined
benefit pension and other postretirement plans on the balance
sheet and recognition (as a component of other comprehensive
income) of changes in the funded status in the year in which the
changes occur. Additionally, SFAS No. 158 requires
measurement of a plans assets and obligations as of the
balance sheet date and additional annual disclosures in the
notes to the financial statements. The recognition and
disclosure provisions of SFAS No. 158 were adopted by
Phelps Dodge on December 31, 2006. The requirement under
SFAS No. 158 to measure a plans assets and
obligations as of the balance sheet date is effective for fiscal
years ending after December 15, 2008. Upon adoption of the
recognition and disclosure provisions at December 31, 2006,
Phelps Dodge recorded decreases to total assets of
$202.8 million, total liabilities of $108.8 million
and shareholders equity of $94.0 million.
Effective January 1, 2006, Phelps Dodge adopted Emerging
Issues Task Force (EITF) Issue
No. 04-6,
Accounting for Stripping Costs Incurred during Production
in the Mining Industry, which
S-191
specifies that stripping costs incurred during the production
phase of a mine are considered variable production costs and
included in the cost of inventory produced during the period in
which stripping costs are incurred. Prior to adoption of EITF
Issue
No. 04-6,
Phelps Dodge charged stripping costs to maintain production at
operating mines to operations as incurred. Additionally,
stripping costs incurred at new mines or at operating mines
outside existing pit limits that were expected to benefit future
production were capitalized and amortized under the
units-of-production
method. This EITF requires capitalization of pre-stripping or
mine development costs only to the extent that the production
phase has not commenced, which is determined when salable
minerals, excluding removal of de minimis material, are
extracted from an ore body. Upon adoption in the 2006 first
quarter, Phelps Dodge recorded an increase to its
work-in-process
inventories of $46.0 million, a net decrease to its
capitalized mine development of $19.3 million, a net
decrease to minority interests in consolidated subsidiaries of
$1.3 million and a cumulative effect adjustment to increase
beginning retained earnings by $19.8 million, net of
deferred income taxes of $8.2 million.
Effective January 1, 2006, Phelps Dodge adopted
SFAS No. 123 (revised 2004), Share-Based
Payment
(SFAS No. 123-R),
which amends SFAS No. 123 and requires all share-based
payments to employees, including employee stock options, be
measured at fair value and expensed over the requisite period
(generally the vesting period) for awards expected to vest.
Phelps Dodge elected to use the modified prospective method for
adoption, which required compensation expense to be recognized
for all unvested stock options and restricted stock beginning in
the first quarter of adoption. Under
SFAS No. 123-R,
any unearned or deferred compensation related to awards granted
prior to the adoption of
SFAS No. 123-R
were eliminated against the appropriate equity accounts upon
adoption.
In September 2006, FASB issued SFAS No. 157,
Fair Value Measurements, which provides enhanced
guidance for using fair value to measure assets and liabilities.
SFAS No. 157 establishes a common definition of fair
value, provides a framework for measuring fair value under
U.S. GAAP and expands disclosure requirements about fair
value measurements. SFAS No. 157 is effective for
financial statements issued in fiscal years beginning after
November 15, 2007, and interim periods within those fiscal
years. Phelps Dodge is currently evaluating the impact, if any,
the adoption of SFAS No. 157 will have on its
financial reporting and disclosures.
In June 2006, FASB issued FIN 48, Accounting for
Uncertainty in Income Taxesan interpretation of FASB
Statement No. 109, which prescribes a recognition
threshold and measurement attribute for the financial statement
recognition and measurement of a tax position taken or expected
to be taken in a tax return. FIN 48 also provides guidance
on derecognition, classification, interest and penalties,
accounting in interim periods, disclosure and transition.
FIN 48 is effective for fiscal years beginning after
December 15, 2006. Phelps Dodge has evaluated FIN 48
and determined that its adoption will result in a cumulative
effect adjustment, reflected as a decrease to beginning retained
earnings, in a range of approximately $10 million to
$30 million.
In February 2006, FASB issued SFAS No. 155,
Accounting for Certain Hybrid Financial
Instrumentsan amendment of FASB Statements No. 133
and 140, which eliminates the exemption from applying
SFAS No. 133, Accounting for Derivative
Instruments and Hedging Activities, to interests on
securitized financial assets so that similar instruments are
accounted for similarly regardless of the form. This Statement
also allows the election of fair value measurement at
acquisition, at issuance or when a previously recognized
financial instrument is subject to a remeasurement event, on an
instrument-by-instrument
basis, in cases in which a derivative would otherwise have to be
bifurcated. SFAS No. 155 is effective for all
financial instruments
S-192
acquired or issued in an entitys first fiscal year
beginning after September 15, 2006. The adoption of this
Statement is not expected to have a material impact on Phelps
Dodges financial reporting and disclosures.
Effective December 31, 2005, Phelps Dodge adopted
FIN 47, which clarifies the term conditional asset
retirement obligation as used in SFAS No. 143,
Accounting for Asset Retirement Obligations. With
the adoption of FIN 47, Phelps Dodge recognizes conditional
asset retirement obligations as liabilities when sufficient
information exists to reasonably estimate the fair value. Any
uncertainty about the amount
and/or
timing of future settlement of a conditional asset retirement
obligation is factored into the measurement of the liability.
Upon adoption in the 2005 fourth quarter, Phelps Dodge recorded
an increase of $17.9 million to its closure and reclamation
reserve, a net increase of $4.4 million in its mining
properties assets and a cumulative effect loss of
$10.1 million, net of deferred income taxes of
$3.4 million.
In November 2005, FASB issued FASB Staff Position (FSP) Nos.
FAS 115-1
and
FAS 124-1,
The Meaning of
Other-Than-Temporary
Impairment and Its Application to Certain Investments. FSP
Nos.
FAS 115-1
and
FAS 124-1
provide guidance on determining when investments in certain debt
and equity securities are considered impaired, whether that
impairment is
other-than-temporary,
and on measuring such impairment loss. FSP Nos.
FAS 115-1
and
FAS 124-1
also include accounting considerations subsequent to the
recognition of an
other-than-temporary
impairment and require certain disclosures about unrealized
losses that have not been recognized as
other-than-temporary
impairments. The adoption of FSP Nos.
FAS 115-1
and
FAS 124-1
in the 2006 first quarter did not have a material impact on
Phelps Dodges financial reporting and disclosures.
In September 2005, FASB ratified the consensus reached by the
EITF on Issue
No. 04-13,
Accounting for Purchases and Sales of Inventory with the
Same Counterparty. The consensus concluded that two or
more legally separate exchange transactions with the same
counterparty should be combined and considered as a single
arrangement for accounting purposes, if they are entered into
in contemplation of one another. The EITF also
reached a consensus that nonmonetary exchanges of inventory
within the same business should be recognized at fair value. The
adoption of EITF Issue
No. 04-13
in the 2006 second quarter did not have a material impact on
Phelps Dodges financial reporting and disclosures.
In May 2005, FASB issued SFAS No. 154,
Accounting Changes and Error Correctionsa
replacement of APB Opinion No. 20 and FASB Statement
No. 3. SFAS No. 154 requires retrospective
application to prior periods financial statements for
changes in accounting principle, unless it is impracticable to
determine either the period-specific effects or the cumulative
effect of the change. This Statement applies to all voluntary
changes in accounting principle as well as to changes required
by an accounting pronouncement in the unusual instance that the
pronouncement does not include specific transition provisions.
SFAS No. 154 further requires a change in
depreciation, amortization or depletion method for long-lived,
non-financial assets to be accounted for as a change in
accounting estimate effected by a change in accounting
principle. Corrections of errors in the application of
accounting principles will continue to be reported by
retroactively restating the affected financial statements.
Phelps Dodge adopted the provisions of SFAS No. 154 on
January 1, 2006.
In December 2004, FASB issued SFAS No. 153,
Exchanges of Nonmonetary Assetsan amendment of APB
Opinion No. 29. SFAS No. 153 eliminates the
exception from fair value measurement for nonmonetary exchanges
of similar productive assets in paragraph 21(b) of APB
Opinion No. 29, Accounting for Nonmonetary
Transactions, and replaces it with an exception
S-193
for exchanges that do not have commercial substance.
SFAS No. 153 specifies that a nonmonetary exchange has
commercial substance if the future cash flows of the entity are
expected to change significantly as a result of the exchange.
The adoption of SFAS No. 153 in the 2005 third quarter
did not have a material impact on Phelps Dodges financial
reporting and disclosures.
In December 2004, FASB issued FSP
No. FAS 109-1,
Application of FASB Statement No. 109, Accounting for
Income Taxes, to the Tax Deduction on Qualified Production
Activities Provided by the American Jobs Creation Act of
2004, and FSP
No. FAS 109-2,
Accounting and Disclosure Guidance for the Foreign
Earnings Repatriation Provision within the American Jobs
Creation Act of 2004, to address the accounting
implications associated with the American Jobs Creation Act of
2004 (the Act), enacted in October 2004. FSP
No. FAS 109-1
clarifies how to apply SFAS No. 109 to the new
laws tax deduction for income attributable to qualified
domestic production activities and requires that the deduction
be accounted for as a special deduction in the period earned,
not as a tax-rate reduction. FSP
No. FAS 109-2
provides guidance with respect to recording the potential impact
of the repatriation provisions of the Act on a companys
income tax expense and deferred tax liability. FSP
No. FAS 109-2 states
that an enterprise is permitted time beyond the financial
reporting period of enactment to evaluate the effect of the Act
on its plan for reinvestment or repatriation of foreign earnings
for purposes of applying SFAS No. 109.
In November 2004, FASB issued SFAS No. 151,
Inventory Costsan amendment of ARB No. 43,
Chapter 4. SFAS No. 151 clarifies that
abnormal amounts of idle facility expense, freight, handling
costs and wasted materials (spoilage) should be recognized as
current period charges and requires the allocation of fixed
production overhead to inventory based on the normal capacity of
the production facilities. The adoption of this Statement in the
2006 first quarter did not have a material impact on Phelps
Dodges financial reporting and disclosures.
Capital
outlays
Capital outlays in the following table exclude capitalized
interest and investments in subsidiaries.
|
|
|
|
|
|
|
|
|
|
|
(Dollars
in millions)
|
|
2006
|
|
2005
|
|
2004
|
|
|
PDMC:
|
|
|
|
|
|
|
|
|
|
CopperU.S. mining
operations(a)
|
|
$
|
499.0
|
|
|
236.1
|
|
|
170.9
|
CopperSouth American
mines(b)
|
|
|
588.2
|
|
|
347.4
|
|
|
46.8
|
Primary molybdenum
|
|
|
58.7
|
|
|
27.3
|
|
|
16.0
|
|
|
|
|
|
|
|
|
|
1,145.9
|
|
|
610.8
|
|
|
233.7
|
|
|
|
|
|
|
PDI:
|
|
|
|
|
|
|
|
|
|
Wire and Cable
|
|
|
19.4
|
|
|
19.5
|
|
|
25.2
|
Specialty
ChemicalsDiscontinued operations
|
|
|
9.4
|
|
|
40.4
|
|
|
31.0
|
|
|
|
|
|
|
|
|
|
28.8
|
|
|
59.9
|
|
|
56.2
|
|
|
|
|
|
|
Corporate and other
|
|
|
16.4
|
|
|
15.3
|
|
|
13.7
|
|
|
|
|
|
|
|
|
$
|
1,191.1
|
|
|
686.0
|
|
|
303.6
|
|
|
|
|
|
(a)
|
|
U.S. mining operations
comprised the following reportable segments: Morenci, Bagdad,
Sierrita, Chino/Cobre, Tyrone, Manufacturing and Sales, along
with other mining activities.
|
|
(b)
|
|
South American mines comprised the
following reportable segments: Candelaria/Ojos del Salado, Cerro
Verde and El Abra.
|
S-194
Inflation
The principal impact of general inflation upon Phelps
Dodges financial results has been on cost of copper
production, especially supply costs, at its mining and
industrial operations, and medical costs. It is important to
note, however, that there is generally no correlation between
the selling price of Phelps Dodges principal product,
copper, and the rate of inflation or deflation.
Dividends and
market price ranges
The principal market for Phelps Dodges common stock is the
New York Stock Exchange. At February 12, 2007, there were
approximately 15,500 holders of record of its common shares. On
June 2, 2004, Phelps Dodge reinstated quarterly dividend
payments of 12.5 cents per common share (on a
post-March 10, 2006,
two-for-one
stock split basis). On June 2, 2005, and again on
April 5, 2006, the quarterly dividend payments were
increased to 18.75 cents per common share (post-split) and 20
cents per common share, respectively. In addition, as part of
Phelps Dodges shareholder capital return program, a
special cash dividend of $2.50 per common share
(post-split) was paid in December 2005, and additional special
cash dividends totaling $4.00 per common share (post-split)
were paid during 2006. Total common dividend payments, including
special cash dividends, were $975.5 million in 2006 and
$630.7 million in 2005.
On February 7, 2007, Phelps Dodge declared a regular
quarterly dividend of 20 cents per common share, which is
payable on March 2, 2007, to common shareholders of record
at the close of business on February 16, 2007.
On February 1, 2006, Phelps Dodges board of directors
approved a
two-for-one
split of Phelps Dodges outstanding common stock in the
form of a 100 percent stock dividend. Common shareholders
of record at the close of business on February 17, 2006,
received one additional share of common stock for every share
they owned as of that date. The additional shares were
distributed on March 10, 2006, and increased the number of
shares outstanding to approximately 203.7 million from
approximately 101.9 million. Phelps Dodges common
stock began trading at its post-split price on March 13,
2006.
On August 15, 2005, the Series A Stock automatically
converted into 4.2 million shares of common stock. In 2005,
Phelps Dodge paid dividends of $5.0625 per share of its
Series A Stock amounting to $10.1 million. In 2004,
Phelps Dodge paid dividends of $6.75 per share of its
Series A Stock amounting to $13.5 million.
S-195
Quarterly
financial data
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Dollars in
millions, except per common share amounts)
|
|
|
|
|
Quarter
|
|
First
|
|
|
Second
|
|
Third
|
|
|
Fourth
|
|
|
|
|
2006
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sales and other operating revenues
|
|
$
|
2,224.6
|
|
|
|
2,992.2
|
|
|
3,458.3
|
|
|
|
3,235.3
|
|
Operating income
|
|
|
574.2
|
|
|
|
963.3
|
|
|
1,334.0
|
|
|
|
1,355.4
|
|
Operating income before special
items and provisions, net
|
|
|
591.4
|
|
|
|
976.2
|
|
|
1,366.5
|
|
|
|
1,386.4
|
|
Income from continuing operations
|
|
|
350.7
|
|
|
|
471.4
|
|
|
889.1
|
|
|
|
1,324.7
|
|
Income (loss) from discontinued
operations
|
|
|
(16.9
|
)
|
|
|
0.3
|
|
|
(1.1
|
)
|
|
|
(0.4
|
)
|
Net income
|
|
|
333.8
|
|
|
|
471.7
|
|
|
888.0
|
|
|
|
1,324.3
|
|
Income from continuing operations,
excluding special items and provisions, net (after taxes)
|
|
|
366.8
|
|
|
|
481.2
|
|
|
852.8
|
|
|
|
960.0
|
|
Basic earnings per common share
from continuing operations
|
|
|
1.73
|
|
|
|
2.33
|
|
|
4.39
|
|
|
|
6.54
|
|
Basic loss per common share from
discontinued operations
|
|
|
(0.08
|
)
|
|
|
|
|
|
(0.01
|
)
|
|
|
|
|
Basic earnings per common share
|
|
|
1.65
|
|
|
|
2.33
|
|
|
4.38
|
|
|
|
6.54
|
|
Diluted earnings per common share
from continuing operations
|
|
|
1.72
|
|
|
|
2.32
|
|
|
4.37
|
|
|
|
6.50
|
|
Diluted loss per common share from
discontinued operations
|
|
|
(0.08
|
)
|
|
|
|
|
|
(0.01
|
)
|
|
|
|
|
Diluted earnings per common share
|
|
|
1.64
|
|
|
|
2.32
|
|
|
4.36
|
|
|
|
6.50
|
|
Stock
prices(a)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
High(b)
|
|
|
83.56
|
|
|
|
102.80
|
|
|
94.78
|
|
|
|
124.75
|
|
Low(b)
|
|
|
65.14
|
|
|
|
72.32
|
|
|
75.08
|
|
|
|
76.31
|
|
Close
|
|
|
80.53
|
|
|
|
82.16
|
|
|
84.70
|
|
|
|
119.72
|
|
|
|
|
|
(a)
|
As reported in The Wall
Street Journal.
|
|
|
(b)
|
The high and low stock prices
for the 2006 first quarter have been adjusted to reflect the
March 10, 2006,
two-for-one
stock split.
|
The 2006 first quarter income from continuing operations
included after-tax, net special charges of $16.1 million,
or 8 cents per common share, primarily related to environmental
provisions and losses associated with the sale of substantially
all of Phelps Dodges North American magnet wire assets and
HPC.
The 2006 second quarter income from continuing operations
included after-tax, net special charges of $9.8 million, or
5 cents per common share, primarily related to environmental
provisions.
The 2006 third quarter income from continuing operations
included after-tax, net special gains of $36.3 million, or
18 cents per common share, primarily associated with the Inco
termination fee, net of expenses and historical legal matters.
Special gains were offset by after-tax, special charges
primarily related to environmental provisions, asset impairment
charges, net losses associated with the sale of substantially
all of Phelps Dodges North American magnet wire assets and
HPC, and the dissolution of an international Wire and Cable
entity.
The 2006 fourth quarter income from continuing operations
included after-tax, net special gains of $364.7 million, or
$1.79 per common share, primarily associated with an
additional gain related to the Inco termination fee, net of
expenses and tax benefits associated with the reversal of U.S.
and Minera PD Peru deferred tax asset valuation allowances.
Special gains were offset by after-tax, special charges
primarily related to environmental provisions, historical legal
matters, a lease termination settlement, taxes on unremitted
foreign earnings and asset impairment charges.
S-196
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Dollars in
millions except per common share amounts)
|
|
|
|
Quarter
|
|
First
|
|
Second
|
|
Third
|
|
Fourth
|
|
|
|
|
2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sales and other operating revenues
|
|
$
|
1,886.5
|
|
|
1,966.0
|
|
|
2,179.0
|
|
|
2,255.6
|
|
Operating income
|
|
|
535.8
|
|
|
164.8
|
|
|
560.3
|
|
|
504.0
|
|
Operating income before special
items and provisions, net
|
|
|
534.9
|
|
|
602.0
|
|
|
605.3
|
|
|
545.8
|
|
Income from continuing operations
before cumulative effect of accounting change
|
|
|
377.4
|
|
|
675.1
|
|
|
360.1
|
|
|
171.3
|
|
Income (loss) from discontinued
operations
|
|
|
9.3
|
|
|
7.2
|
|
|
6.0
|
|
|
(39.9
|
)
|
Net income
|
|
|
386.7
|
|
|
682.3
|
|
|
366.1
|
|
|
121.3
|
|
Income from continuing operations,
excluding special items and provisions, net (after taxes)
|
|
|
377.3
|
|
|
449.3
|
|
|
435.9
|
|
|
322.8
|
|
Basic earnings per common share
from continuing operations before cumulative effect of
accounting
change(a)
|
|
|
1.95
|
|
|
3.49
|
|
|
1.83
|
|
|
0.85
|
|
Basic earnings (loss) per common
share from discontinued
operations(a)
|
|
|
0.05
|
|
|
0.04
|
|
|
0.03
|
|
|
(0.20
|
)
|
Basic earnings per common
share(a)
|
|
|
2.00
|
|
|
3.53
|
|
|
1.86
|
|
|
0.60
|
|
Diluted earnings per common share
from continuing operations before cumulative effect of
accounting
change(a)
|
|
|
1.87
|
|
|
3.34
|
|
|
1.78
|
|
|
0.84
|
|
Diluted earnings (loss) per common
share from discontinued
operations(a)
|
|
|
0.05
|
|
|
0.04
|
|
|
0.03
|
|
|
(0.19
|
)
|
Diluted earnings per common
share(a)
|
|
|
1.92
|
|
|
3.38
|
|
|
1.81
|
|
|
0.60
|
|
Stock
prices(b)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
High
|
|
|
54.56
|
|
|
51.72
|
|
|
66.23
|
|
|
74.63
|
|
Low
|
|
|
45.01
|
|
|
39.10
|
|
|
45.88
|
|
|
57.10
|
|
Close
|
|
|
50.87
|
|
|
46.25
|
|
|
64.97
|
|
|
71.94
|
|
|
|
|
|
|
(a)
|
|
Earnings per common share and stock
prices for the 2005 quarterly periods have been adjusted to
reflect the March 10, 2006,
two-for-one
stock split.
|
|
(b)
|
|
As reported in The Wall Street
Journal.
|
The 2005 first quarter income from continuing operations
included after-tax, net special gains of $0.1 million, with
no impact on per common share amounts, primarily due to
historical legal matters and Wire and Cables restructuring
programs. Special gains were offset by after-tax, special
charges associated with environmental provisions and for
U.S. taxes incurred with respect to dividends received from
Cerro Verde.
The 2005 second quarter income from continuing operations
included after-tax, net special gains of $225.8 million, or
$1.12 per common share, primarily associated with a gain on
the sale of Phelps Dodges SPCC cost-basis investment, a
change-in-interest
gain from Cerro Verde stock issuance and historical legal
matters. Special gains were partially offset by after-tax,
special charges for asset impairment charges, environmental
provisions, Wire and Cables restructuring programs and for
U.S. taxes incurred with respect to dividends received from
Cerro Verde.
The 2005 third quarter income from continuing operations
included after-tax, net special charges of $75.8 million,
or 37 cents per common share, primarily due to early debt
extinguishment costs, environmental provisions and asset
impairment charges. Special charges were offset by after-tax,
special gains associated with Wire and Cables
restructuring programs and historical legal matters.
S-197
The 2005 fourth quarter income from continuing operations
included after-tax, net special charges of $151.5 million,
or 75 cents per common share, primarily due to taxes associated
with foreign dividends, taxes on unremitted foreign earnings and
taxes provided for our minimum pension liability, environmental
provisions, asset impairment charges and transaction and
employee-related costs associated with the sale of substantially
all of our North American magnet wire assets. Special charges
were partially offset by after-tax, special gains associated
with a tax benefit associated with the reversal of Phelps Dodge
Brazil and U.S. deferred tax asset valuation allowances,
the sale of non-core real estate and the
change-in-interest
gain from Ojos del Salado stock issuance.
S-198
Business of the
combined company
Freeport-McMoRan Copper & Gold Inc. is one of the
worlds largest producers of copper and gold.
Freeport-McMoRans Grasberg minerals district in Papua,
Indonesia contains the worlds single largest copper
reserve and the worlds single largest gold reserve. Phelps
Dodge Corporation is one of the worlds leading producers
of copper and molybdenum. Phelps Dodge has mines in operation or
under development in North and South America, and Africa,
including the Tenke Fungurume development project in the
Democratic Republic of Congo.
On November 19, 2006, Freeport-McMoRan and Phelps Dodge
announced that they had signed a merger agreement pursuant to
which Freeport-McMoRan will acquire Phelps Dodge for
approximately $25.9 billion in cash and stock, based on
Freeport-McMoRans closing stock price on November 17,
2006, creating one of the worlds largest publicly-traded
copper companies and one of North Americas largest mining
companies. Freeport-McMoRan will use the proceeds from this
offering to fund a portion of the cash consideration of the
acquisition and to pay all transaction costs. This offering is
conditioned upon the consummation of the acquisition.
Acquisition
rationale
The combination of Freeport-McMoRan and Phelps Dodge will
dramatically expand Freeport-McMoRans operations, reserves
and project pipeline, while diversifying both its geographic and
commodity portfolio. The significant benefits of the acquisition
include:
|
|
|
our increased scale of operations, management depth and
strengthened cash flows will provide an improved platform from
which to capitalize on growth opportunities in the global market;
|
|
|
we will be well-positioned to benefit from the positive copper
market at a time when there is a scarcity of large-scale copper
development projects combined with strong global demand for
copper;
|
|
|
we will have long-lived, geographically diverse ore reserves
totaling 77.2 billion pounds of copper, 38.3 million
ounces of gold and 1.8 billion pounds of molybdenum, net of
minority interests of all joint venture partners and minority
owners;
|
|
|
we expect to generate strong cash flows, which will enable
significant debt reduction;
|
|
|
our future growth will be supported by a project pipeline with
the potential to add nearly one billion pounds of additional
copper production capacity on a consolidated basis by the end of
2009; and
|
|
|
we will have exploration rights with significant potential in
copper regions around the world, including
Freeport-McMoRans prospective acreage in Papua, Indonesia,
and Phelps Dodges opportunities at its Tenke Fungurume
concessions in the Democratic Republic of Congo, in the United
States and in South America.
|
Our
business
The combined company will be a new industry leader with large,
long-lived, geographically diverse assets and significant proven
and probable reserves of copper, gold and molybdenum.
The combined company will have significant, geographically
diverse ore reserves. At December 31, 2006, on a pro forma
basis after giving effect to the transactions, the combined
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companys ore reserves on a consolidated basis totaled
93.6 billion pounds of copper, 42.4 million ounces of
gold and 2.0 billion pounds of molybdenum, and the combined
companys equity share of those ore reserves, net of the
interests of all joint venture partners and minority owners, of
those reserves totaled 77.2 billion pounds of copper,
38.3 million ounces of gold and 1.8 billion pounds of
molybdenum. The combined companys mines will have lives
ranging from 6 years to 37 years based on current ore reserves
and mine plans. The combined companys consolidated implied
reserve lives, calculated by dividing reserves by estimated
production rates, will be 21 years for copper,
22 years for gold and 25 years for molybdenum. The
charts below illustrate the composition and diversity of the
combined companys portfolio by geography and commodity:
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Freeport-McMoRan conducts its operations primarily through its
principal operating subsidiaries, PT Freeport Indonesia and
Atlantic Copper, S.A., which operates a copper smelter and
refinery in Huelva, Spain. In addition, Freeport-McMoRan holds
exploration rights covering approximately 2.2 million acres
in Papua, Indonesia. PT Freeport Indonesias operations in
Papua, Indonesia, involve mineral exploration and development,
mining and milling of ore containing copper, gold and silver and
the worldwide marketing of concentrates containing those metals.
PT Freeport Indonesias principal asset is the
world-class Grasberg mine discovered in 1988. The Grasberg
minerals district contains the worlds largest single
copper reserve and worlds largest single gold reserve. PT
Freeport Indonesia is also a 25 percent owner of PT
Smelting, which operates a copper smelter and refinery in
Gresik, Indonesia.
Phelps Dodge conducts its operations primarily through its two
divisions, Phelps Dodge Mining Company (PDMC) and
Phelps Dodge Industries (PDI). PDMC is a fully
integrated producer of copper and molybdenum, with mines and
processing facilities in North America, South America and Europe
and processing capabilities for other minerals as by-products,
such as gold, silver and rhenium. PDI consists of Phelps Dodge
Wire and Cable, which manufactures engineered products
principally for the global energy sector.
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Business of
Freeport-McMoRan
The information
contained in the following section does not reflect
Freeport-McMoRans proposed acquisition of Phelps Dodge and
is substantially reproduced from Freeport-McMoRans Annual
Report on
Form 10-K
for the year ended December 31, 2006, which is incorporated
by reference in this prospectus supplement.
General
Through its majority-owned subsidiary, PT Freeport Indonesia,
Freeport-McMoRan has one of the worlds largest copper and
gold mining and production operations in terms of reserves and
production. Freeport-McMoRans principal asset is the
Grasberg minerals district. Freeport-McMoRan discovered the
largest ore body in the district, Grasberg, in 1988. Based on
available year-end 2005 data provided by third-party industry
consultants, the Grasberg minerals district contains the largest
single copper reserve and the largest single gold reserve of any
mine in the world.
Freeport-McMoRans principal operating subsidiary is PT
Freeport Indonesia, a limited liability company organized under
the laws of the Republic of Indonesia and incorporated in
Delaware. Freeport-McMoRan owns approximately 90.64 percent
of PT Freeport Indonesia, and the Government of Indonesia owns
the remaining approximate 9.36 percent. PT Freeport
Indonesia mines, processes and explores for ore containing
copper, gold and silver. It operates in the remote highlands of
the Sudirman Mountain Range in the province of Papua, Indonesia,
which is on the western half of the island of New Guinea. PT
Freeport Indonesia markets its concentrates containing copper,
gold and silver worldwide.
PT Freeport Indonesia conducts its operations pursuant to an
agreement, called a Contract of Work, with the Government of
Indonesia (see Contracts of Work). The
Contract of Work allows PT Freeport Indonesia to
conduct extensive mining, production and exploration activities
in a
24,700-acre
area that is referred to as Block A, which contains the Grasberg
minerals district, and governs PT Freeport Indonesias
rights and obligations relating to taxes, exchange controls,
royalties, repatriation and other matters. The Contract of Work
also allows PT Freeport Indonesia to explore for minerals in an
approximately
500,000-acre
area that is referred to as Block B. Exploration activities in
Block B have been suspended in recent years, but PT Freeport
Indonesia expects to resume those activities in 2007. The
primary term of the Contract of Work expires in 2021 and PT
Freeport Indonesia can extend it for two
10-year
periods subject to Indonesian government approval, which cannot
be withheld or delayed unreasonably.
Another of Freeport-McMoRans operating subsidiaries, PT
Irja Eastern Minerals, referred to as Eastern Minerals, holds an
additional Contract of Work in Papua covering approximately
1.2 million acres. Eastern Minerals conducts exploration
activities, which had been suspended in recent years, under this
Contract of Work (see Contracts of Work). In
December 2006, Eastern Minerals received approval from the
Government of Indonesia to resume exploration activities in
2007. Freeport-McMoRan has a 100 percent ownership interest
in Eastern Minerals.
In 1996, Freeport-McMoRan established joint ventures with Rio
Tinto plc, which is an international mining company with
headquarters in London, England. Rio Tinto conducts mining
operations in North America, South America, Asia, Australia,
Europe and southern Africa. One of the joint ventures with Rio
Tinto covers PT Freeport Indonesias mining operations in
Block A. This joint venture gives Rio Tinto, through 2021, a
40 percent interest in certain assets and in production
above specified levels from operations in Block A and, after
2021, a 40 percent interest in all production in Block A.
Under the joint venture arrangements, Rio Tinto also has a
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40 percent interest in PT Freeport Indonesias
Contract of Work and Eastern Minerals Contract of Work. In
addition, Rio Tinto has the option to participate in
40 percent of any of Freeport-McMoRans other future
exploration projects in Papua. To date, Rio Tinto has elected to
participate in all exploration projects, including PT Nabire
Bakti Mining.
Under a joint venture agreement through PT Nabire Bakti Mining,
Freeport-McMoRan conducts exploration activities, which have
been suspended in recent years (see Contracts
of Work), in an area covering approximately
500,000 acres in five parcels contiguous to PT Freeport
Indonesias Block B and one of Eastern Minerals
blocks. Freeport-McMoRan expects to resume exploration
activities in PT Nabire Bakti Minings exploration area in
2007.
At December 31, 2006, PT Freeport Indonesias share of
proven and probable recoverable reserves totaled
38.8 billion pounds of copper and 41.1 million ounces
of gold, all of which are located in Block A.
Freeport-McMoRans approximate 90.64 percent equity
share of these proven and probable recoverable reserves totaled
35.2 billion pounds of copper and 37.2 million ounces
of gold (see Ore reserves).
Freeport-McMoRan refers to (1) aggregate reserves, which
means all reserves for the operations it manages, (2) PT
Freeport Indonesias share of reserves, which means the
reserves net of Rio Tintos interest under the joint
venture arrangements and which are the reserves reported as
those operations in Freeport-McMoRans consolidated
financial statements and (3) Freeport-McMoRans equity
share of reserves, which is net of the 9.36 percent of PT
Freeport Indonesia owned by the Government of Indonesia.
In July 2003, Freeport-McMoRan acquired the 85.7 percent
ownership interest in PT Puncakjaya Power owned by affiliates of
Duke Energy Corporation. Puncakjaya Power is the owner of assets
supplying power to PT Freeport Indonesias operations,
including the 3x65 megawatt coal-fired power facilities (see
Infrastructure).
Freeport-McMoRan also smelts and refines copper concentrates in
Spain and market the refined copper products through its wholly
owned subsidiary, Atlantic Copper, S.A. In addition, PT Freeport
Indonesia has a 25 percent interest in PT Smelting, an
Indonesian company that operates a copper smelter and refinery
in Gresik, Indonesia. These smelters play an important role in
Freeport-McMoRans concentrate marketing strategy, as
approximately one-half of PT Freeport Indonesias
concentrate production has been sold to Atlantic Copper and PT
Smelting over the last several years (see
Investment in smelters).
The diagram below shows Freeport-McMoRans corporate
structure.
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(a)
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FM Services Company, a Delaware
corporation, provides Freeport-McMoRan and two other
publicly-traded companies with executive, administrative,
financial, accounting, legal, tax and similar services.
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The following four maps indicate:
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the distance from the Grasberg minerals district in Papua to
Bali (approximately 1,500 miles) and to Jakarta
(approximately 2,000 miles);
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the location of the Papua province in which PT Freeport
Indonesia operates;
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the location of the Contracts of Work areas within the Papua
province; and
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the infrastructure of the Contract of Work project area.
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Contracts of
Work
Through Contracts of Work with the Government of Indonesia, PT
Freeport Indonesia and Eastern Minerals conduct their current
exploration operations and PT Freeport Indonesia conducts its
mining operations in Indonesia. Both Contracts of Work govern
rights and obligations relating to taxes, exchange controls,
royalties, repatriation and other matters. Both Contracts of
Work were concluded pursuant to the 1967 Foreign Capital
Investment Law, which expresses Indonesias foreign
investment policy and provides basic guarantees of remittance
rights and protection against nationalization, a framework for
economic incentives and basic rules regarding other rights and
obligations of foreign investors. Specifically, the Contracts of
Work provide that the Government of Indonesia will not
nationalize or expropriate PT Freeport Indonesias or
Eastern Minerals mining operations. Any disputes regarding
the provisions of the Contracts of Work are subject to
international arbitration. Freeport-McMoRan has experienced no
disputes requiring arbitration during the 39 years it has
operated in Indonesia.
PT Freeport Indonesias Contract of Work covers both Block
A, which was first included in a 1967 Contract of Work that was
replaced by a new Contract of Work in 1991, and Block B, to
which PT Freeport Indonesia gained rights in 1991. The initial
term of PT Freeport Indonesias Contract of Work expires in
December 2021, but PT Freeport Indonesia can extend it for two
10-year
periods subject to Indonesian government approval, which cannot
be withheld or delayed unreasonably. PT Freeport Indonesia
originally had the rights to explore 6.5 million acres in
Block B, but pursuant to the Contract of Work it has only
retained the rights to approximately 500,000 acres,
following significant geological assessment.
Eastern Minerals signed its Contract of Work in August 1994. The
Contract of Work originally covered approximately
2.5 million acres. Eastern Minerals Contract of Work
provides for a
four-to-seven
year exploratory term and a
30-year term
for mining operations. Subject to Indonesian government
approval, which cannot be withheld or delayed unreasonably,
Eastern Minerals can extend this period for two
10-year
periods. Eastern Minerals Contract of Work requires it to
relinquish our rights to 25 percent of the original
2.5-million-acre Contract
of Work area at the end of each of three specified periods. As
of December 31, 2006, Eastern Minerals had relinquished
approximately 1.3 million acres and must relinquish an
additional 0.6 million acres at the end of the three-year
exploration period, which can be extended by the Government of
Indonesia for as many as two additional years. The exploration
activities under Eastern Minerals Contract of Work also
had been suspended in recent years; however, in December 2006,
Eastern Minerals received approval from the Government of
Indonesia to resume exploration activities in 2007.
Freeport-McMoRan suspended its exploration activities outside of
Block A in recent years because of safety and security issues
and regulatory uncertainty relating to a possible conflict
between its mining and exploration rights in certain forest
areas and an Indonesian Forestry law enacted in 1999 prohibiting
open-pit mining in forest preservation areas. In 2001,
Freeport-McMoRan requested and received from the Government of
Indonesia formal temporary suspensions of its obligations under
the Contracts of Work in all areas outside Block A. The current
suspensions were granted for one-year periods ending
February 26, 2007, for Block B and March 30, 2007, for
PT Nabire Bakti Mining. Recent Indonesian legislation permits
open-pit mining in PT Freeport Indonesias Block B area,
subject to certain requirements. Following an assessment of
these requirements and a review of security issues,
Freeport-McMoRan plans to resume exploration activities in
certain prospective Contract of Work areas outside of Block A in
2007.
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PT Freeport Indonesia pays a copper royalty under its Contact of
Work that varies from 1.5 percent of copper net revenue at
a copper price of $0.90 or less per pound to 3.5 percent at
a copper price of $1.10 or more per pound. The Contract of Work
royalty rate for gold and silver sales is 1.0 percent.
A large part of the mineral royalties under Government of
Indonesia regulations are designated to the provinces from which
the minerals are extracted. In connection with its fourth
concentrator mill expansion, PT Freeport Indonesia agreed
to pay the Government of Indonesia additional royalties
(royalties not required by the Contract of Work) to provide
further support to the local governments and the people of
Papua. PT Freeport Indonesia pays the additional royalties on
production exceeding specified annual amounts of copper, gold
and silver expected to be generated when its milling facilities
operate above 200,000 metric tons of ore per day. The additional
royalty for copper equals the Contract of Work royalty rate and
for gold and silver equals twice the Contract of Work royalty
rates. Therefore, the royalty rate on copper net revenues from
production above the agreed levels is double the Contract of
Work royalty rate, and the royalty rates on gold and silver
sales from production above the agreed levels are triple the
Contract of Work royalty rates.
PT Freeport Indonesias share of the combined royalties,
including the additional royalties which became effective
January 1, 1999, totaled $126.0 million in 2006,
$103.7 million in 2005 and $43.5 million in 2004.
Republic of
Indonesia
General. The Republic of Indonesia consists of more
than 17,000 islands stretching 3,000 miles along the
equator from Malaysia to Australia and is the fourth most
populous nation in the world with over 245 million people.
Following many years of Dutch colonial rule, Indonesia gained
independence in 1945 and now has a presidential republic system
of government.
PT Freeport Indonesias mining complex was Indonesias
first copper mining project and was the first major foreign
investment in Indonesia following the economic development
program instituted by the Indonesian government in 1967.
Freeport-McMoRan works closely with the central, provincial and
local governments in development efforts in the area surrounding
its operations. Freeport-McMoRan has had positive relations with
the Indonesian government since commencing business activities
in Indonesia in 1967, and it intends to continue to maintain
positive working relationships with the central, provincial and
local branches of the Indonesian government.
Political developments. In May 1998, President
Suharto, Indonesias political leader for more than
30 years, resigned in the wake of an economic crisis in
Indonesia and other parts of Southeast Asia and in the face of
growing social unrest. Vice President B.J. Habibie succeeded
Suharto. In June 1999, Indonesia held a new parliamentary
election on a generally peaceful basis as the first step in the
process of electing a new president. In October 1999, in
accordance with the Indonesian constitution, the countrys
highest political institution (the Peoples Consultative
Assembly), composed of the newly elected national parliament
along with additional provincial and other representatives,
elected Abdurrahman Wahid as president and Megawati Sukarnoputri
as vice president.
In July 2001, the Peoples Consultative Assembly voted to
remove President Wahid, and elected Vice President Megawati
Sukarnoputri as president. In October 2004, Susilo Bambang
Yudhoyono was elected as president in the nations first
direct presidential election.
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Other developments. In February 2006, a group of
illegal gold panners engaged in conflict with Indonesian police
and PT Freeport Indonesia security personnel when they were
requested to leave an area near PT Freeport Indonesias
milling facilities. Following the incident, the illegal panners
blocked the road leading to the Grasberg mine and mill in
protest and PT Freeport Indonesia temporarily suspended mining
and milling operations as a precautionary measure. The panners
also vandalized some of PT Freeport Indonesias light
vehicles and offices near this area, causing approximately
$2 million in damages. PT Freeport Indonesias port
facilities continued to operate during the disruption and
concentrate shipments were not affected. The panners, mostly
Papuans from outside the area of operations, presented a list of
aspirations, primarily relating to their desire to share in the
benefits of PT Freeport Indonesias existing initiatives
and programs provided for the Papuans who are the traditional
residents of PT Freeport Indonesias operations area.
Mining and milling operations resumed after an approximate
four-day
outage. During the incident at the mine and mill, protestors in
Jakarta vandalized the entrance floor of the office building
housing PT Freeport Indonesias Indonesian headquarters and
staged a
three-day
rally outside the building. The Indonesian police handled this
matter, which did not disrupt PT Freeport Indonesias
administrative functions or damage any of its facilities.
On August 31, 2002, three people were killed and 11 others
were wounded in an ambush by a group of assailants. The
assailants shot at several vehicles transporting international
contract teachers from PT Freeport Indonesias school in
Tembagapura, their family members, and other contractors to PT
Freeport Indonesia on the road near Tembagapura, the mining town
where the majority of PT Freeport Indonesias personnel
reside. Indonesian authorities and the United States Federal
Bureau of Investigation (FBI) investigated the incident, which
resulted in the U.S. indictment of an alleged operational
commander in the Free Papua Movement/National Freedom Force. In
January 2006, Indonesian Police arrested this individual and 11
other Papuans. In November 2006, verdicts and sentencing were
announced for seven of the accused in the August 2002 shooting,
including a life sentence for the confessed leader of the attack.
On October 12, 2002, a bombing killed 202 people in
the Indonesian province of Bali, which is 1,500 miles west
of PT Freeport Indonesias mining and milling operations.
Indonesian authorities arrested 35 people in connection
with this bombing and 29 of those arrested have been tried and
convicted. On August 5, 2003, 12 people were killed
and over 100 others were injured by a car bomb detonated outside
of the JW Marriott Hotel in Jakarta, Indonesia. On
September 9, 2004, 11 people were killed and over 200
others injured by a car bomb detonated in front of the
Australian embassy. On October 1, 2005, three suicide
bombers killed 19 people and wounded over 100 others in
Bali. International terrorist organizations are suspected in
each of these incidents. In November 2005, Indonesian Police
raided a house in East Java that resulted in the death of other
accused terrorists linked to these bombings. PT Freeport
Indonesias mining and milling operations were not
interrupted by these incidents, but its corporate offices in
Jakarta sustained damages and relocated for several months as a
result of the September 2004 bombing.
The Government of Indonesia, which provides security for PT
Freeport Indonesias personnel and operations (see
Security matters), has expressed a
strong commitment to protect natural resources businesses
operating in Indonesia, including PT Freeport Indonesia, with
heightened security following the incidents discussed above.
Economic and social conditions. The Indonesian
economy grew by an estimated 6 percent in 2006 and 2005.
The Indonesian currency, the rupiah, averaged approximately
9,150 rupiah to
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one United States (U.S.) dollar during 2006 and closed at 8,989
rupiah to one U.S. dollar on December 29, 2006,
compared with 9,825 rupiah to one U.S. dollar on
December 30, 2005.
Despite gradual improvements on the economic front,
Indonesias recovery remains vulnerable to ongoing
political and social tensions. Pro-independence movements have
been prominent in certain areas, especially in the province of
Aceh, and to a lesser extent in Papua. In 2005, the Government
of Indonesia and the Free Aceh Movement reached a peace
agreement, which included the withdrawal of 24,000 military
troops from Aceh. Subsequently, the United States restored
full relations with the Indonesian military after a
14-year
moratorium, partly because of the successes by the Government of
Indonesia in fighting terrorism and in reaching a peaceful
agreement in Aceh.
The area surrounding PT Freeport Indonesias mining
development is sparsely populated by indigenous people and
former residents of other areas of Indonesia, some of whom have
resettled in Papua under the Government of Indonesias
transmigration program. A segment of the local population is
opposing Indonesian rule over Papua, and several separatist
groups have sought political independence for the province. In
addition to the August 31, 2002, shooting incident, there
have been sporadic attacks on civilians by separatists and
sporadic but highly publicized conflicts between separatists and
the Indonesian military in Papua.
In 2001, new autonomy laws became effective in Indonesia. The
laws were intended to shift a greater share of revenues and
greater control of economic, regulatory and social affairs to
Indonesias 31 provinces and over 300 regencies. The
central government and the provinces continue to consider the
implementation and administration of these new responsibilities.
Contracts of Work and the Government of
Indonesia. The Indonesian government has assured
investors that existing contracts would be honored. In
Freeport-McMoRans 39 years of operating in Indonesia,
the Indonesian government has always honored its commitments to
the Company. Freeport-McMoRans belief that its Contracts
of Work will continue to be honored is further supported by
U.S. laws, which prohibit U.S. aid to countries that
nationalize property owned by, or take steps to nullify a
contract with, a U.S. citizen or company at least
50 percent owned by U.S. citizens if the foreign
country does not within a reasonable time take appropriate steps
to provide full value compensation or other relief under
international law.
In July 2004, Freeport-McMoRan received a request from the
Indonesian Department of Energy and Mineral Resources that it
offer to sell shares in PT Indocopper Investama to Indonesian
nationals at fair market value. PT Indocopper Investama, which
Freeport-McMoRan wholly owns, has an approximate
9.36 percent ownership interest in PT Freeport Indonesia.
In response to this request and in view of the potential
benefits of having additional Indonesian ownership in its
operations, Freeport-McMoRan has agreed to consider a potential
sale of an interest in PT Indocopper Investama at fair market
value. Neither the Contract of Work nor Indonesian law requires
Freeport-McMoRan to divest any portion of its ownership interest
in PT Freeport Indonesia or PT Indocopper Investama.
Our investment in Indonesia and
Papua. Freeport-McMoRan has a board-approved policy on
social, employment and human rights, and has comprehensive and
extensive social, cultural and community development programs,
to which it has committed significant financial and managerial
resources. See Social development, employment
and human rights. These policies and programs are designed
to address the impact of operations on the local villages and
people and to provide assistance for the development of the
local people. While Freeport-McMoRan believes these efforts
serve to avoid damage to and disruptions of its operations,
those
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operations could be adversely affected by social, economic and
political forces beyond its control.
PT Freeport Indonesia contributes to the economies of Papua and
the Republic of Indonesia through the payment of taxes,
dividends and royalties; economic development programs;
infrastructure development; employment and the purchase of local
and national goods. PT Freeport Indonesia has frequently
been one of the largest taxpayers in the Republic of Indonesia.
In addition, it pays royalties on all minerals removed from the
ground. Royalty payments are based on the volumes and prices of
minerals sold in accordance with the terms of PT Freeport
Indonesias Contract of Work, as discussed above.
Since it began development activities more than 35 years
ago, PT Freeport Indonesia has made significant investments in
infrastructure both for its use and for use by the Papuan
public. These infrastructure improvements include medical
facilities, roads, an airport and heliports, schools, housing,
community buildings and places of worship.
PT Freeport Indonesia is also one of the largest private
employers in Indonesia and by far the largest in Papua. As of
December 31, 2006, PT Freeport Indonesia directly employed
8,957 people, and 6,141 contract workers provided services
to PT Freeport Indonesia. In addition, 4,579 persons worked for
privatized companies providing services within PT Freeport
Indonesias operations area.
Besides the estimated $5.1 billion in direct benefits from
taxes, royalties, dividends and fees paid to the Indonesian
government under the Contract of Work from 1992 through 2006, PT
Freeport Indonesias operations have provided an additional
estimated $11.1 billion during this period in indirect
benefits to Papua and the Republic of Indonesia in the form of
wages and benefits paid to workers, purchases of goods and
services, charitable contributions and reinvestments in
operations. For 2006, direct benefits paid to the Indonesian
government totaled approximately $1.6 billion and indirect
benefits totaled approximately $1.1 billion. In addition,
approximately $0.2 billion of direct benefits attributable
to 2006 operations is being paid during the first quarter of
2007 in accordance with the terms of the Contract of Work.
Ore
reserves
During 2006, PT Freeport Indonesia added 41.8 million
metric tons of ore averaging 0.66 percent copper and 0.70
grams per metric ton (g/t) of gold associated with positive
drilling results at the Mill Level Zone and Deep Mill
Level Zone deposits, a
387-million-metric-ton
complex with average grades of 1.02 percent copper and 0.81
g/t of gold. PT Freeport Indonesias reserve estimates also
reflect revisions resulting from changes to its long-range mine
plans.
During the fourth quarter of 2006, PT Freeport Indonesia
completed an analysis of its longer-range mine plans to assess
the optimal design of the Grasberg open pit and the timing of
development of the Grasberg underground block cave ore body. The
analysis incorporated the latest geological and geotechnical
studies, costs and other economic factors in developing the
optimal timing for transitioning from the open pit to
underground. The revised long-range plan includes changes to the
expected final Grasberg open-pit design which will result in a
section of high-grade ore previously expected to be mined in the
open pit to be mined in the Grasberg underground block cave
mine. Approximately 100 million metric tons of high-grade
ore in the southwest corner (located in the 8 South
pushback) of the open pit, with aggregate recoverable metal
approximating 4 billion pounds of copper and 5 million
ounces of gold, is expected to be mined through PT Freeport
Indonesias large scale block caving operations rather than
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from open-pit mining. The revised mine plan reflects a
transition from the Grasberg open pit to the Grasberg
underground block cave ore body currently estimated to occur in
mid-2015.
The mine plan revisions alter the timing of metal production in
the period of 2015 and beyond but do not have a significant
effect on ultimate recoverable reserves. The success of PT
Freeport Indonesias underground operations and the
significant progress to establish underground infrastructure
provides confidence in developing the high-grade, large-scale
underground ore bodies in the Grasberg minerals district. PT
Freeport Indonesia will continue to assess opportunities to
optimize the long-range mine plans and net present values of the
Grasberg minerals district.
Year-end aggregate proven and probable recoverable reserves, net
of 2006 production, were 2.8 billion metric tons of ore
averaging 1.04 percent copper, 0.90 g/t of gold and 4.16
g/t of silver representing 54.8 billion pounds of copper,
54.3 million ounces of gold and 184.5 million ounces
of silver. Freeport-McMoRans aggregate exploration budget
for 2007, including Rio Tintos share, is expected to total
approximately $31 million ($25 million for
Freeport-McMoRans share). PT Freeport Indonesias
exploration efforts in 2007 within Block A will continue to test
extensions of the Deep Grasberg and Kucing Liar mine complex.
Engineering studies are under way to incorporate positive
drilling results from 2006 activities at Deep Grasberg and
Kucing Liar. PT Freeport Indonesia also expects to test the
open-pit potential of the Wanagon gold prospect and the Ertsberg
open-pit resource, and will begin testing for extensions of the
Deep Mill Level Zone deposit and other targets in the space
between the Ertsberg and Grasberg mineral systems from the new
Common Infrastructure tunnels (see Mining
operationsmines in development) located at the 2,500
meter level.
Pursuant to joint venture arrangements between PT Freeport
Indonesia and Rio Tinto, Rio Tinto has a 40 percent
interest in production from reserves above those reported at
December 31, 1994. Net of Rio Tintos share, PT
Freeport Indonesias share of proven and probable
recoverable reserves as of December 31, 2006, was
38.8 billion pounds of copper, 41.1 million ounces of
gold and 128.0 million ounces of silver.
Freeport-McMoRans equity interest in proven and probable
recoverable reserves as of December 31, 2006, was
35.2 billion pounds of copper, 37.2 million ounces of
gold and 116.0 million ounces of silver. Freeport-McMoRan
estimated recoverable reserves using a copper price of
$1.00 per pound and a gold price of $400 per ounce. If
metal prices were adjusted to the approximate average London
spot prices for the past three years, i.e., copper prices
adjusted from $1.00 per pound to $2.01 per pound and
gold prices adjusted from $400 per ounce to $486 per
ounce, the resulting additional proven and probable reserves
would not be material to Freeport-McMoRans reported
reserves.
All of Freeport-McMoRans proven and probable recoverable
reserves lie within Block A. Aggregate Grasberg open pit and
underground proven and probable recoverable ore reserves as of
December 31, 2006, are shown below along with those of its
other deposits. Reserve calculations were prepared by
Freeport-McMoRans employees under the supervision of
George D. MacDonald, Vice President of Exploration, and were
reviewed and verified by Independent Mining Consultants, Inc.,
experts in mining, geology and reserve determination. See
Risk factors. Freeport-McMoRan developed its current
mine plan based on completing the mining of all of its currently
designated recoverable reserves before the end of 2041, which
would be the expiration of the Contract of Work including the
two 10-year
extensions discussed above. Prior to the expiration of the
initial term of the Contract of Work in December 2021, under the
current mine plan Freeport-McMoRan expects to mine approximately
39 percent of aggregate proven and probable ore,
representing approximately 45 percent of PT Freeport
Indonesias
S-212
share of recoverable copper reserves and approximately
59 percent of PT Freeport Indonesias share of
recoverable gold reserves.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Proven
|
|
Probable
|
|
Total
|
|
|
Metric
|
|
|
|
|
|
|
|
Metric
|
|
|
|
|
|
|
|
metric
|
|
|
tons
|
|
Average ore
grade
|
|
Tons
|
|
Average ore
grade
|
|
tons
|
|
|
of ore
|
|
Copper
|
|
Gold
|
|
Silver
|
|
of ore
|
|
Copper
|
|
Gold
|
|
Silver
|
|
of ore
|
|
|
(000s)(a)
|
|
(%)
|
|
(g/t)
|
|
(g/t)
|
|
(000s)(a)
|
|
(%)
|
|
(g/t)
|
|
(g/t)
|
|
(000s)(a)
|
|
|
Developed and producing:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Grasberg open pit
|
|
|
158,828
|
|
|
0.93
|
|
|
1.20
|
|
|
2.22
|
|
|
313,696
|
|
|
0.85
|
|
|
0.90
|
|
|
2.13
|
|
|
472,524
|
Deep Ore Zone
|
|
|
68,803
|
|
|
0.86
|
|
|
0.59
|
|
|
4.66
|
|
|
79,588
|
|
|
0.82
|
|
|
0.54
|
|
|
4.67
|
|
|
148,391
|
Undeveloped:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Grasberg block cave
|
|
|
289,455
|
|
|
1.14
|
|
|
1.10
|
|
|
3.58
|
|
|
695,837
|
|
|
1.01
|
|
|
0.77
|
|
|
3.12
|
|
|
985,292
|
Kucing Liar
|
|
|
161,755
|
|
|
1.24
|
|
|
1.11
|
|
|
6.45
|
|
|
415,956
|
|
|
1.18
|
|
|
1.04
|
|
|
5.57
|
|
|
577,711
|
Deep Mill Level Zone
|
|
|
26,866
|
|
|
1.18
|
|
|
0.91
|
|
|
6.09
|
|
|
252,046
|
|
|
1.07
|
|
|
0.85
|
|
|
5.35
|
|
|
278,912
|
Ertsberg Stockwork Zone
|
|
|
44,811
|
|
|
0.51
|
|
|
0.84
|
|
|
1.76
|
|
|
98,815
|
|
|
0.49
|
|
|
0.82
|
|
|
1.66
|
|
|
143,626
|
Mill Level Zone
|
|
|
36,699
|
|
|
1.05
|
|
|
0.79
|
|
|
4.52
|
|
|
71,527
|
|
|
0.76
|
|
|
0.69
|
|
|
3.35
|
|
|
108,226
|
Big Gossan
|
|
|
9,040
|
|
|
2.48
|
|
|
1.14
|
|
|
13.40
|
|
|
43,696
|
|
|
2.28
|
|
|
1.09
|
|
|
15.03
|
|
|
52,736
|
Dom open pit
|
|
|
5,753
|
|
|
2.07
|
|
|
0.43
|
|
|
12.78
|
|
|
17,897
|
|
|
2.01
|
|
|
0.43
|
|
|
11.93
|
|
|
23,650
|
Dom block cave
|
|
|
7,201
|
|
|
1.43
|
|
|
0.36
|
|
|
9.31
|
|
|
14,820
|
|
|
1.34
|
|
|
0.36
|
|
|
8.58
|
|
|
22,021
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
809,211
|
|
|
1.08
|
|
|
1.03
|
|
|
4.23
|
|
|
2,003,878
|
|
|
1.02
|
|
|
0.85
|
|
|
4.13
|
|
|
2,813,089
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Proven and
probable
|
|
|
Mill recoveries
(%)
|
|
recoverable
reserves(b)
|
|
|
Copper
|
|
Gold
|
|
Silver
|
|
Copper
|
|
Gold
|
|
Silver
|
|
|
|
|
|
|
|
|
(billions
|
|
(millions
|
|
(millions
|
|
|
|
|
|
|
|
|
of
lbs.)
|
|
of
ozs.)
|
|
of
ozs.)
|
|
|
Developed and producing:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Grasberg open pit
|
|
|
88.2
|
|
|
85.7
|
|
|
57.1
|
|
|
7.8
|
|
|
12.6
|
|
|
14.4
|
Deep Ore Zone
|
|
|
86.1
|
|
|
76.8
|
|
|
65.5
|
|
|
2.3
|
|
|
2.0
|
|
|
11.2
|
Undeveloped:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Grasberg block cave
|
|
|
88.4
|
|
|
69.4
|
|
|
68.2
|
|
|
19.4
|
|
|
18.4
|
|
|
54.0
|
Kucing Liar
|
|
|
89.1
|
|
|
48.7
|
|
|
49.0
|
|
|
13.1
|
|
|
9.3
|
|
|
40.7
|
Deep Mill Level Zone
|
|
|
85.2
|
|
|
76.1
|
|
|
78.7
|
|
|
5.5
|
|
|
5.6
|
|
|
29.4
|
Ertsberg Stockwork Zone
|
|
|
88.5
|
|
|
78.8
|
|
|
85.3
|
|
|
1.4
|
|
|
2.9
|
|
|
5.1
|
Mill Level Zone
|
|
|
89.2
|
|
|
78.1
|
|
|
83.7
|
|
|
1.8
|
|
|
1.9
|
|
|
8.4
|
Big Gossan
|
|
|
93.1
|
|
|
68.7
|
|
|
81.6
|
|
|
2.4
|
|
|
1.2
|
|
|
15.7
|
Dom open pit
|
|
|
62.5
|
|
|
64.0
|
|
|
47.0
|
|
|
0.6
|
|
|
0.2
|
|
|
3.4
|
Dom block cave
|
|
|
82.9
|
|
|
61.6
|
|
|
44.6
|
|
|
0.5
|
|
|
0.2
|
|
|
2.2
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
87.8
|
|
|
68.9
|
|
|
63.8
|
|
|
54.8
|
|
|
54.3
|
|
|
184.5
|
|
|
|
|
|
|
|
|
|
|
|
|
PT Freeport Indonesias share
|
|
|
|
|
|
|
|
|
|
|
|
38.8
|
|
|
41.1
|
|
|
128.0
|
|
|
|
|
|
|
|
|
|
|
|
|
Freeport-McMoRans equity share
|
|
|
|
|
|
|
|
|
|
|
|
35.2
|
|
|
37.2
|
|
|
116.0
|
|
|
|
|
|
(a)
|
|
Ore reserve tonnage estimates are
after application of applicable mining recovery factors.
|
|
(b)
|
|
Proven and probable recoverable
reserves represent estimated metal quantities from which
Freeport-McMoRan expects to be paid after application of
estimated mill recovery rates and smelter recovery rates of
96.5 percent for copper, 97.0 percent for gold and
76.9 percent for silver. The term recoverable
reserve means that part of a mineral deposit which
Freeport-McMoRan estimates can be economically and legally
extracted or produced at the time of the reserve determination.
|
In defining its open-pit reserves, PT Freeport Indonesia applies
an economic cutoff grade strategy. The objective of
this strategy is to maximize the net present value of its
operations. PT Freeport Indonesia uses a break-even cutoff grade
to define the insitu reserves for its
S-213
underground ore bodies. The break-even cutoff grade is defined
for a metric ton of ore as that equivalent copper grade, once
produced and sold, that generates sufficient revenue to cover
all operating and administrative costs associated with its
production.
Reserve estimates are based on the latest available geological
and geotechnical studies. Freeport-McMoRan conducts ongoing
studies of its ore bodies to optimize economic values and to
manage risk. Freeport-McMoRan revises its mine plans and
estimates of proven and probable mineral reserves as required in
accordance with the latest available studies.
PT Freeport Indonesias ores contain three commercially
recoverable metals: copper, gold and silver. Freeport-McMoRan
values all three metals in terms of a copper equivalent
percentage to determine a single break-even cutoff grade. Copper
equivalent percentage is used to express the relative value of
multi-metal ores in terms of one metal. The calculation
expresses the relative value of the ore using estimates of
contained metal quantities, metals prices as used for reserve
determination, recovery rates, treatment charges and royalties.
The table below shows the break-even cutoff grade, expressed as
a copper equivalent percentage, for each of
Freeport-McMoRans existing ore bodies as of
December 31, 2006.
|
|
|
|
|
|
|
Copper
equivalent
|
Ore
body
|
|
cutoff
grade
|
|
|
Grasberg open pit
|
|
|
0.65%
|
Deep Ore Zone
|
|
|
0.71%
|
Grasberg block cave
|
|
|
0.71%
|
Kucing Liar
|
|
|
0.90%
|
Mill Level Zone
|
|
|
0.76%
|
Deep Mill Level Zone
|
|
|
0.79%
|
Ertsberg Stockwork Zone
|
|
|
0.77%
|
Dom block cave
|
|
|
0.80%
|
Big Gossan
|
|
|
1.49%
|
Dom open pit
|
|
|
1.01%
|
Average
|
|
|
0.77%
|
|
|
The following table sets forth the average drill hole spacing
for each of Freeport-McMoRans ore bodies. Drill hole
spacing data are used by mining professionals, such as mining
engineers, in determining the suitability of data coverage (on a
relative basis) in a given deposit type and mining method
scenario so as to achieve a given level of confidence in the
resource estimate. Drill hole spacing is only one of several
criteria necessary to establish resource classification.
Drilling programs are typically designed to achieve an optimum
sample spacing to support the level of confidence in results
that apply to a particular stage of development of a mineral
deposit. Freeport-McMoRan calculates the average drill hole
spacing within each ore body using the distance from the center
of each block in the resource model to the nearest drill hole
composite. Freeport-McMoRan then calculates the averages of
these values within the volume of each ore body and reported
them under the column entitled Average Distance: To
Nearest Sample. This value represents at least one-half of
the average drill hole spacing within each deposit.
Freeport-McMoRan calculates the value under the column entitled
Average distance:
S-214
Between drill holes by multiplying the average minimum
distance value by two, and this value represents the maximum
average drill hole spacing.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Spacing
|
|
|
|
Average
distance
|
|
|
|
|
(in
meters)
|
|
|
|
(in
meters)
|
|
|
|
|
Surface
|
|
Underground
|
|
|
|
|
|
Between
|
|
|
|
|
drilling
|
|
(&
surface)
|
|
Drilling
|
|
To nearest
|
|
drill holes
|
Deposit
|
|
Mining
unit
|
|
grids
|
|
drill
fans
|
|
method
|
|
sample
|
|
(less
than)
|
|
|
Grasberg
|
|
|
Open pit
|
|
|
83
|
|
|
73
|
|
|
Core
|
|
|
38
|
|
|
76
|
Deep Ore Zone
|
|
|
Block cave
|
|
|
|
|
|
50
|
|
|
Core
|
|
|
18
|
|
|
35
|
Grasberg
|
|
|
Block cave
|
|
|
|
|
|
94
|
|
|
Core
|
|
|
39
|
|
|
79
|
Kucing Liar
|
|
|
Block cave
|
|
|
|
|
|
81
|
|
|
Core
|
|
|
39
|
|
|
78
|
Mill Level Zone
|
|
|
Block cave
|
|
|
|
|
|
50
|
|
|
Core
|
|
|
24
|
|
|
47
|
Deep Mill Level Zone
|
|
|
Block cave
|
|
|
|
|
|
91
|
|
|
Core
|
|
|
45
|
|
|
89
|
Ertsberg Stockwork Zone
|
|
|
Block cave
|
|
|
100
|
|
|
55
|
|
|
Core
|
|
|
21
|
|
|
41
|
Dom
|
|
|
Block cave
|
|
|
|
|
|
50
|
|
|
Core
|
|
|
35
|
|
|
71
|
Big Gossan
|
|
|
Open stope
|
|
|
100
|
|
|
62
|
|
|
Core
|
|
|
20
|
|
|
39
|
Dom
|
|
|
Open pit
|
|
|
|
|
|
50
|
|
|
Core
|
|
|
43
|
|
|
86
|
|
|
Mining
operationsmines in production
Freeport-McMoRan and its predecessors have conducted exploration
and mining operations in Block A since 1967 and have been the
only operator of these operations. Freeport-McMoRan currently
has two mines in operation: the Grasberg open pit and the Deep
Ore Zone block cave.
Grasberg open pit. Freeport-McMoRan began open-pit
mining of the Grasberg ore body in 1990. Open-pit operations are
expected to continue until mid-2015 at which time the Grasberg
underground mining operations are scheduled to begin. Production
is currently at the 3,340- to 4,285-meter elevation level and
totaled 63.7 million metric tons of ore in 2006 and
60.3 million metric tons of ore in 2005, which provided
80 percent of the 2006 mill feed and 81 percent of the
2005 mill feed. The open-pit mining rate, including ore and
overburden, totaled 677,200 metric tons per day in 2006 and
691,600 metric tons per day in 2005. Approximate annual
production rates are expected to range between 650,000 metric
tons per day and 750,000 metric tons per day through 2010 and
then decline through 2015. Freeport-McMoRan is studying
potential capital outlays for additional haul trucks, which
would be above the expected maintenance capital costs that will
be incurred during the pits remaining life.
The current Grasberg equipment fleet consists of over
675 units. As of December 31, 2006, the larger mining
equipment directly associated with production includes 168 haul
trucks with payloads ranging from approximately 70 metric tons
to 330 metric tons, 18 shovels with bucket sizes ranging from 29
cubic meters to 42 cubic meters and 65 bulldozers and graders.
Besides the potential purchases of haul trucks discussed above,
Freeport-McMoRan believes its current equipment level is
adequate to meet projected production levels over the remaining
life of the pit.
Grasberg crushing and conveying systems are integral to the mine
and provide the capacity to transport up to 225,000 metric tons
per day of Grasberg ore to the mill and 135,000 metric tons per
day of overburden to the overburden stockpiles.
Mining costs are charged to operations as incurred. However,
because of the configuration and location of the Grasberg
open-pit ore body and the location and extent of the related
surrounding overburden, the ratio of overburden to ore is much
higher in the initial mining of
S-215
the open pit than in later years. In 2005 and years prior,
surface mining costs associated with overburden removal at PT
Freeport Indonesias Grasberg open-pit mine that were
estimated to relate to future production were initially deferred
when the ratio of actual overburden removed to ore mined
exceeded the estimated average ratio of overburden removed to
ore mined over the life of the Grasberg open-pit mine, as
projected in Freeport-McMoRans most recent mine plan.
Those deferred costs were to be charged subsequently to
operating costs when the ratio of actual overburden removed to
ore mined fell below the estimated average ratio of overburden
to ore over the life of the Grasberg open-pit mine. The reserve
quantities used to develop the life of mine ratio are the proven
and probable ore quantities for the Grasberg open pit shown
above.
In the mining industry, the costs of removing overburden and
waste material to access mineral deposits are referred to as
stripping costs. Through December 31, 2005,
Freeport-McMoRan applied the deferred mining cost method in
accounting for its post-production stripping costs. The deferred
mining cost method was used by some companies in the metals
mining industry; however, industry practice varied. The deferred
mining cost method matches the cost of production with the sale
of the related metal from the open pit by assigning each metric
ton of ore removed an equivalent amount of overburden tonnage,
thereby averaging overburden removal costs over the life of the
mine. The mining cost capitalized in inventory and the amounts
charged to cost of goods sold do not represent the actual costs
incurred to mine the ore in any given period. The application of
the deferred mining cost method resulted in an asset on
Freeport-McMoRans balance sheet (Deferred mining
costs) totaling $285.4 million at December 31,
2005.
On January 1, 2006, Freeport-McMoRan adopted Emerging
Issues Task Force Issue
No. 04-6,
Accounting for Stripping Costs Incurred during Production
in the Mining Industry (EITF
04-6), which
requires that stripping costs incurred during production be
considered costs of the extracted minerals and included as a
component of inventory to be recognized in cost of sales in the
same period as the revenue from the sale of that inventory. Upon
adoption of EITF
04-6,
Freeport-McMoRan recorded deferred mining costs asset
($285.4 million) at December 31, 2005, net of taxes,
minority interest share and inventory effects
($135.9 million), as a cumulative effect adjustment to
reduce retained earnings on January 1, 2006. In addition,
stripping costs incurred in 2006 and later periods are now
charged to cost of sales as prescribed by EITF
04-6. As a
result of adopting EITF
04-6 on
January 1, 2006, income before income taxes and minority
interests for the year ended December 31, 2006, was
$35.4 million lower and net income was $18.8 million
($0.10 per basic share and $0.08 per diluted share)
lower than if Freeport-McMoRan had not adopted EITF
04-6 and
continued to defer stripping costs. Stripping costs are now
charged to cost of sales as prescribed by EITF
04-6.
Adoption of the new guidance has no impact on cash flows. The
pro forma impact of applying EITF
04-6 would
be to reduce net income by $35.3 million or $0.16 per
diluted share for the year ended December 31, 2005, and
$39.4 million or $0.21 per diluted share for the year
ended December 31, 2004.
Deep ore zone. The Deep Ore Zone ore body lies
vertically below the now depleted Intermediate Ore Zone ore
body. Freeport-McMoRan began production from the Deep Ore Zone
ore body in 1989 using open stope mining methods, but it
suspended production in 1991 in favor of production from the
Grasberg deposit. Production resumed in September 2000 using the
block-cave method. Production is at the 3,110-meter elevation
level and totaled 16.5 million metric tons of ore in 2006
and 15.3 million metric tons of ore in 2005. The Deep Ore
Zone continues to perform above design capacity of 35,000 metric
tons of ore per day. Production from the Deep
S-216
Ore Zone averaged 45,200 metric tons of ore per day in 2006 and
42,000 metric tons of ore per day in 2005.
During 2006 at the Deep Ore Zone mine, PT Freeport Indonesia
completed over 12,000 meters of development drifting in support
of the block-cave mining method and the ongoing expansion to
50,000 metric tons of ore per day. The expansion to a
sustained rate of 50,000 metric tons of ore per day is expected
to be completed in mid-2007. The cumulative aggregate
development costs for the Deep Ore Zone expansion through
December 31, 2006, totaled approximately $56 million
(approximately $34 million for PT Freeport Indonesias
share) and the aggregate development costs for 2007 are expected
to total approximately $4 million (approximately
$2 million for PT Freeport Indonesias share).
Freeport-McMoRan anticipates a further expansion of the Deep Ore
Zone operation to 80,000 metric tons of ore per day, with
budgeted capital of approximately $18 million
(approximately $11 million for PT Freeport Indonesias
share) in 2007. The success of the development of the Deep Ore
Zone mine, one of the worlds largest underground mines,
provides confidence in the future development of PT Freeport
Indonesias large-scale undeveloped ore bodies.
The Deep Ore Zone mine fleet consists of over 160 pieces of
mobile heavy equipment. The primary mining equipment directly
associated with production and development includes
45 load-haul-dump (LHD) units and 16 haul trucks.
Freeport-McMoRans production LHD units typically carry
approximately 11 metric tons of ore. Using ore passes and
chutes, the LHD units transfer ore into 55-ton capacity haul
trucks. The trucks dump into a gyratory crusher and ore is then
conveyed to the surface stockpiles.
Freeport-McMoRans development costs include costs incurred
resulting from mine pre-production activities undertaken to gain
access to proven and probable reserves including adits, drifts,
ramps, permanent excavations, infrastructure and removal of
overburden. Depreciation for mining and milling
life-of-mine
assets is determined using the
unit-of-production
method based on estimated recoverable proven and probable copper
reserves. Development costs that relate to a specific ore body
are depreciated using the
unit-of-production
method based on estimated recoverable proven and probable copper
reserves for the ore body benefited. PT Freeport
Indonesias total development costs at December 31,
2006, for the Deep Ore Zone mine, currently its only operating
underground mine, totaled approximately $224 million, which
are being depreciated on a
unit-of-production
basis over the life of the Deep Ore Zone proven and probable
reserves.
The majority of maintenance activities are performed on site by
a combination of PT Freeport Indonesia employees and contract
workers. As of December 31, 2006, Freeport-McMoRan had
approximately 7,000 employees and contract workers directly
involved in Grasberg open-pit and Deep Ore Zone underground
mining, milling and ore flow operations.
Freeport-McMoRans principal source of power for all its
operations is a coal-fired power plant that it built in
conjunction with the fourth concentrator mill expansion (see
Infrastructure). Diesel generators
supply peaking and backup electrical power generating capacity.
A combination of naturally occurring mountain streams and water
derived from Freeport-McMoRans underground operations
provides water for its operations. The average annual rainfall
in the project area is 185 inches.
S-217
Mining
operationsmines in development
Seven other ore bodies (the underground Grasberg, Kucing Liar,
Mill Level Zone, Deep Mill Level Zone, Ertsberg
Stockwork Zone, Big Gossan and the Dom) are located in Block A.
These ore bodies are at various stages of development, and are
included in proven and probable recoverable reserves.
Freeport-McMoRan continually reviews its operations
development opportunities to maximize the value of the reserves.
Freeport-McMoRan incurred $61.4 million for mine
development, expansion and infrastructure capital expenditures
related to these ore bodies and $49.5 million for common
underground infrastructure development during the three years
ended December 31, 2006. See Risk factors.
The underground Grasberg reserves will be mined using the
block-cave method at the end of open-pit mining, which is
expected to continue until approximately mid-2015. The Kucing
Liar ore body lies on the southern flank of and underneath the
southern portion of the Grasberg open pit at the 2,605- to
3,115-meter elevation level. Freeport-McMoRan expects to mine
the Kucing Liar ore body using the block-cave method.
The Mill Level Zone ore body lies directly below the Deep
Ore Zone mine at the 2,890-meter elevation. The Deep Mill
Level Zone ore body lies beneath the Mill Level Zone
ore body at the 2,590-meter elevation. This ore represents the
downward continuation of mineralization in the Ertsberg East
Skarn system and neighboring Ertsberg porphyry. Drilling efforts
continue to determine the extent of these ore bodies.
Freeport-McMoRan expects to mine the Mill Level Zone ore
body using a block-cave method near completion of mining at the
Deep Ore Zone ore body. Near the end of mining the Mill
Level Zone ore body, Freeport-McMoRan expects to mine the
Deep Mill Level Zone ore body also using a block-cave
method.
The Ertsberg Stockwork Zone ore body extends off the southwest
side of the Deep Ore Zone ore body at the 3,126- to 3,626-meter
elevation level. Drilling efforts continue to determine the
extent of this ore body, which Freeport-McMoRan expects to mine
using a block-cave method starting in about 2008.
The Big Gossan ore body is located approximately 1,000 meters
southwest of the original Ertsberg open-pit deposit.
Freeport-McMoRan began the initial underground development of
the ore body in 1993 when it drove tunnels from the mill area
into the ore zone at the 3,000-meter elevation level. A stope
and fill mining method will be used on the Big Gossan deposit.
In 2005, Freeport-McMoRan completed a feasibility study and an
update to the site-wide development plan to determine the timing
of initial production, currently projected to be 2008.
The Dom ore body lies approximately 1,500 meters southeast of
the depleted Ertsberg open-pit deposit. Production at the
open-pit and underground portions of the ore body will begin
after completion of open-pit mining at Grasberg.
In 2004, PT Freeport Indonesia commenced its Common
Infrastructure project, which will provide access to its
large undeveloped underground ore bodies located in the Grasberg
minerals district through a tunnel system located approximately
400 meters deeper than its existing underground tunnel system.
In addition to providing access to the underground ore bodies,
the tunnel system will enable PT Freeport Indonesia to conduct
future exploration in prospective areas associated with
currently identified ore bodies. The tunnel system has reached
the Big Gossan terminal and PT Freeport Indonesia is proceeding
with development of the lower Big Gossan infrastructure. PT
Freeport Indonesia has also advanced development of the Grasberg
spur and as of December 31, 2006, has completed
67 percent of the tunneling required to reach
S-218
the Grasberg underground ore body. PT Freeport Indonesia expects
the Grasberg spur to reach the Grasberg underground ore body and
to initiate multi-year mine development activities in the second
half of 2007.
The projected aggregate capital expenditures required to reach
full production capacity for each of Freeport-McMoRans
undeveloped ore bodies based on its latest mine plans and proven
and probable recoverable reserves as of December 31, 2006,
are shown below in millions of U.S. dollars. Actual costs
could differ materially from these estimates as Freeport-McMoRan
will not incur most of the expenditures for several years and it
will incur them over a period of several years. In addition to
the mine development costs below, Freeport-McMoRans
current mine development plans include approximately
$1 billion of capital expenditures at its processing
facilities to optimize the handling of underground ore types
once Grasberg open-pit operations cease. Freeport-McMoRan
continues to review its processing plans to maximize the value
of its reserves. Based on current estimates, Freeport-McMoRan
expects aggregate expenditures will range between approximately
$100 million and $320 million annually, during the
next 15 years. In addition, these costs will be shared with
Rio Tinto in accordance with the joint venture agreement.
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|
|
|
|
Grasberg block cave
|
|
$
|
1,170
|
Kucing Liar
|
|
|
740
|
Deep Mill Level Zone
|
|
|
320
|
Mill Level Zone
|
|
|
260
|
Big Gossan
|
|
|
185
|
Ertsberg Stockwork Zone
|
|
|
170
|
Dom block cave
|
|
|
130
|
Dom open pit
|
|
|
80
|
|
|
|
|
Total
|
|
$
|
3,055
|
|
|
Description of ore bodies. Freeport-McMoRans
ore bodies are located within and around two main igneous
intrusions, the Grasberg monzodiorite and the Ertsberg diorite.
The host rocks of these ore bodies include both carbonate and
clastic rocks that form the ridge crests and upper flanks of the
Sudirman Range, and the igneous rocks of monzonitic to dioritic
composition that intrude them. The igneous-hosted ore bodies
(the Grasberg open pit and block cave, and the Ertsberg
Stockwork Zone block cave) occur as vein stockworks and
disseminations of copper sulphides, dominated by chalcopyrite
and, to a much lesser extent, bornite. The sedimentary-rock
hosted ore bodies occur as magnetite-rich,
calcium/magnesian skarn replacements, whose location and
orientation are strongly influenced by major faults and by the
chemistry of the carbonate rocks along the margins of the
intrusions.
The copper mineralization in these skarn deposits is also
dominated by chalcopyrite, but higher bornite concentrations are
common. Moreover, gold occurs in significant concentrations in
all of the districts ore bodies, though rarely visible to
the naked eye. These gold concentrations usually occur as
inclusions within the copper sulphide minerals, though, in some
deposits, these concentrations can also be strongly associated
with pyrite.
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The following diagram indicates the relative elevations (in
meters) of Freeport-McMoRans reported reserve ore bodies.
S-220
The following map, which encompasses an area of approximately
42 square kilometers (approximately 16 square miles),
indicates the relative positions and sizes of
Freeport-McMoRans reported reserve ore bodies and their
locations.
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The following chart illustrates Freeport-McMoRans current
plans for sequencing and producing each of its ore bodies and
the years in which Freeport-McMoRan currently expect that
production of each ore body will begin and end. Production
volumes are typically lower in the first few years of each ore
body as development activities are ongoing and as the mine ramps
up to full production. Currently, the Grasberg open pit and Deep
Ore Zone are Freeport-McMoRans producing mines. The
ultimate timing of the start of production from
Freeport-McMoRans undeveloped mines is dependent upon a
number of factors, including the results of exploration and
development efforts, and may vary from the dates shown below. In
addition, Freeport-McMoRan develops its mine plans for the
Grasberg open pit and underground mines based on maximizing the
net present value from the ore bodies.
Production
sequencing
Reserves
as of December 31, 2006
During 2006, Freeport-McMoRan mined an average of 722,400 metric
tons of material per day, including ore and overburden.
Freeport-McMoRan does not require any additional approvals for
higher mining rates. During 2005, Freeport-McMoRan mined an
average of 733,600 metric tons of material per day. The
following chart illustrates Freeport-McMoRans current
aggregate mill capacity; its aggregate permitted mill capacity
and its projected milling rates. Mill capacity will vary with
the ore type being processed. The decline in milling rates in
2015 reflects the expected completion date of open-pit mining at
the Grasberg ore body. Freeport-McMoRan is continuing to develop
mine plans to optimize production levels.
S-222
Projected
mill rates & mill capacities
December
31, 2006 reservesproduction plan
Milling and
production
The ore from Freeport-McMoRans mines moves by a conveyor
system to a series of shafts through which it drops to its
milling and concentrating complex located approximately 2,900
meters above sea level. At the mill, the ore is crushed and
ground and mixed in tanks with water and small amounts of
flotation reagents where it is continuously agitated with air.
During this physical separation process, copper-, gold- and
silver-bearing particles rise to the top of the tanks and are
collected and thickened into a concentrate. The concentrate
leaves the mill complex as a slurry, consisting of approximately
65 percent solids by weight, and is pumped through three
parallel
115-kilometer
pipelines to Freeport-McMoRans coastal port site facility
at Amamapare where it is filtered, dried and stored for
shipping. Ships are loaded at dock facilities at the port until
they draw their maximum dock-side water, and they then move to
deeper water, where loading is completed from shuttling barges.
Freeport-McMoRans production results for the last three
years are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
|
Percentage
change
|
|
|
|
2006
|
|
2005
|
|
2004
|
|
2005
to 2006
|
|
|
2004
to 2005
|
|
|
|
|
Mill throughput (metric tons of ore
per day)
|
|
|
229,400
|
|
|
216,200
|
|
|
185,100
|
|
|
6%
|
|
|
|
17%
|
|
Copper production, net to PT
Freeport Indonesia (000 pounds)
|
|
|
1,201,200
|
|
|
1,455,900
|
|
|
996,500
|
|
|
(17%
|
)
|
|
|
46%
|
|
Gold production, net to PT Freeport
Indonesia (ounces)
|
|
|
1,731,800
|
|
|
2,789,400
|
|
|
1,456,200
|
|
|
(38%
|
)
|
|
|
92%
|
|
Average unit net cash costs per
pound of
copper(a)
|
|
$
|
0.60
|
|
$
|
0.07
|
|
$
|
0.40
|
|
|
757%
|
|
|
|
(83%
|
)
|
|
|
|
|
|
(a)
|
|
Includes site production and
delivery costs, smelting and refining costs, and royalties, less
credits for gold and silver sales. See Freeport-McMoRans
2006 Annual Report incorporated herein by reference for a
reconciliation of average unit net cash costs per pound to
production and delivery costs applicable to sales reported in
its consolidated financial statements.
|
S-223
Although average mill throughput increased by six percent to
229,400 metric tons of ore per day from 216,200 metric tons per
day in 2005, Freeport-McMoRan mined lower grade ore and reported
lower production in 2006, compared with 2005. Copper production
for 2006 totaled 1.2 billion pounds, 254.7 million
pounds lower than 2005 production. Gold production for 2006
totaled 1.7 million ounces, 1.1 million ounces lower
than 2005 production. Average unit net cash costs for 2006
increased to $0.60 per pound from $0.07 per pound for
2005, as a result of higher unit production costs (resulting
from lower volumes, higher input costs and the impact of changes
in accounting for stripping costs) and higher treatment charges
and royalties attributable to increased copper prices.
Mill throughput and production improved significantly in 2005
compared to 2004, which was negatively affected by PT Freeport
Indonesias efforts to accelerate removal of overburden
material and restore safe access to higher-grade areas in the
pit (see below). Mill throughput averaged 216,200 metric tons of
ore per day in 2005, a 17 percent increase from the
185,100 metric tons average in 2004. Copper and gold
production was higher in 2005 compared with 2004 reflecting the
higher mill throughput and higher average ore grades. Copper
production for 2005 totaled 1.46 billion pounds,
459.4 million pounds higher than 2004 production. Gold
production for 2005 totaled 2.79 million ounces,
1.3 million ounces higher than 2004 production. The higher
sales volumes and the primarily fixed nature of a large portion
of PT Freeport Indonesias cost structure resulted in
average unit net cash costs for 2005 decreasing to $0.07 per
pound compared with $0.40 per pound for 2004.
In October 2003, a slippage of material occurred in a section of
the Grasberg open pit and in December 2003, a smaller debris
flow occurred in the same section. The area affected by the
slippage events included two active mining areas which were
scheduled to be mined in the fourth quarter of 2003 (see
Grasberg open-pit slippage). Mill
throughput and production in 2004 was negatively affected by PT
Freeport Indonesias efforts to accelerate removal of
overburden material and restore safe access to higher-grade
areas in the pit.
Because of the fixed nature of a large portion of our costs,
unit costs vary significantly from period to period depending on
volumes of copper and gold sold during the period. In addition,
Freeport-McMoRan has experienced significant increases in its
production costs in recent years primarily as a result of higher
energy costs and costs of other consumables, higher mining costs
and milling rates, labor costs and other factors. Once
Freeport-McMoRan completes its open-pit mining operations at the
Grasberg mine in approximately mid-2015 and transition to
underground, Freeport-McMoRan expects its share of annual copper
and gold production to be lower than current levels, and all
other factors being equal, its average unit net cash costs to
increase. For more information regarding Freeport-McMoRans
operating and financial results, see its 2006 Annual Report
incorporated herein by reference.
Freeport-McMoRan estimates its share of sales for 2007 to
approximate 1.1 billion pounds of copper and
1.8 million ounces of gold. Average annual sales volumes
over the five-year period from 2007 through 2011 are expected to
approximate 1.24 billion pounds of copper and
1.8 million ounces of gold. The achievement of PT Freeport
Indonesias sales estimates will be dependent, among other
factors, on the achievement of targeted mining rates, the
successful operation of PT Freeport Indonesia production
facilities, the impact of weather conditions at the end of
fiscal periods on concentrate loading activities and other
factors. See Risk factors.
S-224
Geotechnical
programs
Freeport-McMoRans geotechnical programs support several
phases of the operations, including its open-pit mine (pit slope
and overburden stockpile stability), underground mine,
infrastructure and its tailings management program. For
information regarding Freeport-McMoRans tailings
management program, see Environmental matters.
A group of Freeport-McMoRans senior level employees has
the responsibility, authority and oversight for its overall
geotechnical programs. Freeport-McMoRans
multi-disciplinary approach combines in-house personnel with
backgrounds in civil, geotechnical, mining engineering, geology
and hydrology to form a technical services group that reports to
its senior managers. Freeport-McMoRans technical services
group develops information that its mine engineering group uses
to develop mine and stockpile designs, production schedules and
related plans. The technical services group also monitors slope
stability and other geotechnical and hydrological developments.
Freeport-McMoRans technical services group is composed of
expatriates and Indonesian nationals, who are university
educated. International consulting experts in each of the
applicable technical fields also provide additional support to
this group. In-house training provided by consultants as well as
off-site seminars and industry conferences supports the training
of its staff. Freeport-McMoRans joint venture partner has
also provided geotechnical and engineering support to its
operations. Consultants and its joint venture partner provide
input into program development and assess performance of these
critical roles.
Freeport-McMoRans technical services group uses
information from geological drilling for the development and
updating of its geological, geotechnical and hydrologic models.
Freeport-McMoRan develops computer-based geologic models for
mine design and dewatering programs. Freeport-McMoRan provides
continuous ground and slope monitoring in its mines and on
overburden stockpiles using various computerized and automated
systems. Freeport-McMoRan also daily inspects all open-pit
working areas, with any items of concern being reported to its
senior managers. Freeport-McMoRans hydrology function
measures and tracks water flow patterns to determine the
effectiveness and need for de-watering and depressurization
programs. Freeport-McMoRan drains all surface flows away from
the open pit and pumps any in-pit surface water to dedicated
drain holes connected to its underground de-watering drift
system. Freeport-McMoRan also continuously monitors rainfall at
its operations so that it may adjust for operational impacts and
safety considerations.
Grasberg open-pit
slippage
On October 9, 2003, a slippage of material occurred in a
section of the Grasberg open pit. Eight workers perished and
five workers were injured in the incident. The area affected by
the slippage, comprising approximately five percent of the
surface area of the massive Grasberg pit, included two active
mining areas that were scheduled to be mined in 2003 and 2004.
On December 12, 2003, a debris flow involving a relatively
small amount of loose material occurred in the same area of the
Grasberg open pit resulting in only minor property damage.
Following these two events, PT Freeport Indonesia redirected its
open-pit operations to accelerate removal of waste material from
the south wall to restore safe access to the higher-grade ore
areas in the pit. These activities resulted in reduced
production levels. In April 2004, PT Freeport Indonesia
established safe access and initiated mining in higher-grade ore
areas while continuing waste removal activities. PT Freeport
Indonesia resumed normal milling rates in June 2004.
S-225
PT Freeport Indonesia maintains property damage and business
interruption insurance related to its operations. In December
2004, PT Freeport Indonesia entered into an insurance settlement
agreement and settled all claims that arose from the
fourth-quarter 2003 slippage and debris flow events in the
Grasberg open-pit mine. PT Freeport Indonesias insurers
agreed to pay an aggregate of $125.0 million in connection
with its claims. After considering PT Freeport Indonesias
joint venture partners interest in the proceeds, PT
Freeport Indonesias share of proceeds totaled
$95.0 million.
Exploration
As a result of Freeport-McMoRans joint venture
arrangements, Rio Tinto generally pays for 40 percent of
Freeport-McMoRans joint venture exploration and
exploratory drilling costs in Papua. The joint ventures incurred
total exploration costs of $16.7 million in 2006 and
$13.3 million in 2005. The joint ventures exploration
budget for 2007, including Rio Tintos share, is expected
to total approximately $31 million ($25 million for
Freeport-McMoRans share). PT Freeport Indonesias
exploration efforts in 2007 within Block A will continue to test
extensions of the Deep Grasberg and Kucing Liar mine complex.
Engineering studies are under way to incorporate positive
drilling results from 2006 activities at Deep Grasberg and
Kucing Liar. PT Freeport Indonesia also expects to test the
open-pit potential of the Wanagon gold prospect and the Ertsberg
open-pit resource, and will begin testing for extensions of the
Deep Mill Level Zone deposit and other targets in the space
between the Ertsberg and Grasberg mineral systems from the new
Common Infrastructure tunnels located at the 2,500 meter level.
During 2007, Freeport-McMoRan plans to resume exploration
activities, which had been suspended in recent years, in certain
prospective areas outside Block A.
In June 1998, Freeport-McMoRan entered into a joint venture
agreement to conduct exploration activities in PT Nabire Bakti
Minings Contract of Work area, which currently covers
approximately 500,000 acres in several blocks contiguous to
PT Freeport Indonesias Block B and one of Eastern
Minerals blocks in Papua. Rio Tinto shares in
40 percent of Freeport-McMoRans interest and costs in
this exploration joint venture. Freeport-McMoRan and Rio Tinto
can earn up to a 62 percent interest in the PT Nabire Bakti
Mining Contract of Work by spending up to $21 million on
exploration and other activities in the joint venture areas.
Freeport-McMoRan has spent $18.0 million through
December 31, 2006.
With the subsequent approval of the Indonesian government, in
2000 Freeport-McMoRan suspended its field exploration activities
in Block B, which includes the Wabu Ridge gold prospect, as well
as in the other Contract of Work areas of Eastern Minerals and
PT Nabire Bakti Mining. The suspensions were because of safety
and security issues and regulatory uncertainty relating to a
possible conflict between its mining and exploration rights in
certain forest areas and an Indonesian Forestry law enacted in
1999 prohibiting open-pit mining in forest preservation areas.
Recent Indonesian legislation permits open-pit mining in PT
Freeport Indonesias Block B area, subject to certain
requirements. Following an assessment of these requirements and
a review of security issues, Freeport-McMoRan plans to resume
exploration activities in certain prospective Contract of Work
areas outside of Block A in 2007.
Infrastructure
The location of Freeport-McMoRans mining operations in a
remote area requires that its operations be virtually
self-sufficient. In addition to the mining facilities described
above, in the course of the development of its project
Freeport-McMoRan has constructed itself or
S-226
participated with others in the construction of an airport, a
port, a 119 kilometer road, an aerial tramway, two hospitals and
related medical facilities, and two town sites with housing,
schools and other facilities sufficient to support more than
17,000 persons.
In 1996, Freeport-McMoRan completed a significant infrastructure
program, which includes various residential, community and
commercial facilities. Freeport-McMoRan designed the program to
provide the infrastructure needed for its operations, to enhance
the living conditions of its employees, and to develop and
promote the growth of local and other third party activities and
enterprises in Papua. Freeport-McMoRan has developed the
facilities through joint ventures or direct ownership involving
local Indonesian interests and other investors.
In July 2003, Freeport-McMoRan acquired the 85.7 percent
ownership interest in Puncakjaya Power owned by affiliates of
Duke Energy Corporation for $68.1 million cash, net of
$9.9 million of cash acquired. Puncakjaya Power is the
owner of assets supplying power to PT Freeport Indonesias
operations, including the 3x65 megawatt coal-fired power
facilities. PT Freeport Indonesia purchases power from
Puncakjaya Power under infrastructure asset financing
arrangements. In March 2005, Freeport-McMoRan prepaid
$187.0 million of bank debt associated with Puncakjaya
Powers operations. At December 31, 2006,
Freeport-McMoRan had a $105.2 million loan outstanding to
Puncakjaya Power, PT Freeport Indonesia had infrastructure asset
financing obligations payable to Puncakjaya Power totaling
$192.4 million and Puncakjaya Power had a receivable from
PT Freeport Indonesia for $247.3 million, including Rio
Tintos share. Freeport-McMoRan consolidates PT Freeport
Indonesia and Puncakjaya Power and its consolidated balance
sheet only reflects a $54.6 million receivable
($8.6 million in other accounts receivable and
$46.0 million in long-term assets) for Rio Tintos
share of Puncakjaya Powers receivable as provided for in
Freeport-McMoRans joint venture agreement with Rio Tinto.
Marketing
PT Freeport Indonesia sells its copper concentrates, which
contain significant quantities of gold and silver, under
U.S. dollar-denominated sales agreements, mostly to
companies in Asia and Europe and to international trading
companies. PT Freeport-McMoRan sells substantially all of its
budgeted production of copper concentrates under long-term
contracts with selling prices based on world metals prices
(generally the London Metal Exchange settlement prices for Grade
A copper). Under these contracts, initial billing occurs at the
time of shipment and final settlement on the copper portion is
generally based on average prices for a specified future period.
Gold generally is sold at the average London Bullion Market
Association price for a specified month near the month of
shipment.
Revenues from concentrate sales are recorded net of royalties
(see Contracts of Work), treatment and
refining charges (including price participation charges, if
applicable, based on the market prices of metals), and the
impact of derivative financial instruments, if any, used to
hedge against risks from metals price fluctuations. Moreover,
because a portion of the metals contained in copper concentrates
is unrecoverable as a result of the smelting process,
Freeport-McMoRans revenues from concentrate sales are also
recorded net of allowances based on the quantity and value of
these unrecoverable metals. These allowances are a negotiated
term of Freeport-McMoRans contracts and vary by customer.
Treatment and refining charges represent payments to smelters
and refiners and are either fixed or in certain cases vary with
the price of copper. Freeport-McMoRan sells a small amount of
copper concentrates in the spot market. See Risk
factors.
S-227
Freeport-McMoRan has commitments, including commitments from
Atlantic Copper and PT Smelting, for essentially all of PT
Freeport Indonesias estimated 2007 production. PT Freeport
Indonesia has a long-term contract through December 2007 to
provide Atlantic Copper with a quantity of copper concentrates
at market prices which currently approximates 60 percent of
Atlantic Coppers annual copper concentrate requirements.
PT Freeport Indonesias agreement with PT Smelting
provides, for the life of PT Freeport Indonesias mines,
for the supply of 100 percent of the copper concentrate
requirements necessary to produce 205,000 metric tons of copper
(essentially the Gresik smelters original design capacity)
on a priority basis. In 2004, PT Smelting increased its stated
production capacity to 250,000 metric tons of copper per year.
During 2006, PT Smelting completed an expansion of its
production capacity from 250,000 metric tons of copper per year
to 275,000 metric tons. For the first 15 years of PT
Smeltings commercial operations beginning December 1998,
PT Freeport Indonesia agreed that the treatment and refining
charges on specified quantities of the concentrate PT Freeport
Indonesia supplies will not fall below specified minimum rates,
subject to renegotiation in 2008. The rate was $0.23 per
pound, during the period from the commencement of PT
Smeltings operations in 1998 until April 3, 2004 when
it declined to a minimum of $0.21 per pound. PT Smeltings
rates for 2007 are expected to exceed the minimum $0.21 per
pound. Current rates are higher than the minimum rate.
Freeport-McMoRan anticipates that PT Freeport Indonesia will
sell approximately 50 to 60 percent of its annual
concentrate production to Atlantic Copper and PT Smelting. A
summary of PT Freeport Indonesias aggregate percentage
concentrate sales to its affiliates and to other parties for the
last three years follows:
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2006
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2005
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2004
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PT Smelting
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27%
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29%
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40%
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Atlantic Copper
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23%
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25%
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19%
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Other parties
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50%
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46%
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41%
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100%
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100%
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100%
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Investment in
smelters
Freeport-McMoRans investment in smelters (Atlantic Copper
and PT Smelting) serves an important role in its concentrate
marketing strategy. As discussed above, PT Freeport Indonesia
generally sells approximately one-half of its concentrate
production to its affiliated smelters, Atlantic Copper and PT
Smelting, and the remainder to other customers. Treatment
charges for smelting and refining copper concentrates represent
a cost to PT Freeport Indonesia and income to Atlantic Copper
and PT Smelting. Through downstream integration,
Freeport-McMoRan is assured placement of a significant portion
of its concentrate production. Low smelter treatment and
refining charges prior to 2005 adversely affected the operating
results of Atlantic Copper and benefited the operating results
of PT Freeport Indonesias mining operations. Smelting and
refining charges consist of a base rate and in certain
contracts, price participation and price sharing based on copper
prices. Market rates for treatment and refining charges have
increased significantly since late 2004 as worldwide smelter
availability was insufficient to accommodate increased mine
production and because of higher copper prices. However, more
recently, Freeport-McMoRan has begun to see these market rates
decline. Higher treatment and refining charges benefit its
smelter operations and adversely affect its mining operations.
Taking into account taxes and minority ownership interests, an
equivalent change in PT Freeport Indonesias and Atlantic
Coppers smelting and refining charge rates essentially
offsets in its consolidated operating results.
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Atlantic Copper, S.A. Freeport-McMoRan owns
100 percent of Atlantic Copper. Atlantic Copper completed
the last expansion of its production capacity in 1997 and the
design capacity of its smelter and its refinery are 290,000
metric tons of copper per year and its refinery currently has a
nominal capacity of 260,000 metric tons of copper per year,
respectively. Freeport-McMoRan has no present plans to expand
Atlantic Coppers production capacity. During 2006,
Atlantic Copper treated 953,700 metric tons of concentrate
and scrap and produced 263,700 metric tons of new copper anodes.
During 2005, Atlantic Copper treated 975,400 metric tons of
concentrate and scrap and produced 284,200 metric tons of new
copper anodes. Atlantic Coppers positive financial results
in 2006 compared with 2005 primarily reflect higher treatment
charges, partially offset by higher unit costs. The next
maintenance activity at Atlantic Copper is a
23-day
maintenance turnaround currently scheduled for the second
quarter of 2007, which is expected to adversely affect costs and
volumes resulting in an approximate $25 million impact on
2007 operating results. Major maintenance turnarounds typically
occur approximately every nine years for Atlantic Copper, with
significantly shorter term maintenance turnarounds occurring in
the interim. Atlantic Copper purchased approximately
42 percent of its 2006 concentrate requirements from PT
Freeport Indonesia at market prices. Atlantic Copper has
experienced no material operating problems, and Freeport-McMoRan
is not aware of any potential material environmental liabilities
at Atlantic Copper.
Freeport-McMoRan made no capital contributions to Atlantic
Copper in 2005 and 2006; however, it contributed
$202.0 million to Atlantic Copper in 2004. In addition,
Freeport-McMoRan loaned $189.5 million to Atlantic Copper
in 2004. The funds were used to improve Atlantic Coppers
financial structure during its major maintenance turnaround and
during a period of extremely low treatment and refining charge
rates, which negatively affected Atlantic Coppers results.
Freeport-McMoRans net investment in Atlantic Copper
through December 31, 2006, was approximately
$170 million.
PT Smelting. PT Freeport Indonesias Contract
of Work required it to construct or cause to be constructed a
smelter in Indonesia if it and the Indonesian government
determined that such a project would be economically viable. In
1995, following the completion of a feasibility study,
Freeport-McMoRan entered into agreements relating to the
formation of PT Smelting and the construction of the copper
smelter in Gresik, Indonesia.
PT Smelting is a joint venture among PT Freeport Indonesia,
Mitsubishi Materials Corporation, Mitsubishi Corporation and
Nippon Mining & Metals Co., Ltd., which own
25 percent, 60.5 percent, 9.5 percent and
5 percent, respectively, of the outstanding PT Smelting
common stock. In accordance with the joint venture agreements,
PT Freeport Indonesia provides the majority of PT
Smeltings copper concentrate requirements. In December
2003, PT Smeltings shareholder agreement was amended to
eliminate PT Freeport Indonesias assignment of its
earnings in PT Smelting to support a 13 percent cumulative
annual return to the other owners for the first 20 years of
operations. No amounts were paid under this assignment. PT
Freeport Indonesias total investment in PT Smelting
through December 31, 2006, was $100.6 million.
During 2006, PT Smelting treated 737,500 metric tons of
concentrate and produced 201,200 metric tons of new copper
anodes. During 2005, PT Smelting treated 908,900 metric tons of
concentrate and produced 275,000 metric tons of new copper
anodes. The lower volumes in 2006 primarily reflect a
22-day
maintenance turnaround in the second quarter and PT
Smeltings temporary suspension of operations beginning in
October 2006 and ending in mid-December 2006 following an
equipment failure at the oxygen plant supplying the smelter.
Major maintenance turnarounds typically occur approximately
every four years for PT Smelting, with
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significantly shorter term maintenance turnarounds in the
interim. The next major maintenance turnaround is scheduled for
2008. In 2004, PT Smelting completed a refinery expansion during
its maintenance turnaround, increasing its production capacity
to approximately 250,000 metric tons of copper per year. During
2006, PT Smelting completed an expansion of its production
capacity from 250,000 metric tons of copper per year to 275,000
metric tons. Freeport-McMoRan is not aware of any potential
material environmental liabilities at PT Smelting.
Competition
Freeport-McMoRan competes with other mining companies in the
sale of its mineral concentrates and the recruitment and
retention of qualified personnel. Some competing companies
possess financial resources greater than Freeport-McMoRan and
possess multiple mining assets less geographically concentrated
in a single area than Freeport-McMoRan. Freeport-McMoRan
believes, however, that it is one of the lowest-cost copper
producers in the world, after taking into account credits for
related gold and silver production, which gives it a significant
competitive advantage.
Social
development, employment and human rights
Freeport-McMoRan has a social, employment and human rights
policy designed to result in its operating in compliance with
the laws in the areas of its operations, and in a manner that
respects basic human rights and the culture of the people who
are indigenous to the area. Freeport-McMoRan continues to make
significant expenditures on social and cultural activities,
primarily in Papua. These activities include:
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comprehensive job training programs;
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basic education programs;
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several public health programs, including extensive malaria
control;
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agricultural assistance programs;
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a business incubator program to encourage the local people to
establish their own small scale businesses;
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cultural preservation programs; and
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charitable donations.
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In 1996, PT Freeport Indonesia agreed to commit at least one
percent of its revenues to the Freeport Partnership Fund for
Community Development (formerly the Freeport Fund for Irian Jaya
Development) to support village-based health, education,
economic and social development programs in its area of
operations. This commitment replaced Freeport-McMoRans
community development programs in which it spent a similar
amount of money each year. Freeport-McMoRans share of
contributions to the Freeport Partnership Fund for Community
Development totaled $43.9 million in 2006,
$35.7 million in 2005 and $17.5 million in 2004.
Freeport-McMoRans joint venture partner, Rio Tinto, also
contributes to this fund and including their share the
contributions totaled $47.6 million in 2006,
$42.3 million in 2005 and $19.0 million in 2004.
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Lembaga Pembangunan Masyarakat Amungme Kamoro (LPMAK) oversees
disbursement of the amounts Freeport-McMoRan contributes to the
fund. LPMAKs board of commissioners is made up of a leader
of the Amungme people, a leader of the Kamoro people, leaders of
the three local churches, a representative of the local
government and a representative of PT Freeport Indonesia. The
Amungme and Kamoro people are original inhabitants of the land
in Freeport-McMoRans area of operations.
Freeport-McMoRan believes that its social and economic
development programs are responsive to the issues raised by the
local villages and people and should help it to avoid
disruptions of mining operations. Nevertheless, social and
political instability in the area may adversely impact its
mining operations. See Risk factors.
In December 2000, Freeport-McMoRan endorsed the joint
U.S. State Department-British Foreign Office Voluntary
Principles on Human Rights and Security. Several major natural
resources companies and international human rights organizations
participated in developing the Voluntary Principles and have
endorsed them. Freeport-McMoRan participated in developing these
principles and incorporated them into its social and human
rights policy.
Security
matters
Consistent with its Contract of Work and the requirement to
protect its employees and property, Freeport-McMoRan has taken
appropriate steps to provide a safe and secure working
environment. As part of its security program, PT Freeport
Indonesia maintains its own internal security department, which
performs functions such as protecting company facilities,
monitoring the shipment of company goods through the airport and
terminal, assisting in traffic control and aiding rescue
operations. PT Freeport Indonesias civilian security
employees (numbering about 675) are unarmed and perform
duties consistent with their internal security role. PT Freeport
Indonesias share of costs for its internal civilian
security department totaled $14.2 million for 2006,
$11.3 million for 2005 and $12.3 million for 2004. The
security department has received human rights training and each
member is required to certify his or her compliance with
Freeport-McMoRans human rights policy.
PT Freeport Indonesia, and all businesses and residents of
Indonesia, relies on the Government of Indonesia for the
provision of public order, upholding the rule of law and the
protection of personnel and property. The Grasberg mine has been
designated by the Government of Indonesia as one of
Indonesias vital national assets. This designation results
in the militarys playing a significant role in protecting
the area of PT Freeport Indonesias operations. The
Government of Indonesia is responsible for employing police and
military personnel and directing their operations.
From the outset of PT Freeport Indonesias operations, the
government has looked to PT Freeport Indonesia to provide
logistical and infrastructure support and assistance for these
necessary services because of the limited resources of the
Indonesian government and the remote location of and lack of
development in Papua. PT Freeport Indonesias financial
support for the Indonesian government security institutions
assigned to the operations area represents a prudent response to
its requirements to protect its workforce and property, better
ensuring that personnel are properly fed and lodged, and have
the logistical resources to patrol PT Freeport Indonesias
roads and secure its operating area. In addition, provision of
such support and oversight is consistent with PT Freeport
Indonesias obligations under the Contract of Work,
reflects Freeport-McMoRans philosophy of responsible
corporate citizenship, and is in keeping
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with its commitment to pursue practices that will promote human
rights, which include its endorsement of the joint
U.S. State Department-British Foreign Office Voluntary
Principles on Human Rights and Security.
PT Freeport Indonesias share of support costs for the
government-provided security, involving over 2,625 Indonesian
government security personnel currently located in the general
area of PT Freeport Indonesias operations, was
$8.5 million for 2006, $6.2 million for 2005 and
$6.9 million for 2004. This supplemental support consists
of various infrastructure and other costs, such as food,
housing, fuel, travel, vehicle repairs, allowances to cover
incidental and administrative costs, and community assistance
programs conducted by the military/police. PT Freeport
Indonesias capital costs for associated infrastructure was
$0.1 million for 2006, $0.1 million for 2005 and
$0.2 million for 2004.
As reported in January 2006, Freeport-McMoRan is responding to
requests from governmental authorities in United States and
Indonesia for information about PT Freeport Indonesia primarily
relating to PT Freeport Indonesias support of Indonesian
security institutions. As discussed above, Freeport-McMoRan
provides support to assist security institutions deployed and
directed by the Government of Indonesia with infrastructure,
logistics and the hardship elements of posting in Papua and its
practices adhere to the joint U.S. State Department-British
Foreign Office Voluntary Principles on Security and Human
Rights. Freeport-McMoRan is cooperating with these requests.
Environmental
matters
Freeport-McMoRan has a board-approved environmental policy that
commits it not only to compliance with applicable federal, state
and local environmental statutes and regulations, but also to
continuous improvement of its environmental performance at every
operational site. Freeport-McMoRan believes that it conducts its
Indonesian operations pursuant to all necessary permits and is
in compliance in all material respects with applicable
Indonesian environmental laws, rules and regulations.
Additionally, the environmental management systems for PT
Freeport Indonesia mining and milling operations and Atlantic
Copper smelting operations are ISO (International
Standardization Organization) 14001 certified.
Mining operations on the scale of Freeport-McMoRans
operations in Papua involve significant environmental
challenges, primarily related to the disposition of tailings,
which are the crushed and ground rock material resulting from
the physical separation of commercially valuable minerals from
the ore. Freeport-McMoRan has comprehensive, ongoing
environmental management and monitoring plans for the disposal
of tailings resulting from its milling operations, which the
Government of Indonesia has approved. Pursuant to these plans,
Freeport-McMoRan manages and monitors the impact of its tailings
disposal on the surrounding area of the Ajkwa River and
adjoining water bodies and the surrounding coastal areas. In
1997, Freeport-McMoRan completed an engineered levee system to
minimize the impact of the tailings through a controlled
deposition area located on a portion of the flood plain on the
Ajkwa River.
In furtherance of its commitments to the Indonesian government
pursuant to its tailings management plan, Freeport-McMoRan
monitors the acid-neutralizing capacity of tailings on a daily
basis to ensure the discharge of non-acid generating tailings
into its tailings deposition area. The net acid-neutralizing
capacity of its tailings discharge is maintained through a
managed program of blending underground ore with ore from the
open pit, the addition of
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supplemental limestone (or lime) to the ore blend, and the
addition of lime for control of the pH levels in the flotation
system. Daily samples are collected and tested and this data is
communicated to Freeport-McMoRans mill operations so that
appropriate adjustments in ore blending and lime/limestone
addition can be made.
With respect to overburden, control and treatment of acid rock
drainage is Freeport-McMoRans primary environmental issue.
Freeport-McMoRans approaches to this issue include the
prevention of acid rock drainage generation, the control of acid
rock drainage migration, and the capture and treatment of acid
rock drainage emanating from the overburden stockpile. In
addition, tests have shown the feasibility of revegetating the
overburden stockpile and, as a result, Freeport-McMoRan has
engaged in stockpile reclamation as an additional means of
mitigating acid rock drainage.
Freeport-McMoRan has made significant capital expenditures with
respect to the capture and treatment of acid rock drainage.
Freeport-McMoRan continues to evaluate various technologies for
the treatment of captured acid rock drainage. Currently, acid
rock drainage collected by boreholes at the base of the
overburden stockpile is treated using conventional lime
neutralization.
Freeport-McMoRan has also committed to the Indonesian government
to have independent external environmental audits of its Papuan
operations performed by qualified experts every three years,
with results available for public review. Freeport-McMoRan has
had four independent environmental audits conducted by
internationally recognized consulting and auditing firms. Audits
were completed in 1996 by Dames & Moore; in 1999 by
Montgomery Watson; in 2002 by SGS International Certification
Services Indonesia, a member of the Société
Générale de Surveillance group; and in 2005 by
Montgomery Watson Harza. Montgomery Watson Harza concluded that
PT Freeport Indonesias mining operations are among
the largest and most environmentally challenging and complex in
the world and that the companys environmental
management practices continue to be based on (and in some cases
represent) best management practices for the international
copper and gold mining industry. The audit also concluded,
as have previous independent audits, that PT Freeport
Indonesias tailings management program remains the
tailings management option best suited to the unique
topographical and climatological conditions of the site, with a
far lower level of environmental impact and risk than
those posed by alternatives. The Montgomery Watson Harza
auditors also made a number of specific recommendations for
improvements in PT Freeport Indonesias environmental
management practices and these are being implemented.
Freeport-McMoRan also conducts annual internal audits to ensure
that its environmental management and monitoring programs remain
sound and its operations will continue to comply in all material
respects with applicable regulations.
In addition to these audits, PT Freeport Indonesia agreed to
participate in the Government of Indonesias PROPER program
in 2005. In March 2006, the Indonesian Ministry of Environment
announced the preliminary results of its PROPER environmental
management audit, acknowledging the effectiveness of PT Freeport
Indonesias environmental management practices in some
areas while making several suggestions for improvement in
others. PT Freeport Indonesia is working with the Ministry of
Environment to address the issues raised as it completes the
audit process.
In connection with obtaining environmental approvals from the
Indonesian government, Freeport-McMoRan committed to performing
a one-time environmental risk assessment on the impacts of its
tailings management plan. Freeport-McMoRan completed this
extensive
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environmental risk assessment with more than 90 scientific
studies conducted over four years and submitted it to the
Indonesian government in December 2002. Freeport-McMoRan
developed the risk assessment exercise with input from an
independent review panel, which included representatives from
the Indonesian government, academia, and non-governmental
organizations. The risks that Freeport-McMoRan identified during
this process were in line with its impact projections of the
tailings management program contained in its environmental
approval documents.
Freeport-McMoRan has environmental approvals from the Government
of Indonesia to expand its milling rate up to a maximum of
300,000 metric tons of ore per day. In 2006, Freeport-McMoRan
averaged 229,400 metric tons of ore per day and in 2005 it
averaged 216,200 metric tons of ore per day.
The cost of complying with environmental laws is a fundamental
cost of Freeport-McMoRans business. Freeport-McMoRan
incurred aggregate environmental capital expenditures and other
environmental costs totaling $62.7 million in 2006,
$44.0 million in 2005 and $65.1 million in 2004,
including tailings management levee maintenance and mine
reclamation. In 2007, Freeport-McMoRan expects to incur
approximately $43 million of aggregate environmental
capital expenditures and $55 million of other environmental
costs.
Freeport-McMoRan is currently revegetating portions of the
tailings deposition area. Upon the completion of its mining
operations, Freeport-McMoRan will fulfill the commitments
included in its approved environmental management plans.
Freeport-McMoRans plans for revegetation of affected areas
of the deposition area include natural revegetation, forage
crops and grasses, fruits, grains and vegetables, and other
traditional food and medicinal crops. Decisions on these plans
are made in consultation with local and regional government,
local residents and other stakeholders. In addition to the
revegetation and reclamation of the deposition area,
Freeport-McMoRan will continue to operate treatment systems as
long as necessary. Freeport-McMoRan also monitors and tests the
water discharged from its mine and the pH, sulfate and
electrical conductivity levels of ground water in the deposition
area. The stability of its levees will be ensured through
comprehensive visual inspection, maintenance and improvement
programs directed by an experienced engineering group dedicated
to levee management and revegetation of the levee embankments.
Moreover, Freeport-McMoRan will submit an annual written report
to the Indonesian government regarding its reclamation
activities.
Freeport-McMoRans ultimate reclamation and closure
activities will be determined after consultation with the
Indonesian government, local residents and other parties. Its
estimate as of December 31, 2006 of PT Freeport
Indonesias total aggregate reclamation and closure
obligations total approximately $157 million. Estimates of
reclamation and closure costs involve complex issues requiring
integrated assessments over a period of many years, and
Freeport-McMoRan may revise them as it performs more complete
studies. Some reclamation costs will be incurred during mining
activities, while most closure costs and the remaining
reclamation costs will be incurred at the end of mining
activities, which are currently estimated to continue for more
than 34 years.
Moreover, Freeport-McMoRan cannot predict with any certainty the
ultimate future uses of the tailings deposition area once its
mining operations are completed. In addition to forage crop and
grass planting and food and medicinal crop production, possible
future uses of the tailings deposition area include rainforest
regrowth, production of timber, fuel woods, fruits and nuts and
other economic forestry, and the cultivation of fish, shellfish
and other aquaculture. The
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ultimate future uses will be determined in consultation with
local and regional government, local residents and other
stakeholders.
In 1996, Freeport-McMoRan began contributing to a cash fund
($8.5 million balance at December 31,
2006) designed to accumulate at least $100 million by
the end of its Indonesian mining activities. Freeport-McMoRan
plans to use this fund, including accrued interest, to pay for
mine closure and reclamation costs. Any incremental costs in
excess of this $100 million fund are expected to be
incurred throughout the life of the mine and would be funded by
operational cash flow or other sources. Future environmental
considerations and future changes in regulations could require
Freeport-McMoRan to incur additional costs that would be charged
against future operations. Estimates involving environmental
matters are by their nature imprecise and changes in government
regulations, operations, technology and inflation can be
expected to require Freeport-McMoRan to revise them over time.
Freeport-McMoRan believes that Atlantic Coppers facilities
and operations are in compliance in all material respects with
all currently applicable Spanish environmental laws, rules and
regulations. In July 2002, the Integrated Pollution Prevention
and Control guidelines were adopted under Spanish law with a
phase in for compliance by 2009. Atlantic Copper, working with
local environmental authorities, is continually assessing the
impact of these new guidelines on its operations, and has
budgeted approximately $27 million as its estimate of the
remaining required capital expenditures from 2007 through 2010
to comply. In April 2006, the Environmental Management Systems
at Atlantic Coppers operations in Huelva were audited by
the Spanish Association for Standardization and Certification
(AENOR), in accordance with the ISO 14001:96 international
certification standards and the European Union Environmental,
Eco-Management and Eco-Auditing (EMAS)
Regulation No. 761/2001. AENOR is a Spanish
not-for-profit
entity that has been accredited by the Spanish government to
inspect, audit and certify environmental management systems.
Atlantic Copper received positive results from the audits, which
are required annually to retain the ISO 14001 certification that
Atlantic Copper achieved in prior years.
The Indonesian and Spanish governments may periodically revise
their environmental laws and regulations or adopt new ones, and
Freeport-McMoRan cannot predict the effects on its operations of
new or revised regulations. Freeport-McMoRan has expended
significant resources, both financial and managerial, to comply
with environmental regulations and permitting and approval
requirements, and Freeport-McMoRan anticipates that it will
continue to do so in the future. There can be no assurance that
Freeport-McMoRan will not incur additional significant costs and
liabilities to comply with such current and future regulations
or that such regulations will not materially affect its
operations (see Risk factors).
Employees
and relationship with FM Services Company
As of December 31, 2006, PT Freeport Indonesia had 8,957
employees (approximately 98 percent Indonesian) and 6,141
contract workers, the vast majority of whom were Indonesian.
Approximately 74 percent of PT Freeport Indonesias
employees are represented by the All Indonesia Workers
Union, which operates under Government of Indonesia supervision.
PT Freeport Indonesia has a labor agreement covering its hourly
paid Indonesian employees, the key provisions of which are
renegotiated biannually. In June 2005, PT Freeport Indonesia and
its workers agreed to terms for a new labor agreement that
expires in September 2007. PT Freeport Indonesias
relations with the workers union have generally been
satisfactory. In addition, 4,579
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persons worked for privatized companies providing services
within PT Freeport Indonesias operations area.
As of December 31, 2006, Atlantic Copper had 550 employees,
of which approximately 74 percent are represented by union
contracts. Atlantic Coppers labor contract covering its
smelter/refinery workforce in Huelva, Spain expired on
December 31, 2005, and was renewed for a three-year period
with no material changes in terms. Atlantic Copper experienced a
four-day
labor strike in October 2004 at its smelter facility in Huelva
because of a workforce reduction plan. The unions issues
with the workforce reduction plan were resolved and the plan was
approved by Spanish authorities and implemented in December 2004.
FM Services Company (FM Services) furnishes executive,
administrative, financial, accounting, legal, tax and similar
services to Freeport-McMoran. FM Services became a wholly owned
subsidiary in October 2002 of Freeport-McMoran, when
Freeport-McMoran purchased the remaining 50 percent
ownership in FM Services from McMoRan Exploration Co. (McMoRan)
for $1.3 million. As of December 31, 2006,
Freeport-McMoran had 9 employees and FM Services had 145
employees. FM Services employees continue to also provide
services to McMoRan, a publicly traded company engaged in the
exploration, development and production of oil and gas, and
Stratus Properties Inc., a publicly traded company engaged in
the development of real estate.
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Business of
Phelps Dodge
The information contained in the following section does not
reflect Freeport-McMoRans proposed acquisition of Phelps
Dodge and is substantially reproduced from Phelps Dodges
Annual Report on
Form 10-K
for the year ended December 31, 2006, which is incorporated
by reference in this prospectus supplement.
General
Phelps Dodge is one of the worlds leading producers of
copper and molybdenum, and is the worlds largest producer
of molybdenum-based chemicals and continuous-cast copper rod.
Phelps Dodge consists of two divisions, Phelps Dodge Mining
Company (PDMC) and Phelps Dodge Industries (PDI).
PDMC includes Phelps Dodges worldwide, vertically
integrated copper operations from mining through rod production,
marketing and sales; molybdenum operations from mining through
conversion to chemical and metallurgical products, marketing and
sales; other mining operations and investments; and worldwide
mineral exploration, technology and project development
programs. PDMC includes 11 reportable segmentsMorenci,
Bagdad, Sierrita, Chino/Cobre and Tyrone (located in the United
States), Candelaria/Ojos del Salado, Cerro Verde and El Abra
(located in South America), Manufacturing, Sales and Primary
Molybdenum and other mining activities. Phelps Dodge is also
currently developing a copper mine in Safford, Arizona, and a
copper/cobalt mine in the Katanga province in the Democratic
Republic of Congo (DRC). The Primary Molybdenum segment includes
Phelps Dodges Henderson and Climax molybdenum mines in the
United States.
In 2006, PDMC produced 1,218,700 tons of copper on a
consolidated basis (1,006,300 tons on a pro rata basis, which
reflects Phelps Dodges ownership interest) from worldwide
mining operations, and an additional 61,200 tons of copper for
Phelps Dodges partners 15 percent undivided
interest in the Morenci mine. Gold, silver, molybdenum, rhenium
and sulfuric acid are by-products of Phelps Dodges copper
and molybdenum operations. Production of copper for Phelps
Dodges own account (Phelps Dodges pro rata share)
from its U.S. operations constituted approximately
48 percent of the copper mined in the United States in
2006. Much of Phelps Dodges U.S. copper cathode
production, together with additional copper cathode purchased
from others, is used to produce continuous-cast copper rod, the
basic feed for the electrical wire and cable industry.
In 2006, PDMC produced 68.2 million pounds of molybdenum
from mining operations. High-purity, chemical-grade molybdenum
concentrate is produced at Phelps Dodges Henderson mine in
Colorado. Most of the concentrate produced at Henderson is
roasted at Phelps Dodges Fort Madison, Iowa, facility
and is further processed at the facilitys chemical plant
into value-added molybdenum chemical products. In addition, some
of the concentrate is processed into salable molybdenum
disulfide for use primarily in the lubricant industry.
Molybdenum concentrate also is produced as a by-product at three
of Phelps Dodges U.S. copper operations. This concentrate
generally is roasted at one of Phelps Dodges three
roasting operations to produce technical-grade molybdic oxide
for sale into metallurgical markets (i.e., steel
industries).
Phelps Dodge is engaged in exploration efforts for metals and
minerals throughout the world. Phelps Dodge also has research
and process technology facilities primarily at its Process
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Technology Center in Safford, Arizona, and a research and
development facility for engineered materials at its Climax
Technology Center in Sahuarita, Arizona.
PDI, Phelps Dodges international manufacturing division,
consists of a Wire and Cable segment, which produces engineered
products principally for the global energy sector. PDIs
Wire and Cable segment has operations in Latin America, Asia and
Africa. Its operations are characterized by products with
internationally competitive costs and quality, and specialized
engineering capabilities. Its factories, which are located in
nine countries, manufacture energy cables for international
markets.
Prior to the below-mentioned dispositions in the 2006 first
quarter, PDI consisted of two reportable segmentsSpecialty
Chemicals and Wire and Cable. Specialty Chemicals consisted of
Columbian Chemicals Company and its subsidiaries (Columbian
Chemicals or Columbian), one of the worlds largest
producers of carbon black. Additionally, the Wire and Cable
segment also produced magnet wire and specialty conductors.
On November 15, 2005, Phelps Dodge entered into an
agreement to sell Columbian Chemicals to a company owned jointly
by One Equity Partners, a private equity affiliate of JPMorgan
Chase & Co., and South Korean-based DC Chemical Co.
Ltd. The transaction was completed on March 16, 2006.
In addition, on November 15, 2005, Phelps Dodge entered
into an agreement to sell substantially all of its North
American magnet wire assets, previously reported as part of the
Wire and Cable segment, to Rea Magnet Wire Company, Inc. (Rea).
The transaction was completed on February 10, 2006. On
March 4, 2006, Phelps Dodge entered into an agreement to
sell High Performance Conductors of SC & GA, Inc.
(HPC), previously reported as part of the Wire and Cable
segment, to International Wire Group, Inc. (IWG). The
transaction was completed on March 31, 2006. Neither
transaction met the criteria for classification as discontinued
operations as Phelps Dodge is continuing to supply Rea with
copper rod and IWG with copper rod and certain copper alloys.
Phelps Dodge was incorporated as a business corporation under
the laws of the state of New York in 1885. Phelps Dodges
corporate headquarters is located in Phoenix, Arizona, and is a
leased property. Phelps Dodge employed approximately 16,000
people worldwide on February 15, 2007.
Throughout this section, unless otherwise stated, all references
to tons are to short tons, and references to ounces are to troy
ounces.
Phelps Dodge
Mining Company
PDMC has five reportable copper production segments in the
United States (Morenci, Bagdad, Sierrita, Chino/Cobre and
Tyrone) and three reportable copper production segments in South
America (Candelaria/Ojos del Salado, Cerro Verde and El Abra).
These segments include open-pit mining, underground mining,
sulfide ore concentrating, leaching, solution extraction and
electrowinning. In addition, the following mines produce
by-products: the Candelaria, Ojos del Salado, Morenci, Bagdad,
Sierrita and Chino mines produce gold and silver; the Bagdad,
Sierrita and Chino mines produce molybdenum and rhenium; and the
Cerro Verde mine produces molybdenum and silver. Phelps Dodge is
also currently developing a copper mine in Safford, Arizona, and
a copper/cobalt mine in the Katanga province in the DRC.
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The Manufacturing segment consists of conversion facilities
including Phelps Dodges smelter, refinery, rod mills and
specialty copper products facility. The Manufacturing segment
processes copper produced at Phelps Dodges mining
operations and copper purchased from others into copper anode,
cathode, rod and custom copper shapes. In addition, at times it
smelts and refines copper and produces copper rod and shapes for
customers on a toll basis. Toll arrangements require the tolling
customer to deliver appropriate copper-bearing material to
Phelps Dodges facilities, which it then processes into a
product that is returned to the customer. The customer pays PDMC
for processing its material into the specified products.
The Sales segment functions as an agent to purchase and sell
copper from Phelps Dodges U.S. mines and Manufacturing
segment. It also purchases and sells any copper not sold by
Phelps Dodges South American mines to third parties.
Copper is sold to others primarily as rod, cathode or
concentrate. Copper rod historically was sold to the HPC and
Magnet Wire North American operations of PDIs Wire and
Cable segment. Since the disposition of those businesses, Phelps
Dodge has continued to sell copper rod and certain copper alloys
to them.
The Primary Molybdenum segment consists of the Henderson and
Climax mines, related conversion facilities and a technology
center. This segment is an integrated producer of molybdenum,
with mining, roasting and processing facilities that produce
high-purity, molybdenum-based chemicals, molybdenum metal powder
and metallurgical products, which are sold to customers around
the world. In addition, at times this segment roasts and/or
processes material on a toll basis. Toll arrangements require
the tolling customer to deliver appropriate molybdenum-bearing
material to Phelps Dodges facilities, which it then
processes into a product that is returned to the customer. The
customer pays PDMC for processing its material into the
specified products. This segment also includes a technology
center whose primary activity is developing, marketing and
selling new engineered products and applications.
PDMC Other, although not a reportable segment, includes Phelps
Dodges worldwide mineral exploration and development
programs, a process technology center whose primary activities
comprise improving existing processes and developing new
cost-competitive technologies, other ancillary operations,
including Phelps Dodges Miami, Bisbee and Tohono
operations, and eliminations within PDMC.
Phelps Dodges U.S. mining operations and South American
mines are discussed herein together, where appropriate, as
Phelps Dodges Worldwide Copper Mining Operations. U.S.
mining operations comprise the following reportable segments:
Morenci, Bagdad, Sierrita, Chino/Cobre, Tyrone, Manufacturing
and Sales, along with other mining activities. South American
mines comprise the following reportable segments:
Candelaria/Ojos del Salado, Cerro Verde and El Abra.
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Properties,
facilities and production
Following are maps indicating the approximate location of
PDMCs U.S. copper and molybdenum mines:
United
States mines
Phelps Dodge produces electrowon copper cathode at leaching and
solution extraction/electrowinning (SX/EW) operations located
near Tyrone and Silver City, New Mexico (Tyrone and Chino mines,
respectively), and near Morenci, Bagdad, Green Valley and Miami,
Arizona (Morenci, Bagdad, Sierrita and Miami mines,
respectively). Phelps Dodge produces copper concentrate from
open-pit mines and concentrators located at Bagdad, Green Valley
and Morenci, Arizona, and Silver City, New Mexico. Phelps
Dodges Miami mine in Arizona, which has the capability to
produce electrowon copper cathode, has been curtailed since 2002.
Phelps Dodge is the worlds leading producer of copper
using the SX/EW process. In 2006, Phelps Dodge produced a total
of 506,400 tons of copper cathode at its SX/EW facilities in the
United States, which includes its partners 15 percent
undivided interest in the Morenci mine. This compares with
532,700 tons in 2005 and 567,100 tons in 2004. SX/EW is a
cost-effective process for extracting copper from certain types
of ores and is a major factor in Phelps Dodges continuing
efforts to maintain internationally competitive costs.
Arizona
mines
Morenci
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Morenci is an open-pit copper mining complex located in Greenlee
County, Arizona, approximately 50 miles northeast of Safford on
U.S. Highway 191. The site is accessible by a paved highway and
a railway spur. Phelps Dodge Corporation, which operates the
facility, owns an 85 percent undivided interest in Morenci.
The remaining 15 percent was acquired in 1986 by Sumitomo
Metal Mining Arizona, Inc., a jointly owned subsidiary of
Sumitomo Metal Mining Co., Ltd. and Sumitomo Corporation. Each
partner takes in kind its share of Morencis production.
The Morenci mine is developed on a porphyry copper deposit that
has leachable oxide and secondary sulfide mineralization, and
millable primary sulfide mineralization. The predominant oxide
copper mineral is chrysocolla; chalcocite is the most important
secondary copper sulfide mineral and chalcopyrite the dominant
primary copper sulfide.
The Morenci operation consists of a 54,000
ton-per-day
concentrator that produces copper concentrate, an 88,000
ton-per-day
crushed-ore leach pad and stacking system, a large low-grade
run-of-mine
(ROM) leaching system, four solution-extraction (SX) plants, and
three electrowinning (EW) tankhouses that produce copper
cathode. Total EW tankhouse capacity is approximately
890 million pounds of copper per year. The mining capacity
will be sufficient by mid-2007 to move an average of 870,000
tons of material per day, utilizing a fleet of 260-ton haul
trucks loaded by shovels with bucket sizes ranging from 62 to 72
cubic yards. The open-pit mine has been in continuous operation
since 1939 and was mined prior to that date through underground
workings.
In June 2005, the Phelps Dodge board of directors approved
expenditures of $210 million (100 percent basis) to
construct a concentrate-leach, direct-electrowinning facility at
Morenci, and to restart its concentrator, which had been idle
since 2001. The concentrate-leach facility will utilize Phelps
Dodges proprietary medium-temperature, pressure-leaching
and direct-electrowinning technology that has been demonstrated
at Phelps Dodges Bagdad, Arizona, copper mine. The
concentrate-leach, direct-electrowinning facility is expected to
be in operation by mid-2007, with copper production projected to
be approximately 150 million pounds per year.
Concentrate-leach technology, in conjunction with a conventional
milling and flotation concentrator, allows copper in sulfide
ores to be transformed into copper cathode through efficient
pressure-leaching and EW processes instead of smelting and
refining.
Morenci is located in a high-desert environment. The highest
bench elevation is 6,400 feet above sea level, and the ultimate
pit bottom will have an elevation of 3,000 feet above sea level.
Rainfall averages 13 inches per year, with most occurring during
late summer monsoons (July through September).
The Morenci operation encompasses approximately 53,944 acres
comprising 47,609 acres of patented mining claims and other fee
lands, 5,914 acres of unpatented mining claims, and 421 acres of
land held by state or federal permits, easements and
rights-of-way.
Morenci receives electrical power through Tucson Electric Power
Company, Arizona Public Service, and the Luna Energy Facility
(Luna) in Deming, New Mexico (in which Phelps Dodge owns a
one-third interest). The Morenci operation has sufficient
approved water sources for the duration of its operating life.
Phelps Dodge is, at present, a party to litigation that could
adversely impact the allocation of available water supplies for
the Morenci operation and Phelps Dodges other properties
in Arizona.
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Bagdad
Bagdad is an open-pit copper and molybdenum mining complex
located in Yavapai County in west-central Arizona. It is
approximately 60 miles west of Prescott and 100 miles northwest
of Phoenix. The property can be reached by Arizona Highway 96,
which ends at the town of Bagdad. The closest railroad siding is
at Hillside, Arizona, approximately 24 miles southeast on
Arizona Highway 96. Bagdad is wholly owned and operated by
Phelps Dodge.
The Bagdad mine is developed on a porphyry copper deposit that
has leachable oxide and secondary sulfide mineralization, and
millable primary sulfide mineralization. The predominant oxide
copper minerals are chrysocolla, malachite and azurite;
chalcocite is the most important secondary copper sulfide
mineral, and chalcopyrite and molybdenite the dominant primary
sulfides.
The Bagdad operation consists of an 85,000
ton-per-day
concentrator that produces copper and molybdenum concentrates,
and an SX/EW plant that produces copper cathode from solution
generated by low-grade ROM leaching and from conversion of a
portion of mill copper concentrates in a concentrate-leach
plant. Annual copper production from the Bagdad concentrator
varies from 150 million to 200 million pounds per
year. The majority of concentrate produced is smelted at
PDs Miami, Arizona, facility, and up to 35 million
pounds per year are produced as cathode from the SX/EW and
concentrate-leach plants. The EW tankhouse has a design capacity
of approximately 65 million pounds of copper per year,
which includes 35 million pounds of copper associated with
its concentrate-leach facility. Bagdad produces 15 million
to 20 million pounds per year of copper cathode from its
ROM leaching system, with the copper plated at its SX/EW
facility. Molybdenum production at the Bagdad mill ranges from
8 million to 11 million pounds per year. The current
mining fleet has the capacity to move in excess of 200,000 tons
of material per day using 260-ton haul trucks loaded by shovels
with bucket sizes ranging from 26 to 62 cubic yards. The
open-pit mining operations have been ongoing since 1945. The
deposit was mined through underground workings prior to 1945.
In 2002, Bagdad constructed a high-temperature,
concentrate-leaching demonstration plant designed to recover
annually 35 million pounds of commercial-grade copper
cathode from chalcopyrite concentrates. The plant was
commissioned in 2003 and continues to operate. The facility is
the first of its kind in the world to use high-temperature,
pressure leaching to process chalcopyrite concentrates. In 2005,
this facility was used to test and demonstrate
medium-temperature, pressure-leaching and direct-electrowinning
technology, which will be used at the Morenci
concentrate-leaching facility. The plant was converted back to
high-temperature,
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pressure leaching in December 2005. This technology could assist
in Phelps Dodges long-term, cost-reduction strategy.
Bagdad is located in a semi-arid desert environment. The highest
bench elevation is 3,950 feet above sea level, and the ultimate
pit bottom will have an elevation of 1,550 feet above sea level.
The Bagdad region has annual average precipitation of
approximately 15 inches, with most occurring during the months
of July through September and from December through April.
The Bagdad operation encompasses approximately 21,743 acres
comprising 21,143 acres of patented mining claims and other fee
lands, and 600 acres of unpatented mining claims.
Bagdad receives electrical power from Arizona Public Service
Company. The Bagdad operation has sufficient approved
groundwater sources for the duration of its operating life.
Sierrita
Sierrita is an open-pit copper and molybdenum mining complex
located in Pima County, Arizona, approximately 20 miles
southwest of Tucson and seven miles west of the town of Green
Valley and Interstate Highway 19. The site is accessible by a
paved highway and by rail. Sierrita is wholly owned and operated
by Phelps Dodge.
The Sierrita mine is developed on a porphyry copper deposit that
has leachable oxide and secondary sulfide mineralization, and
millable primary sulfide mineralization. The predominant oxide
copper minerals are malachite, azurite and chrysocolla;
chalcocite is the most important secondary copper sulfide
mineral, and chalcopyrite and molybdenite the dominant primary
sulfides.
The Sierrita operation consists of a 112,000
ton-per-day
concentrator, two molybdenum roasters and a rhenium processing
facility. The facility produces copper and molybdenum
concentrates. Sierrita also produces copper from a ROM
oxide-leaching system. The copper is plated at the leased Twin
Buttes EW facility with a design capacity of approximately
50 million pounds of copper per year. In 2004, a copper
sulfate crystal plant began production. The facility has the
capacity to produce 40 million pounds of copper sulfate per
year. Copper production from Sierrita averages 170 million
pounds per year. Molybdenum production averages approximately
20 million pounds per year. The molybdenum facility
consists of a leaching circuit, two molybdenum roasters and a
metallurgical (technical oxide) packaging facility. The
molybdenum roasting plants process concentrates from Sierrita,
Bagdad, Chino and third-party sources. The current
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mining fleet has the capacity to move an average of 172,000 tons
of material per day using 260-ton haul trucks loaded by shovels
with bucket sizes ranging from 28 to 62 cubic yards. The mine
has been an open-pit operation since 1959.
Sierrita is located in a desert environment. The highest bench
elevation is 4,450 feet above sea level, and the ultimate pit
bottom will have an elevation of 2,100 feet above sea level.
Rainfall averages 12 inches per year, with most occurring during
the late summer monsoons (July through September).
The Sierrita operation encompasses approximately 22,427 acres
comprising 14,507 acres of patented mining claims and other fee
lands, 5,725 acres of unpatented mining claims (includes 3,655
acres overlaying federal minerals on previously counted fee
lands), and 2,195 acres of leased lands.
Sierrita receives electrical power through long-term contracts
with the Tucson Electric Power Company. The Sierrita operation
has sufficient approved groundwater sources for the duration of
its operating life.
Miami
Miami is an open-pit copper mining complex located in Gila
County, Arizona, approximately 90 miles east of Phoenix and six
miles west of the city of Globe on U.S. Highway 60. The site is
accessible by a paved highway and by rail. The Miami operation
is wholly owned and operated by Phelps Dodge.
The Miami mine is developed on a porphyry copper deposit that
has leachable oxide and secondary sulfide mineralization. The
predominant oxide copper minerals are chrysocolla,
copper-bearing clays, malachite and azurite; chalcocite and
covellite are the most important secondary copper sulfide
minerals.
The Miami mining operation has been on
care-and-maintenance
status since 2002, but has historically processed copper ore
using both flotation and leaching technologies since about 1915.
Since 2002, residual leaching of stockpiles has continued with
copper recovered (from solution) by the SX/EW process. The
design capacity of the SX/EW plant is 200 million pounds
per year. The Miami smelter processes concentrates primarily
from Bagdad, Sierrita, Morenci and Chino, and has been in
production for over 80 years. The smelter has been upgraded
during that period to implement new technologies, to improve
production and to comply with current air quality standards.
During 2006 and 2005, approximately 675,000 and 750,000 tons of
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concentrate, respectively, were processed through the smelter.
The Miami smelter is the most significant source of sulfuric
acid for the various PD domestic leaching operations. The
sulfuric acid is a by-product as sulfur released during the
smelting of concentrates is captured. The rod plant produces
about 316 million pounds of 5/16 inch diameter ISO9001 rod
per year. An electro-refinery at the site has been permanently
closed.
Miami is located in a high-desert environment. The highest bench
elevation is 4,550 feet above sea level, and the ultimate pit
bottom will have an elevation of 2,650 feet above sea level.
Rainfall averages over 18 inches per year, equally divided
between summer and winter.
The Miami operation encompasses approximately 9,058 acres
comprising 8,725 acres of patented mining claims and other fee
lands, and 333 acres of unpatented mining claims.
Miami receives electrical power through long-term contracts with
the Salt River Project and natural gas through long-term
contracts with El Paso Natural Gas as the transporter. It has
sufficient water sources for its future operations.
Safford
See the Morenci Mine map for the location of Phelps Dodges
Safford mine.
The Safford project is currently under construction and is
expected to produce ore from two open-pit copper mines located
in Graham County, Arizona, approximately eight miles north of
the town of Safford and 170 miles east of Phoenix. The site is
accessible by paved county road, off U.S. Highway 70. The two
pits are to be operated as one property with a single process
facility. The Safford project is wholly owned by Phelps Dodge.
The Safford mine is developed on two porphyry copper deposits
that have leachable oxide and secondary sulfide mineralization.
The predominant oxide copper minerals are chrysocolla and
copper-bearing iron oxides; chalcocite is the most important
secondary copper sulfide mineral.
The property is a
mine-for-leach
project and will produce copper cathodes. The operation will
consist of two open pits feeding a crushing facility with a
nominal capacity of 114,000 tons per day of crushed ore. The
crushed ore will be delivered to a single leach pad by a series
of overland and portable conveyors. ROM ore will be placed on
the leach pad by haulage trucks. Leach solutions will feed an
SX/EW facility with a capacity of 240 million pounds of
copper per year. The mining fleet will consist of 260-ton haul
trucks loaded by 40- and 44-cubic yard shovels, capable of
moving approximately 314,000 tons of material per day. Phelps
Dodge anticipates the Safford mine will be in production during
the first half of 2008, with full copper production initially
expected to be approximately 240 million pounds per year.
The life of the operation is expected to be at least
18 years.
Safford is located in a semi-arid desert environment. The
highest bench elevation is expected to be 4,400 feet above sea
level, and the lowest ultimate pit bottom is expected to have an
elevation of 2,450 feet above sea level. Rainfall averages 10
inches per year, equally divided between summer and winter.
The Safford operation encompasses approximately 24,957 acres
comprising 20,994 acres of patented lands, 3,932 acres of
unpatented lands and 31 acres of land held by federal permit.
The Safford project receives electrical power through the
Southwest Transmission Cooperative, a subsidiary of Arizona
Electric Power Cooperative, Inc. Adequate groundwater resources
for the
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project have been identified and pump tested, and are sufficient
for the duration of its operating life.
New Mexico
mines
Chino
Chino is an open-pit copper mining complex located in
southwestern New Mexico in Grant County, approximately 15 miles
east of the town of Silver City, off of State Highway 180. The
mine is accessible by paved roads and by rail. Chino is wholly
owned and operated by Phelps Dodge. Prior to December 19,
2003, Phelps Dodge held a two-thirds interest. Heisei Minerals
Corporation (Heisei), a subsidiary of Mitsubishi Materials
Corporation and Mitsubishi Corporation, owned the remaining
one-third interest.
The Chino mine is developed on a porphyry copper deposit and
adjacent copper skarn deposits. There is leachable oxide and
secondary sulfide mineralization, and millable primary sulfide
mineralization. The predominant oxide copper minerals are
chrysocolla and azurite; chalcocite is the most important
secondary copper sulfide mineral, and chalcopyrite and
molybdenite the dominant primary sulfides.
The Chino operation consists of a 43,000
ton-per-day
concentrator that produces copper and molybdenum concentrates,
and a 150 million
pound-per-year
SX/EW plant that produces copper cathode from solution generated
by ROM leaching. The mining capacity is sufficient to move an
average of 200,000 tons of material per day utilizing a fleet of
320-ton haul trucks loaded by shovels with bucket sizes ranging
from 40 to 62 cubic yards. Copper ore is crushed and sent to a
43,000
ton-per-day
concentrator. Leach ore is placed on stockpiles located
throughout the property and the leach solution is processed at
Chinos SX/EW facility that has a maximum capacity of
153 million pounds of copper in cathode per year.
Chinos annual metal production averages about
200 million pounds of copper and up to 1 million
pounds of molybdenum. Open-pit operations began in 1910.
Chino is located in a semi-arid environment. Rainfall averages
16 inches per year, with most occurring during the late summer
monsoons (July through September). The highest bench elevation
is 7,400 feet above sea level, and the ultimate pit bottom will
have an elevation of 4,950 feet above sea level.
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The Chino operation encompasses approximately 118,062 acres
comprising 113,258 acres of patented mining claims and other fee
lands, and 4,804 acres of unpatented mining claims (includes
22,907 acres overlaying federal and state minerals on previously
counted fee lands).
Chino receives power from Luna and from the open market. It also
has the ability to self-generate. Chino has sufficient approved
groundwater sources for the duration of its operating life.
Cobre
Cobre is an open-pit and underground copper mining complex
located in southwestern New Mexico in Grant County. The mine is
located approximately 15 miles east of the town of Silver City
and seven miles northeast of the town of Bayard. It is
approximately five miles north of Chino and State Road 152. The
mine is accessible by paved roads and by rail. Cobre is wholly
owned by Phelps Dodge.
The Cobre mine is developed on a porphyry copper deposit and
adjacent copper skarn deposits. There is leachable oxide and
secondary sulfide mineralization, and millable primary sulfide
mineralization. The predominant oxide copper mineral is azurite;
chalcocite is the most important secondary copper sulfide
mineral, and chalcopyrite the dominant primary copper sulfide.
Copper production at Cobre was temporarily suspended in 1999.
The remaining Cobre reserves are all located within a proposed
open-pit leaching operation. The planned operation will employ
260-ton haul trucks loaded by shovels with bucket sizes ranging
from 40 to 62 cubic yards, capable of moving 60,000 tons of
material per day. The ore will be hauled four miles to leach
stockpiles at Chino and the waste rock will be hauled to
stockpiles located at Cobre. Chino will process the leach
solutions at its existing SX/EW facility.
Cobre is located in a semi-arid environment. The highest bench
elevation is 7,500 feet above sea level, and the ultimate pit
bottom will have an elevation of 6,000 feet above sea level.
Rainfall averages 16 inches per year, with most occurring during
the late summer monsoons (July through September).
The Cobre operation encompasses approximately 10,817 acres
comprising 5,319 acres of patented mining claims and other fee
lands, and 5,498 acres of unpatented mining claims.
Cobre receives electrical power from Luna. Cobre has sufficient
approved groundwater sources for the duration of its operating
life.
Tyrone
Tyrone is an open-pit copper mining complex located in
southwestern New Mexico in Grant County, approximately 10 miles
south of Silver City, New Mexico, along State Highway 90. The
site is accessible via paved road and by rail. Tyrone is wholly
owned and operated by Phelps Dodge.
The Tyrone mine is developed on a porphyry copper deposit.
Mineralization is dominantly leachable secondary sulfide
consisting of chalcocite.
Copper processing facilities consist of an SX/EW operation with
a maximum capacity of 168 million tons of copper cathodes
per year. The current mining fleet has the capacity to move an
average of 120,000 tons of material per day using a fleet of
190-ton haul trucks loaded by
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shovels with bucket sizes ranging from 22 to 54 cubic yards. The
open-pit mine has been in operation since 1967. Historically,
ore production has occurred from numerous open pits throughout
the site. Mining is currently ongoing in a single, large,
central open pit.
Tyrone is located in a high desert woodland environment. The
highest bench elevation is 6,500 feet above sea level, and the
ultimate pit bottom has an elevation of 5,000 feet above sea
level. Rainfall averages approximately 16 inches per year with
most occurring during the late summer monsoons (July through
September).
The Tyrone operation encompasses approximately 35,200 acres
comprising 18,755 acres of patented mining claims and other fee
lands, and 16,445 acres of unpatented mining claims (includes
1,116 acres overlaying federal minerals on previously counted
fee lands).
Tyrone receives electrical power from Luna and from the open
market. It also has the ability to self-generate. The Tyrone
operation has sufficient approved groundwater sources for the
duration of its operating life.
South American
mines
Phelps Dodge produces electrowon copper cathode at leaching and
SX/EW operations near Arequipa, Peru, and near Calama, Chile. In
addition, it produces copper concentrate from an open-pit and
three underground mines and two concentrators located near
Copiapó, Chile, and an open-pit mine and new concentrator
located near Arequipa, Peru.
In 2006, Phelps Dodge produced a total of 347,400 tons of copper
cathode at its SX/EW facilities in South America, compared with
335,300 tons in 2005 and 337,900 tons in 2004. Phelps
Dodges total annual design capacity of electrowon copper
cathode production is 248,000 tons at El Abra and 96,000 tons at
Cerro Verde.
Candelaria
Candelaria is an open-pit and underground copper mining complex
located approximately 12 miles south of Copiapó in northern
Chiles Atacama province, Region III. The site is
accessible by two maintained dirt roads, one coming through the
Tierra Amarilla community and the other off of Route 5 of the
International
Pan-American
Highway. Phelps Dodge holds an 80 percent partnership
interest in Candelaria through Phelps Dodge Candelaria, Inc., a
wholly owned subsidiary. The remaining 20 percent interest
is owned by SMMA Candelaria, Inc., Sumitomo Metal Mining Co.,
Ltd. and Sumitomo Corporation.
S-248
The Candelaria mine is developed on an iron oxide, copper/gold
deposit. Millable primary sulfide mineralization consists of
chalcopyrite.
The Candelaria operation consists of an open-pit copper mine and
a 4,400
ton-per-day
underground copper mine feeding a 74,000
ton-per-day
concentrator. On average, open-pit mining operations move
320,000 tons of material per day using a fleet of 249-ton haul
trucks loaded by shovels with bucket sizes ranging from 17 to 56
cubic yards. Concentrates containing 300 million to
500 million pounds of copper per year are transported by
truck to a port facility, Punta Padrones, which is located in
Caldera, approximately 50 miles northwest of the mine. The
open-pit copper mine has been in operation since 1993 and the
underground copper mine since 2005.
Candelaria is located in a desert environment at an elevation of
2,200 feet above sea level, and the ultimate pit bottom will
have an elevation of 100 feet below sea level. Rainfall averages
less than one inch per year, generally occurring in July and
August.
The Candelaria property encompasses approximately 13,390 acres,
including approximately 544 acres for the port facility in
Caldera. The remaining property consists of mineral rights owned
by Phelps Dodge in which the surface is not owned but rather
controlled consistent with Chilean law.
Candelaria receives electrical power through long-term contracts
with Empresa Eléctrica Guacolda S.A., a local energy
company. Candelarias water supply comes from wellfields in
the area of Tierra Amarilla and Copiapó that draw water
from the Copiapó River aquifer. Ongoing studies currently
are addressing the adequacy of this water supply for the
remaining life of the operations.
Ojos del
Salado
See the Candelaria map for the location of Phelps Dodges
Ojos del Salado mine.
Ojos del Salado consists of two underground copper mines (Santos
and Alcaparrosa) and a 4,400
ton-per-day
concentrator. The operation is located approximately 10 miles
east of Copiapó in northern Chiles Atacama province,
Region III, and is accessible by paved highway. Phelps Dodge
holds an 80 percent partnership interest in Ojos del Salado
through its Chilean subsidiary, Compañía Contractual
Minera Ojos del Salado. On December 22, 2005, Ojos del
Salado completed a general capital increase transaction in which
SMMA Candelaria, Inc. acquired a 20 percent partnership
interest, thereby reducing PDs interest from
100 percent to its current 80 percent.
The Ojos del Salado mines are developed on iron oxide,
copper/gold deposits. Millable primary sulfide mineralization
consists of chalcopyrite.
The Ojos del Salado operation has a capacity of 4,200 tons per
day of ore from the Santos underground mine and 4,400 tons per
day from the Alcaparrosa underground mine. The ore from both
mines is mined by sublevel stoping, which is a variation of
blasthole stoping, since both the ore and enclosing rocks are
competent. The broken ore is removed from the stopes using
front-end loaders and loaded into 20- to 30-ton trucks, which
transport the ore to the surface. The ore from the Santos mine
is hauled directly to the Ojos del Salado mill for processing,
and the ore from the Alcaparrosa mine is reloaded into 60-ton
trucks and hauled 12 miles to the Candelaria mill for
processing. The Ojos del Salado operation has the capacity to
produce 30 million pounds of copper and 15,000 ounces of
gold per year. Tailing from the Ojos del Salado mill is pumped
to the Candelaria tailing facility for final deposition. The
Candelaria
S-249
facility has sufficient capacity for the remaining Ojos del
Salado tailing in addition to Candelarias tailing.
Ojos del Salado is located in a desert environment at an
elevation of 1,600 feet above sea level, with the lowest
underground level at an elevation of 500 feet above sea level.
Rainfall averages less than one inch per year, generally
occurring in July and August.
The Ojos del Salado mineral rights encompass approximately
15,815 acres, which includes approximately 6,784 acres of owned
land in and around the Ojos del Salado underground mines and
plant site.
Ojos del Salado receives electrical power through long-term
contracts with Empresa Eléctrica Guacolda S.A. The Ojos
operation has sufficient approved groundwater sources for the
duration of its operating life.
El Abra
El Abra is an open-pit copper mining complex located 47 miles
north of Calama in Chiles El Loa province, Region II. The
site is accessible by paved highway and by rail. Phelps Dodge
has a 51 percent partnership interest in Sociedad
Contractual Minera El Abra (El Abra), a Chilean contractual
mining company. The remaining interest is held by the
state-owned copper enterprise Corporación Nacional del
Cobre de Chile (CODELCO).
The El Abra mine is developed on a porphyry copper deposit that
has leachable oxide and secondary sulfide mineralization, and
millable primary sulfide mineralization. The predominant oxide
copper minerals are chrysocolla, pseudomalachite, copper-bearing
clays and tenorite; chalcocite is the most important secondary
copper sulfide mineral, bornite and chalcopyrite the dominant
primary copper sulfide.
The El Abra operation consists of an open-pit copper mine and an
SX/EW facility recovering up to 500 million pounds of
copper cathode per year from a 130,000
ton-per-day
crushed leach circuit and a similar-sized, ROM leaching
operation. The mining operation has sufficient equipment to move
an average of 245,000 tons per day using a fleet of 274-ton haul
trucks loaded by shovels with buckets ranging in size from 34 to
54 cubic yards. Beginning in 2010, El Abra is expected to shift
from an oxide-leach, on-off pad operation to a bornite-dominant,
sulfide-leach operation, where ore will be leached on a
permanent pad. ROM ore mining and leaching will continue
throughout the life of the property. The mine has been in
operation since 1996.
S-250
El Abra is located in a high-desert environment and in an active
seismic zone. The highest bench elevation is 13,600 feet above
sea level, and the ultimate pit bottom will have an elevation of
12,300 feet above sea level. Rainfall averages less than one
inch per year, primarily occurring during January through March.
El Abra controls a total of 110,268 acres of mining claims
covering the ore deposit, stockpiles, process plant, and water
wellfield and pipeline. In addition, El Abra has acquired
surface rights for the plant-mine access road, the wellfield,
power transmission line, and for the water pipeline from the
Salar de Ascotán. Acquisition of all additional surface
area required for the future development of the sulfide project
is in process.
El Abra currently
receives electrical power under a contract with Electroandina,
which will expire at the end of 2007. Alternative power sources
are being studied, including joint efforts with other mining
firms in the region. Diesel generation exists as a backup
system. The El Abra operation has obtained sufficient water
rights to ensure water supply throughout its mine life.
Cerro
Verde
Cerro Verde is an open-pit copper and molybdenum mining complex
located 20 miles southwest of Arequipa, Peru. The site is
accessible by paved highway. Beginning June 1, 2005, Phelps
Dodge has a 53.56 percent equity interest in Sociedad
Minera Cerro Verde S.A.A. (Cerro Verde). The remaining
46.44 percent is held by SMM Cerro Verde Netherlands B.V.
(21.0 percent), Compañia de Minas Buenaventura S.A.A.
(18.5 percent) and other minority shareholders through
shares publicly traded on the Lima Stock Exchange
(6.94 percent). Prior to the general capital increase
transaction in June 2005, Phelps Dodge held an 82.5 percent
equity interest in Cerro Verde.
The Cerro Verde mine is developed on a porphyry copper deposit
that has leachable oxide and secondary sulfide mineralization,
and millable primary sulfide mineralization. The predominant
oxide copper minerals are brochantite, chrysocolla, malachite
and copper pitch; chalcocite and covellite are the
most important secondary copper sulfide minerals. Chalcopyrite
and molybdenite are the dominant primary sulfides.
Cerro Verdes current operation consists of an open-pit
copper mine and SX/EW leaching facilities. Leach-copper
production is derived from a 40,000
ton-per-day
crushed leach facility and a ROM leach system. This leaching
operation produces over 200 million pounds of copper per
year. Construction of Cerro Verdes new 119,000
ton-per-day
concentrator was completed in late 2006. Processing of sulfide
ore began in the 2006 fourth quarter. The expanded production
S-251
rate should be achieved in the first half of 2007. With the
completion of Cerro Verdes expansion, copper production is
initially expected to approximate 300,000 tons per year
(approximately 160,700 tons per year for PDs share). In
addition, the expansion is expected to produce an average of
approximately 3,900 tons of molybdenum per year (approximately
2,100 tons per year for PDs share) for the next
10 years. The mine has been in operation since 1976.
The mine has sufficient equipment, including new equipment with
scheduled 2007 delivery dates, to move an average of 300,000
tons of material per day using a fleet of 200-ton and 255-ton
haul trucks loaded by shovels with bucket sizes ranging in size
from 28 to 60 cubic yards.
Copper cathodes and concentrate production are transported
approximately 70 miles by truck and rail to the Pacific Port of
Matarani for shipment to international markets.
Cerro Verde is located in a desert environment. The highest
bench elevation is 9,500 feet above sea level, and the ultimate
pit bottom will have an elevation of 6,600 feet above sea level.
Rainfall averages 1.5 inches per year, with most occurring
during January through March.
Cerro Verde has a mining concession covering approximately
53,094 acres plus 15 acres of real properties and 22 acres of
rights-of-way
outside the mining concession area.
Cerro Verde receives electrical power under long-term contracts
with Electroperu and EGASA. The existing freshwater intake and
supply system on the Rio Chili was expanded for the Cerro Verde
mill project. Cerro Verdes participation in the Pillones
Reservoir Project has secured water rights sufficient to support
the new Cerro Verde milling operations for the life of the
operations.
Africa
deposit
Tenke
Fungurume
The Tenke Fungurume copper/cobalt deposits are located in the
Katanga province of the DRC approximately 110 miles northwest of
Lubumbashi. The deposits are accessible by unpaved roads and by
rail. Phelps Dodge, through a wholly owned subsidiary, holds an
effective 57.75 percent interest in the concessions. The
remaining ownership is held by Tenke Mining Corp. (TMC)
(24.75 percent) and La Generale des Carrieres et des Mines
(Gecamines) (17.5 percent).
The Tenke Fungurume deposits are sediment-hosted copper/cobalt
deposits with leachable oxide, mixed oxide-sulfide and sulfide
mineralization. The dominant oxide minerals are
S-252
malachite, pseudomalachite and heterogenite. Important sulfide
minerals consist of bornite, carrollite, chalcocite and
chalcopyrite.
Copper and cobalt will be recovered through an agitation-leach
plant capable of processing 7,700 tons per day of ore. Phelps
Dodge anticipates the commencement of production beginning in
late 2008 or early 2009, with production of approximately
250 million pounds of copper (approximately
144 million pounds for PDs share) and approximately
18 million pounds of cobalt (approximately 10 million
pounds for PDs share) per year for the first
10 years. The initial mining fleet includes 6-cubic-yard,
front-end loaders, a fleet of 50-ton haul trucks, surface
miners, production drills, sampling machines and crawler dozers.
Tenke Fungurume is located in a tropic region; however,
temperatures are moderated by its higher altitudes. Weather in
this region is characterized by a dry season and a wet season,
each lasting about six months. Average rainfall is 47 inches per
year, with nearly all occurring between the months of October
and April. The highest bench elevation is expected to be 4,870
feet above sea level, and the lowest ultimate pit bottom is
expected to have an elevation of 4,170 feet above sea level.
The Tenke Fungurume copper/cobalt deposits are located within
four concessions totaling 394,455 acres of mining claims.
La Societe Nationale dElectricite (SNEL) is the
state-owned electric utility company serving the region. Tenke
Fungurume has entered into a long-term power supply agreement
with SNEL; however, an infrastructure funding agreement,
associated with the power supply agreement, is awaiting
ministerial approval by the DRC government. The results of a
recent water exploration program, as well as the regional
geological and hydro-geological conditions, indicate that
adequate water will be available for the expected life of the
operation.
Manufacturing
segment
Phelps Dodge owns and operates a copper smelter in Miami,
Arizona, and, prior to 2002, it operated a smelter in Hurley,
New Mexico (Chino smelter). Phelps Dodge smelts virtually all of
its share of U.S. copper concentrate production and, on
occasion, depending on market circumstances and internal
production requirements, concentrate production from its South
American operations. In addition, Phelps Dodge may purchase
concentrate to keep its smelter operating at efficient levels.
Phelps Dodge refines its share of anode copper production from
the smelter at its refinery in El Paso, Texas, and, from late
1999 to early 2002, also at its refinery in Miami, Arizona. The
El Paso refinery has an annual production capacity of about
450,000 tons of copper cathode, which is sufficient to refine
all the anode copper Phelps Dodge produces for its account at
its operating smelter.
Phelps Dodges El Paso refinery also produces nickel
carbonate, copper telluride, and autoclaved slimes material
containing gold, silver, platinum and palladium.
In January 2002, the Chino smelter was temporarily closed. From
2001 to 2005, the El Paso refinery operated significantly below
capacity due to the conversion of the Morenci operation to a
mine-for-leach
operation in 2001 and the curtailment of certain production
facilities in early 2002. As a result of production curtailments
announced in the 2001 fourth quarter, the Miami refinery was
temporarily closed in 2002. In June 2005, the decision to
construct a concentrate-leach, direct-electrowinning facility at
the Morenci copper mine had consequences for several of Phelps
Dodges southwestern U.S. operations, including its Chino
smelter and
S-253
Miami refinery. With future Morenci copper concentrate
production being fed into the concentrate-leach facility, the
Miami smelter will be sufficient to treat virtually all
remaining concentrate expected to be produced by Phelps Dodge at
its operations in the southwestern United States. Accordingly,
the Chino smelter, which had been on
care-and-maintenance
status since 2002, was permanently closed and demolition was
initiated. With the closing of the Chino smelter, Phelps Dodge
had unnecessary refining capacity in the region. Because of its
superior capacity and operating flexibility, the El Paso
refinery continues to operate. The El Paso refinery is more than
twice the size of the Miami refinery and has sufficient capacity
to refine all anodes expected to be produced from Phelps
Dodges operations in the southwestern United States given
the changes brought by the above-mentioned Morenci project.
Accordingly, the Miami refinery, which had been on
care-and-maintenance
since 2002, was permanently closed. As a result of the decision
to close the Chino smelter and Miami refinery, Phelps Dodge
recorded asset impairment charges during the 2005 second quarter
of $89.6 million ($68.6 million after-tax) and
$59.1 million ($45.2 million after-tax), respectively,
to reduce the related carrying values of these properties to
their respective salvage values.
Phelps Dodge is the worlds largest producer of
continuous-cast copper rod, the basic feed for the electrical
wire and cable industry. Most of Phelps Dodges refined
copper and additional purchased copper cathode is converted into
rod at its continuous-cast copper rod facilities in El Paso,
Texas; Norwich, Connecticut; Miami, Arizona; and Chicago,
Illinois. Phelps Dodges four plants have a collective
annual capacity to convert more than 1.1 million tons of
refined copper into rod and other refined copper products.
Primary
molybdenum segment
Phelps Dodge owns two primary molybdenum mines in Colorado, the
Henderson underground mine and the Climax mine.
The Henderson mine is located approximately 42 miles west of
Denver, Colorado, off U.S. Highway 40. Nearby communities
include the towns of Empire, Georgetown and Idaho Springs. The
Henderson mill site is located approximately 15 miles west of
the mine, and is accessible from Colorado State Highway 9. The
Henderson mine and mill are connected by a
10-mile
conveyor tunnel under the Continental Divide and an additional
five-mile
surface conveyor. The tunnel portal is located five miles east
of the mill.
The Henderson deposit is a classic Climax-type porphyry
molybdenum deposit with molybdenite as the primary sulfide
mineral.
S-254
The Henderson operation consists of a large block-cave
underground mining complex feeding a 40,000
ton-per-day
concentrator. Henderson has the capacity to produce up to
40 million pounds of molybdenum per year. The underground
mining equipment fleet consists of 10-ton load-haul-dumps, 40-
and 80-ton haul trucks and an underground crusher feeding a
series of three overland conveyors to the mill stockpiles. The
mine has been in operation since 1976. Active extraction is
currently from two production levels. The majority of the
molybdenum concentrate produced is shipped to Phelps
Dodges Fort Madison, Iowa, processing facility.
The Henderson mine is located in a mountain region with the
collar of the main access shaft at 10,433 feet above sea level.
The main production levels are currently at elevations of 7,700
and 7,210 feet above sea level. This region experiences
significant snowfall during the winter months.
The Henderson mine and mill operations encompass approximately
11,878 acres comprising 11,843 acres of patented mining claims
and other fee lands, and a 35 acre easement with the U.S. Forest
Service for the surface portion of the conveyor corridor.
Henderson operations receive electrical power through long-term
contracts with Xcel Energy and natural gas through long-term
contracts with BP Energy with Xcel Energy as the transporter.
The property has sufficient approved water resources at the mine
and mill for any planned production scenarios.
Phelps Dodge also owns the Climax molybdenum mine located 13
miles northeast of Leadville, Colorado, off Colorado State
Highway 91 at the top of Freemont Pass. The mine is accessible
by paved roads.
The Climax mine deposit is a classic porphyry molybdenum deposit
with molybdenite as the primary sulfide mineral.
The Climax mine was placed on
care-and-maintenance
status in 1995 by its previous owner. On April 5, 2006, the
Phelps Dodge board of directors conditionally approved the
restart of the Climax mine. Final approval is contingent upon
completion of a new mill feasibility study and obtaining all
required operating permits and regulatory approvals. Prior
studies indicated that the open-pit mine could annually produce
approximately 20 million to 30 million pounds of
molybdenum contained in high-quality concentrates at highly
competitive per-pound production costs. The restart of the
Climax mine will require a capital investment of approximately
$200 million to $250 million for a new,
state-of-the-art
concentrator and associated facilities. Assuming favorable
market conditions and timely receipt of permits, Phelps Dodge
expects to have the Climax mine in production by the end of 2009.
The Climax mine is located in a mountain region. The highest
bench elevation is approximately 13,300 feet above sea level,
and the ultimate pit bottom will have an elevation of
approximately 10,300 feet above sea level. This region
experiences significant snowfall during the winter months.
The Climax operation encompasses approximately 14,339 acres of
patented mining claims and other fee lands.
Climaxs electrical power is supplied by Xcel Energy. We
expect that if operations are restarted, Xcel Energy will be
able to supply sufficient energy to the Climax mine. The water
rights held by Climax are sufficient to support future mining
activities.
S-255
Phelps Dodge processes molybdenum concentrates at its conversion
plants in the United States and Europe into such products as
technical-grade molybdic oxide, ferromolybdenum, pure molybdic
oxide, ammonium molybdates, molybdenum metal powders and
molybdenum disulfide. Phelps Dodge operates molybdenum roasters
at Green Valley, Arizona; Fort Madison, Iowa; and
Rotterdam, the Netherlands.
The Fort Madison, Iowa, facility consists of two molybdenum
roasters, a sulfuric acid plant, a metallurgical (technical
oxide) packaging facility, and a chemical conversion plant,
which includes a wet-chemicals plant and sublimation equipment.
In the chemical plant, molybdic oxide is further refined into
various high-purity molybdenum chemicals for a wide range of
uses by chemical and catalyst manufacturers. In addition to
metallurgical oxide products, the Fort Madison facility
produces ammonium dimolybdate, pure molybdic oxide, ammonium
heptamolybdate, ammonium octamolybdate, sodium molybdate,
sublimed pure molybdic oxide and molybdenum disulfide.
The Rotterdam conversion plant consists of a molybdenum roaster,
sulfuric acid plant, a metallurgical packaging facility and a
chemical conversion plant. The plant produces metallurgical
products primarily for third parties. Ammonium dimolybdate and
pure molybdic oxide are produced in the wet-chemicals plant.
Phelps Dodge also produces ferromolybdenum and molybdenum
disulfide for worldwide customers at its conversion plant
located in Stowmarket, United Kingdom. The plant is operated
both as an internal and external customer tolling facility.
Climax has a technology center located in Sahuarita, Arizona,
focused on new product development and product applications as
an extension of Phelps Dodges metals business. The Climax
technology center produces molybdenum metal powders.
Copper
production, by source, other metal production and sales data,
and manufacturing and sales production
The following tables show Phelps Dodges worldwide copper
production by source for the years 2002 through 2006; aggregate
production and sales data for copper, gold, silver, molybdenum
and sulfuric acid from these sources for the same years; annual
average copper and molybdenum prices; and production from Phelps
Dodges smelters and refineries. Major changes in
operations during the five-year period included:
|
|
|
completion of the
run-of-mine
leach project at El Abra with production commencing January 2002;
|
|
|
curtailment of mill throughput at Bagdad to approximately
one-half capacity in January 2002, followed by an increase in
mill throughput to approximately 80 percent in January
2003, and an increase in production in January 2004, reaching
full capacity in the 2004 second quarter;
|
|
|
curtailment of mill throughput at Sierrita to approximately
one-half capacity in January 2002, followed by an increase in
production in January 2004, reaching full capacity in the 2004
fourth quarter;
|
|
|
temporary closure of the Miami mine and refinery in January
2002; partial curtailment of Miamis smelter throughput in
January 2003, followed by restart at full capacity in the 2004
second quarter; permanent closure of the Miami refinery in the
2005 second quarter;
|
S-256
|
|
|
curtailment of Chino operations beginning in the 1998 fourth
quarter, followed by temporary shut-down of the concentrator in
March 2001 and temporary closure of the mine and smelter in
January 2002; a partial restart of mining for leach material in
April 2003, with a full restart of mining for leach materials in
September 2003; an increase in milling operations to
80 percent of capacity in the 2004 third quarter; permanent
closure of the Chino smelter in the 2005 second quarter;
|
|
|
partial curtailment at Tyrone beginning in September 2003;
Tyrone mining operations were temporarily curtailed in 2004 to
focus on stockpile reclamation. A combination of mining and
reclamation activities were conducted in 2005, and continued
through 2006, as Tyrone focuses on site reclamation while mining
its remaining ore reserves. Tyrone SX/EW operations continue at
a declining production rate;
|
|
|
restart of Ojos del Salado underground mining and milling
operations in the 2004 second quarter;
|
|
|
partial curtailment of Henderson operations beginning in the
2000 second quarter to 18 million pounds, followed by
increases in annual production to approximately 28 million
pounds in 2004, 32 million pounds in 2005 and
37 million pounds in 2006;
|
|
|
Morenci concentrator, which had been idled since 2001, was
restarted in the 2006 second quarter; and
|
|
|
completion of the expansion at Cerro Verde Mine in the 2006
fourth quarter. The expansion permits the mining of a primary
sulfide ore body beneath the leachable ore body currently in
production. Once it reaches full production, the expansion will
allow the mine to triple annual production from approximately
100,000 tons of copper to 300,000 tons. In addition, the
expansion will allow the mine to produce an average of
approximately 3,900 tons of molybdenum per year for the next
10 years.
|
S-257
Phelps Dodge
copper production data, by source
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
(Thousand
tons)
|
|
2006
|
|
2005
|
|
2004
|
|
2003
|
|
2002
|
|
|
Material
mined(a)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Morenci
|
|
|
271,713
|
|
|
255,887
|
|
|
234,491
|
|
|
237,338
|
|
|
248,505
|
Bagdad
|
|
|
63,646
|
|
|
64,093
|
|
|
61,194
|
|
|
48,935
|
|
|
42,912
|
Sierrita
|
|
|
60,633
|
|
|
63,358
|
|
|
53,231
|
|
|
35,525
|
|
|
23,066
|
Chino
|
|
|
63,276
|
|
|
65,060
|
|
|
43,443
|
|
|
12,299
|
|
|
220
|
Tyrone
|
|
|
22,154
|
|
|
28,840
|
|
|
1,647
|
|
|
16,319
|
|
|
45,515
|
Candelaria
|
|
|
107,188
|
|
|
105,344
|
|
|
106,585
|
|
|
108,442
|
|
|
109,211
|
Ojos del Salado
|
|
|
3,190
|
|
|
2,800
|
|
|
836
|
|
|
|
|
|
|
Cerro Verde
|
|
|
72,811
|
|
|
68,620
|
|
|
75,727
|
|
|
72,965
|
|
|
75,982
|
El Abra
|
|
|
84,865
|
|
|
85,140
|
|
|
83,705
|
|
|
87,682
|
|
|
76,831
|
|
|
|
|
|
|
Total material mined
|
|
|
749,476
|
|
|
739,142
|
|
|
660,859
|
|
|
619,505
|
|
|
622,242
|
Less 15% undivided interest at
Morenci
|
|
|
40,757
|
|
|
38,383
|
|
|
35,174
|
|
|
35,601
|
|
|
37,276
|
|
|
|
|
|
|
Material mined on a consolidated
basis
|
|
|
708,719
|
|
|
700,759
|
|
|
625,685
|
|
|
583,904
|
|
|
584,966
|
Less minority participants
shares previously accounted for on a pro rata basis:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Chino(b)
|
|
|
|
|
|
|
|
|
|
|
|
3,785
|
|
|
73
|
Candelaria(c)
|
|
|
21,438
|
|
|
21,069
|
|
|
21,317
|
|
|
21,688
|
|
|
21,842
|
Ojos del
Salado(d)
|
|
|
638
|
|
|
15
|
|
|
|
|
|
|
|
|
|
Cerro
Verde(e)
|
|
|
33,813
|
|
|
23,810
|
|
|
13,252
|
|
|
12,769
|
|
|
13,297
|
El
Abra(f)
|
|
|
41,584
|
|
|
41,719
|
|
|
41,015
|
|
|
42,964
|
|
|
37,647
|
|
|
|
|
|
|
Material mined on a pro rata basis
|
|
|
611,246
|
|
|
614,146
|
|
|
550,101
|
|
|
502,698
|
|
|
512,107
|
|
|
|
|
|
|
Mill ore processed
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Morenci
|
|
|
4,504
|
|
|
|
|
|
|
|
|
|
|
|
|
Bagdad
|
|
|
27,826
|
|
|
26,592
|
|
|
27,157
|
|
|
26,103
|
|
|
19,783
|
Sierrita
|
|
|
38,439
|
|
|
39,199
|
|
|
34,885
|
|
|
26,654
|
|
|
21,439
|
Chino
|
|
|
9,418
|
|
|
12,604
|
|
|
4,895
|
|
|
|
|
|
|
Cerro Verde
|
|
|
834
|
|
|
|
|
|
|
|
|
|
|
|
|
Candelaria(g)
|
|
|
23,640
|
|
|
25,064
|
|
|
27,318
|
|
|
26,407
|
|
|
28,507
|
Ojos del Salado
|
|
|
3,068
|
|
|
2,586
|
|
|
742
|
|
|
|
|
|
|
|
|
|
|
|
|
Total mill ore processed
|
|
|
107,729
|
|
|
106,045
|
|
|
94,997
|
|
|
79,164
|
|
|
69,729
|
Less 15% undivided interest at
Morenci
|
|
|
676
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Mill ore processed on a
consolidated basis
|
|
|
107,053
|
|
|
106,045
|
|
|
94,997
|
|
|
79,164
|
|
|
69,729
|
Less minority participants
shares previously accounted for on a pro rata basis:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cerro
Verde(e)
|
|
|
387
|
|
|
|
|
|
|
|
|
|
|
|
|
Candelaria(c)
|
|
|
4,728
|
|
|
5,013
|
|
|
5,464
|
|
|
5,281
|
|
|
5,701
|
Ojos del
Salado(d)
|
|
|
614
|
|
|
12
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Mill ore processed on a pro rata
basis
|
|
|
101,324
|
|
|
101,020
|
|
|
89,533
|
|
|
73,883
|
|
|
64,028
|
|
|
|
|
|
|
S-258
Phelps Dodge copper production
data, by source (continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
(Thousand
tons)
|
|
2006
|
|
2005
|
|
2004
|
|
2003
|
|
2002
|
|
|
Leach ore placed in
stockpiles
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Morenci
|
|
|
253,879
|
|
|
239,052
|
|
|
224,918
|
|
|
228,940
|
|
|
241,955
|
Bagdad(h)
|
|
|
28,530
|
|
|
23,857
|
|
|
23,627
|
|
|
|
|
|
328
|
Sierrita
|
|
|
6,013
|
|
|
1,888
|
|
|
1,330
|
|
|
375
|
|
|
170
|
Chino(h)
|
|
|
19,339
|
|
|
28,103
|
|
|
30,799
|
|
|
11,066
|
|
|
198
|
Tyrone(h)
|
|
|
14,615
|
|
|
20,328
|
|
|
18,185
|
|
|
10,722
|
|
|
34,835
|
Cerro Verde
|
|
|
29,720
|
|
|
22,839
|
|
|
22,628
|
|
|
21,014
|
|
|
24,096
|
El
Abra(h)
|
|
|
73,851
|
|
|
83,620
|
|
|
71,361
|
|
|
80,604
|
|
|
71,224
|
|
|
|
|
|
|
Total leach ore placed in stockpiles
|
|
|
425,947
|
|
|
419,687
|
|
|
392,848
|
|
|
352,721
|
|
|
372,806
|
Less 15% undivided interest at
Morenci
|
|
|
38,082
|
|
|
35,858
|
|
|
33,738
|
|
|
34,341
|
|
|
36,293
|
|
|
|
|
|
|
Leach ore placed in stockpiles on a
consolidated basis
|
|
|
387,865
|
|
|
383,829
|
|
|
359,110
|
|
|
318,380
|
|
|
336,513
|
Less minority participants
shares previously accounted for on a pro rata basis:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Chino(b)
|
|
|
|
|
|
|
|
|
|
|
|
3,376
|
|
|
66
|
Cerro
Verde(e)
|
|
|
13,802
|
|
|
8,025
|
|
|
3,959
|
|
|
3,677
|
|
|
4,217
|
El
Abra(f)
|
|
|
36,187
|
|
|
40,974
|
|
|
34,967
|
|
|
39,496
|
|
|
34,900
|
|
|
|
|
|
|
Leach ore placed in stockpiles on a
pro rata basis
|
|
|
337,876
|
|
|
334,830
|
|
|
320,184
|
|
|
271,831
|
|
|
297,330
|
|
|
S-259
Phelps Dodge
copper production data, by source (continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
(Thousand
tons)
|
|
2006
|
|
2005
|
|
2004
|
|
2003
|
|
2002
|
|
|
Grade of ore mined
percent copper
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Morenci mill
|
|
|
0.56
|
|
|
|
|
|
|
|
|
|
|
|
|
Morenci leach
|
|
|
0.33
|
|
|
0.28
|
|
|
0.29
|
|
|
0.28
|
|
|
0.28
|
Bagdad mill
|
|
|
0.33
|
|
|
0.40
|
|
|
0.41
|
|
|
0.43
|
|
|
0.43
|
Bagdad leach
|
|
|
0.14
|
|
|
0.10
|
|
|
0.09
|
|
|
|
|
|
0.29
|
Sierrita mill
|
|
|
0.23
|
|
|
0.22
|
|
|
0.25
|
|
|
0.29
|
|
|
0.32
|
Sierrita leach
|
|
|
0.18
|
|
|
0.20
|
|
|
0.23
|
|
|
0.26
|
|
|
0.21
|
Chino mill
|
|
|
0.67
|
|
|
0.51
|
|
|
0.81
|
|
|
|
|
|
|
Chino leach
|
|
|
0.35
|
|
|
0.26
|
|
|
0.35
|
|
|
0.80
|
|
|
0.29
|
Tyrone leach
|
|
|
0.19
|
|
|
0.26
|
|
|
0.17
|
|
|
0.34
|
|
|
0.35
|
Candelaria mill
|
|
|
0.87
|
|
|
0.79
|
|
|
0.89
|
|
|
0.97
|
|
|
0.84
|
Ojos del Salado mill
|
|
|
0.99
|
|
|
1.35
|
|
|
1.57
|
|
|
|
|
|
|
Cerro Verde mill
|
|
|
0.56
|
|
|
|
|
|
|
|
|
|
|
|
|
Cerro Verde leach
|
|
|
0.55
|
|
|
0.59
|
|
|
0.66
|
|
|
0.60
|
|
|
0.55
|
El Abra leach
|
|
|
0.41
|
|
|
0.43
|
|
|
0.47
|
|
|
0.49
|
|
|
0.50
|
Average copper grade
mill
|
|
|
0.47
|
|
|
0.46
|
|
|
0.52
|
|
|
0.56
|
|
|
0.56
|
Average copper grade
leach
|
|
|
0.34
|
|
|
0.31
|
|
|
0.33
|
|
|
0.37
|
|
|
0.35
|
Copper production
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Morenci:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Concentrate
|
|
|
16.5
|
|
|
|
|
|
|
|
|
|
|
|
|
Electrowon
|
|
|
391.3
|
|
|
400.0
|
|
|
420.3
|
|
|
421.2
|
|
|
412.7
|
Bagdad:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Concentrate
|
|
|
58.7
|
|
|
84.8
|
|
|
82.1
|
|
|
82.5
|
|
|
68.4
|
Electrowon
|
|
|
24.0
|
|
|
15.8
|
|
|
28.0
|
|
|
24.5
|
|
|
15.6
|
Sierrita(i):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Concentrate
|
|
|
73.6
|
|
|
71.8
|
|
|
73.5
|
|
|
66.3
|
|
|
60.0
|
Electrowon
|
|
|
7.2
|
|
|
7.5
|
|
|
4.0
|
|
|
9.3
|
|
|
16.2
|
Chino:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Concentrate
|
|
|
52.9
|
|
|
50.7
|
|
|
29.8
|
|
|
|
|
|
|
Electrowon
|
|
|
40.0
|
|
|
54.1
|
|
|
61.9
|
|
|
39.9
|
|
|
53.8
|
Tyrone:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Electrowon
|
|
|
31.8
|
|
|
40.5
|
|
|
43.1
|
|
|
56.9
|
|
|
69.9
|
Miami:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Electrowon
|
|
|
9.5
|
|
|
12.3
|
|
|
9.8
|
|
|
17.8
|
|
|
10.5
|
Bisbee:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Precipitate
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
0.1
|
Tohono:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Electrowon
|
|
|
2.6
|
|
|
2.5
|
|
|
|
|
|
|
|
|
|
Candelaria:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Concentrate
|
|
|
187.0
|
|
|
179.3
|
|
|
220.5
|
|
|
234.5
|
|
|
219.5
|
Ojos del Salado:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Concentrate
|
|
|
27.3
|
|
|
31.1
|
|
|
10.4
|
|
|
|
|
|
|
Cerro Verde:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Concentrate
|
|
|
4.5
|
|
|
|
|
|
|
|
|
|
|
|
|
Electrowon
|
|
|
106.4
|
|
|
103.1
|
|
|
97.6
|
|
|
96.3
|
|
|
95.3
|
El Abra:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Electrowon
|
|
|
241.0
|
|
|
232.2
|
|
|
240.3
|
|
|
249.8
|
|
|
248.2
|
|
|
S-260
Phelps Dodge copper production
data, by source (continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
(Thousand
tons)
|
|
2006
|
|
2005
|
|
2004
|
|
2003
|
|
2002
|
|
|
Manufacturing(j)
|
|
|
5.6
|
|
|
2.3
|
|
|
2.3
|
|
|
6.6
|
|
|
5.4
|
|
|
|
|
|
|
Total copper production
|
|
|
1,279.9
|
|
|
1,288.0
|
|
|
1,323.6
|
|
|
1,305.6
|
|
|
1,275.6
|
Less 15% undivided interest at
Morenci
|
|
|
61.2
|
|
|
60.0
|
|
|
63.0
|
|
|
63.3
|
|
|
61.9
|
|
|
|
|
|
|
Copper production on a consolidated
basis
|
|
|
1,218.7
|
|
|
1,228.0
|
|
|
1,260.6
|
|
|
1,242.3
|
|
|
1,213.7
|
Less minority participants
shares previously accounted for on a pro rata basis:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Chino(b)
|
|
|
|
|
|
|
|
|
|
|
|
12.5
|
|
|
17.9
|
Candelaria(c)
|
|
|
37.4
|
|
|
35.9
|
|
|
44.1
|
|
|
46.9
|
|
|
43.9
|
Ojos del
Salado(d)
|
|
|
5.4
|
|
|
0.1
|
|
|
|
|
|
|
|
|
|
Cerro
Verde(e)
|
|
|
51.5
|
|
|
35.9
|
|
|
17.1
|
|
|
16.8
|
|
|
16.7
|
El
Abra(f)
|
|
|
118.1
|
|
|
113.8
|
|
|
117.7
|
|
|
122.4
|
|
|
121.7
|
Manufacturing(j)
|
|
|
|
|
|
|
|
|
|
|
|
1.2
|
|
|
1.4
|
|
|
|
|
|
|
Copper production on a pro rata
basis
|
|
|
1,006.3
|
|
|
1,042.3
|
|
|
1,081.7
|
|
|
1,042.5
|
|
|
1,012.1
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
S-261
Phelps Dodge
copper sales data, by source
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
(Thousand
tons)
|
|
2006
|
|
2005
|
|
2004
|
|
2003
|
|
2002
|
|
|
Copper
sales:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
From own
mines(k):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Morenci
|
|
|
407.3
|
|
|
400.0
|
|
|
420.3
|
|
|
421.2
|
|
|
412.7
|
Bagdad
|
|
|
82.6
|
|
|
104.4
|
|
|
111.9
|
|
|
111.0
|
|
|
92.3
|
Sierrita
|
|
|
80.6
|
|
|
82.8
|
|
|
79.2
|
|
|
79.3
|
|
|
83.8
|
Chino
|
|
|
92.7
|
|
|
104.8
|
|
|
91.7
|
|
|
40.7
|
|
|
53.7
|
Tyrone
|
|
|
31.8
|
|
|
40.5
|
|
|
43.1
|
|
|
56.9
|
|
|
69.9
|
Miami
|
|
|
9.5
|
|
|
14.5
|
|
|
10.9
|
|
|
20.0
|
|
|
15.2
|
Bisbee
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
0.1
|
Tohono
|
|
|
2.6
|
|
|
2.5
|
|
|
|
|
|
|
|
|
|
Candelaria
|
|
|
185.0
|
|
|
179.7
|
|
|
223.2
|
|
|
234.3
|
|
|
218.3
|
Ojos del Salado
|
|
|
27.5
|
|
|
30.9
|
|
|
10.3
|
|
|
|
|
|
|
Cerro Verde
|
|
|
107.1
|
|
|
102.7
|
|
|
98.2
|
|
|
95.6
|
|
|
94.9
|
El Abra
|
|
|
243.3
|
|
|
233.3
|
|
|
240.8
|
|
|
251.8
|
|
|
254.1
|
Manufacturing(j)
|
|
|
5.6
|
|
|
2.3
|
|
|
2.3
|
|
|
6.6
|
|
|
5.9
|
|
|
|
|
|
|
Total copper sales from own mines
|
|
|
1,275.6
|
|
|
1,298.4
|
|
|
1,331.9
|
|
|
1,317.4
|
|
|
1,300.9
|
Less 15% undivided interest at
Morenci
|
|
|
61.1
|
|
|
60.0
|
|
|
63.0
|
|
|
63.3
|
|
|
61.9
|
|
|
|
|
|
|
Copper sales from own mines on a
consolidated basis
|
|
|
1,214.5
|
|
|
1,238.4
|
|
|
1,268.9
|
|
|
1,254.1
|
|
|
1,239.0
|
Less minority participants
shares previously accounted for on a pro rata basis:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Chino(b)
|
|
|
|
|
|
|
|
|
|
|
|
13.3
|
|
|
17.9
|
Candelaria(c)
|
|
|
37.0
|
|
|
36.0
|
|
|
44.6
|
|
|
46.9
|
|
|
43.7
|
Ojos del
Salado(d)
|
|
|
5.5
|
|
|
0.1
|
|
|
|
|
|
|
|
|
|
Cerro
Verde(e)
|
|
|
49.7
|
|
|
36.4
|
|
|
17.2
|
|
|
16.7
|
|
|
16.6
|
El
Abra(f)
|
|
|
119.2
|
|
|
114.3
|
|
|
118.0
|
|
|
123.4
|
|
|
124.5
|
Manufacturing(j)
|
|
|
|
|
|
|
|
|
|
|
|
1.2
|
|
|
1.8
|
|
|
|
|
|
|
Copper sales from own mines on a
pro rata basis
|
|
|
1,003.1
|
|
|
1,051.6
|
|
|
1,089.1
|
|
|
1,052.6
|
|
|
1,034.5
|
Purchased copper:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Candelaria(c)
|
|
|
3.1
|
|
|
23.1
|
|
|
37.1
|
|
|
22.1
|
|
|
35.8
|
El
Abra(f)
|
|
|
|
|
|
|
|
|
|
|
|
7.3
|
|
|
56.5
|
Manufacturing(j)
|
|
|
364.1
|
|
|
369.5
|
|
|
394.0
|
|
|
274.6
|
|
|
267.7
|
Sales
|
|
|
0.6
|
|
|
18.1
|
|
|
1.9
|
|
|
70.5
|
|
|
83.0
|
|
|
|
|
|
|
Total purchased copper
|
|
|
367.8
|
|
|
410.7
|
|
|
433.0
|
|
|
374.5
|
|
|
443.0
|
|
|
|
|
|
|
Total copper sales on a
consolidated
basis(l)
|
|
|
1,582.3
|
|
|
1,649.1
|
|
|
1,701.9
|
|
|
N/A
|
|
|
N/A
|
|
|
|
|
|
|
Total copper sales on a pro rata
basis(l)
|
|
|
N/A
|
|
|
N/A
|
|
|
N/A
|
|
|
1,427.1
|
|
|
1,477.5
|
|
|
S-262
Phelps Dodge
other metal production and sales
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006
|
|
2005
|
|
2004
|
|
2003
|
|
2002
|
|
|
Gold
(thousand ounces)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total production
|
|
|
131
|
|
|
134
|
|
|
134
|
|
|
129
|
|
|
132
|
Less minority participants
shares previously accounted for on a pro rata basis:
|
|
|
22
|
|
|
20
|
|
|
23
|
|
|
26
|
|
|
24
|
|
|
|
|
|
|
Net Phelps Dodge share
|
|
|
109
|
|
|
114
|
|
|
111
|
|
|
103
|
|
|
108
|
|
|
|
|
|
|
Sales(k)
|
|
|
95
|
|
|
114
|
|
|
112
|
|
|
108
|
|
|
136
|
|
|
|
|
|
|
Silver
(thousand ounces)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total production
|
|
|
3,595
|
|
|
3,090
|
|
|
3,018
|
|
|
2,754
|
|
|
2,582
|
Less minority participants
shares previously accounted for on a pro rata basis:
|
|
|
420
|
|
|
250
|
|
|
284
|
|
|
265
|
|
|
225
|
|
|
|
|
|
|
Net Phelps Dodge share
|
|
|
3,175
|
|
|
2,840
|
|
|
2,734
|
|
|
2,489
|
|
|
2,357
|
|
|
|
|
|
|
Sales(k)
|
|
|
3,419
|
|
|
2,866
|
|
|
3,249
|
|
|
2,292
|
|
|
3,317
|
|
|
|
|
|
|
Molybdenum
(thousand pounds)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Primary molybdenum
Henderson
|
|
|
37,071
|
|
|
32,201
|
|
|
27,520
|
|
|
22,247
|
|
|
20,517
|
By-product production
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sierrita
|
|
|
19,974
|
|
|
18,610
|
|
|
22,041
|
|
|
21,167
|
|
|
14,986
|
Bagdad
|
|
|
10,300
|
|
|
10,952
|
|
|
7,910
|
|
|
8,580
|
|
|
9,462
|
Chino
|
|
|
814
|
|
|
543
|
|
|
18
|
|
|
|
|
|
|
|
|
|
|
|
|
Total production
|
|
|
68,159
|
|
|
62,306
|
|
|
57,489
|
|
|
51,994
|
|
|
44,965
|
|
|
|
|
|
|
Sales Net Phelps Dodge
share from own
mines(k)
|
|
|
68,785
|
|
|
59,947
|
|
|
63,108
|
|
|
54,158
|
|
|
46,665
|
Purchased molybdenum
|
|
|
8,349
|
|
|
12,830
|
|
|
12,844
|
|
|
8,199
|
|
|
7,393
|
|
|
|
|
|
|
Total sales
|
|
|
77,134
|
|
|
72,777
|
|
|
75,952
|
|
|
62,357
|
|
|
54,058
|
|
|
|
|
|
|
Sulfuric acid
(thousand tons)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Copper
smelters(m)
|
|
|
675.8
|
|
|
726.1
|
|
|
722.0
|
|
|
647.6
|
|
|
748.6
|
Molybdenum(m)
|
|
|
155.3
|
|
|
130.5
|
|
|
122.5
|
|
|
116.5
|
|
|
114.3
|
|
|
|
|
|
|
Total production
|
|
|
831.1
|
|
|
856.6
|
|
|
844.5
|
|
|
764.1
|
|
|
862.9
|
|
|
|
|
|
|
Copper
smelters(m)
|
|
|
57.3
|
|
|
98.6
|
|
|
99.0
|
|
|
45.5
|
|
|
14.5
|
Molybdenum(m)
|
|
|
157.1
|
|
|
144.8
|
|
|
121.4
|
|
|
117.9
|
|
|
115.4
|
|
|
|
|
|
|
Total sales
|
|
|
214.4
|
|
|
243.4
|
|
|
220.4
|
|
|
163.4
|
|
|
129.9
|
|
|
S-263
Prices
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(per
pound)
|
|
2006
|
|
2005
|
|
2004
|
|
2003
|
|
2002
|
|
|
COMEX copper
price(n)
|
|
$
|
3.09
|
|
|
1.68
|
|
|
1.29
|
|
|
0.81
|
|
|
0.72
|
LME
copper
price(o)
|
|
$
|
3.05
|
|
|
1.67
|
|
|
1.30
|
|
|
0.81
|
|
|
0.71
|
Metals
Week
molybdenum Dealer Oxide mean
price(p)
|
|
$
|
24.75
|
|
|
31.73
|
|
|
16.41
|
|
|
5.32
|
|
|
3.77
|
|
|
Phelps Dodge
manufacturing and sales production
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006
|
|
2005
|
|
2004
|
|
2003
|
|
2002
|
|
|
Smelters(q)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total copper (thousand tons)
|
|
|
189.6
|
|
|
218.9
|
|
|
214.4
|
|
|
200.8
|
|
|
243.8
|
Less minority participants
shares previously accounted for on a pro rata basis
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
0.5
|
|
|
|
|
|
|
Net Phelps Dodge share
|
|
|
189.6
|
|
|
218.9
|
|
|
214.4
|
|
|
200.8
|
|
|
243.3
|
|
|
|
|
|
|
Refineries(r)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Copper (thousand tons)
|
|
|
281.8
|
|
|
295.0
|
|
|
308.4
|
|
|
284.6
|
|
|
319.6
|
Gold (thousand
ounces)(s)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
79.0
|
Silver (thousand
ounces)(s)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,786.0
|
Rod(t)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total copper (thousand tons)
|
|
|
981.8
|
|
|
1,008.1
|
|
|
1,014.6
|
|
|
825.8
|
|
|
850.6
|
|
|
|
|
|
(a)
|
|
Included material mined for
leaching operations, excluded material mined from stockpiles.
|
|
(b)
|
|
Reflected a one-third partnership
interest in Chino Mines Company from January 1, 2002, to
December 18, 2003 (minority interest acquired by PDMC on
December 19, 2003).
|
|
(c)
|
|
Reflected a 20 percent
partnership interest in Candelaria.
|
|
(d)
|
|
Reflected a 20 percent
partnership interest in Ojos del Salado beginning
December 23, 2005.
|
|
(e)
|
|
Reflected a 17.5 percent
equity interest in Cerro Verde through May 31, 2005, and a
46.4 percent equity interest beginning June 1, 2005.
|
|
(f)
|
|
Reflected a 49 percent
partnership interest in El Abra.
|
|
(g)
|
|
Included mill ore from stockpiles.
|
|
(h)
|
|
Leach ore placed in the stockpiles
included previously considered waste material that is now being
leached.
|
|
(i)
|
|
Excluded 8.3 million pounds of
copper sulfate production, which has a copper content of
approximately 25 percent of an electrowon copper cathode.
|
|
(j)
|
|
Included smelter production from
custom receipts and flux as well as tolling gains or losses.
|
|
(k)
|
|
Excluded sales of purchased copper,
molybdenum, silver and gold.
|
|
(l)
|
|
Beginning in 2004, reflected full
consolidation of El Abra and Candelaria, 2003 and prior
reflected El Abra and Candelaria on a pro rata basis
(51 percent and 80 percent, respectively).
|
|
(m)
|
|
Sulfuric acid production resulted
from smelter and molybdenum air quality control operations;
sales do not include internal usage.
|
|
(n)
|
|
New York Commodity Exchange annual
average spot price per pound cathodes.
|
|
(o)
|
|
London Metal Exchange annual
average spot price per pound cathodes.
|
|
(p)
|
|
Annual Metals Week
molybdenum Dealer Oxide mean price per pound as
quoted in Platts Metals Week.
|
|
(q)
|
|
Included production from purchased
concentrates and copper smelted for others on a toll basis.
|
|
(r)
|
|
Included production from purchased
material and copper refined for others on a toll basis.
|
|
(s)
|
|
El Paso closed its precious
metals processing facility in the 2002 fourth quarter.
|
|
(t)
|
|
Included rod, wire, oxygen-free
billets/cakes, scrap and other shapes.
|
S-264
Other
mining
Other mining includes Phelps Dodges worldwide mineral
exploration and development programs, a process technology
center whose primary activities are improving existing processes
and developing new cost-competitive technologies, other
ancillary operations and mining investments.
Exploration
Phelps Dodges exploration groups primary objectives
are to increase PDMCs ore reserve base through discoveries
and joint ventures and, where appropriate, to diversify into
other metals, minerals and geographic areas. Exploration is
focused on finding large-scale copper and copper/gold deposits
in the four principal copper-producing regions of the world:
southwest U.S./Mexico, South American Cordillera, Central Africa
and Australasia, as well as in other highly prospective areas.
This group operates in more than 15 countries and maintains
offices in Australia, Brazil, Bulgaria, Canada, Chile, China,
central Africa, Macedonia, Mexico, Peru, Russia, Serbia, the
Philippines, the United States and Zambia.
In 2006, Phelps Dodge expended $97.4 million on worldwide
exploration, including feasibility studies, compared with
$81.0 million in 2005 and $35.6 million in 2004. The
increase in exploration for 2006 primarily was due to increased
exploration in central Africa, mostly associated with Tenke
Fungurume. Approximately 33 percent of the 2006
expenditures occurred in the United States, with approximately
28 percent being spent at Phelps Dodges U.S. mine
sites, and the remainder for support of U.S. and international
exploration activities. This compares with 36 percent in
2005 (31 percent at U.S. mine sites) and 40 percent in
2004 (31 percent at U.S. mine sites). In addition,
approximately 45 percent was spent in central Africa and
approximately 10 percent was spent in South America, including
amounts spent at Phelps Dodges South American mine sites.
The balance of exploration expenditures was spent principally in
Europe, Canada, Australia and the Philippines.
During 2006, exploration programs continued at some of Phelps
Dodges existing copper operations. At the Morenci mine, a
reserve addition was added based on definition drilling of the
Garfield and Shannon deposits. In the Safford district, Phelps
Dodge continued exploration drilling of the Lone Star deposit
situated about four miles from the Dos Pobres ore body. Phelps
Dodge also continued underground and surface drilling at Ojos
del Salado.
In August 2002, Phelps Dodge announced it had replaced BHP
Billiton as option holder under an existing agreement among BHP
Billiton, Tenke Mining Corp. and others to acquire a controlling
interest and operatorship in the Tenke Fungurume copper/cobalt
project in the DRC. On January 16, 2004, Phelps Dodge
Exploration Corporation entered into a joint venture agreement
with Tenke Holdings Limited with respect to the exploration,
development and, if warranted, commercial production associated
with the Tenke Fungurume copper/cobalt mineral deposit. On
November 2, 2005, Phelps Dodge, through a wholly owned
subsidiary, exercised its option to acquire a controlling
interest in the Tenke Fungurume copper/cobalt mining concessions
in the Katanga province of the DRC. The action came after the
government of the DRC and Gecamines, a state-owned mining
company, executed amended agreements governing development of
the concessions and after approval by DRC presidential decree.
Phelps Dodge now holds an effective 57.75 percent interest
in the project, along with TMC at 24.75 percent and
Gecamines at 17.5 percent (non-dilutable). Phelps Dodge
will be the operator of the project as it is developed and put
into production. As part of the transaction, Gecamines will
receive
S-265
asset transfer payments totaling $50 million, of which
$15 million was paid in November 2005, that are in addition
to $50 million of asset transfer payments made to Gecamines
prior to Phelps Dodge acquiring controlling interest in the
project. The remaining asset transfer payments will be paid over
a period of approximately four years as specified project
milestones are reached. Phelps Dodge is solely responsible for
funding the next $10 million of asset transfer payments.
Thereafter, Phelps Dodge will be responsible for funding
70 percent of the remaining asset transfer payments.
On December 6, 2006, the Phelps Dodge board of directors
conditionally approved the development of the Tenke Fungurume
copper/cobalt mining project, with final approval contingent
upon finalizing a series of agreements with SNEL, the
state-owned electric utility company serving the region. The
initial project will include development of the mine as well as
copper and cobalt processing facilities, and will require a
capital investment of approximately $650 million. Phelps
Dodge and TMC are responsible for funding 70 percent and 30
percent, respectively, of any advances for project development.
Earthwork activity for Tenke Fungurume has commenced with
initial focus on roads, plant-site cleaning and
construction-camp installation. Phelps Dodge anticipates the
commencement of production in late 2008 or early 2009, with
initial production of approximately 250 million pounds of
copper (approximately 144 million pounds for PDs
share) and approximately 18 million pounds of cobalt
(approximately 10 million pounds for PDs share) per
year for the first 10 years.
On September 16, 2005, the federal Bureau of Land
Management (BLM) completed an Arizona land exchange with Phelps
Dodge. This action allowed Phelps Dodge to advance its
development of a copper mining operation approximately eight
miles north of Safford, Arizona, which will include development
of the Dos Pobres and San Juan copper ore bodies.
On February 1, 2006, the Phelps Dodge board of directors
conditionally approved development of the new copper mine near
Safford with final approval contingent upon receiving certain
state permits needed for the mine. In May 2006, Phelps Dodge
received an aquifer protection permit from the Water Quality
Division of the Arizona Department of Environmental Quality
(ADEQ), and, in early July 2006, received an air quality permit
from the Air Quality Division of ADEQ. Phelps Dodge has received
all requisite permits and commenced construction in early August
2006. The Safford mine will require a capital investment of
approximately $550 million. During 2006, approximately
$100 million was spent on the project.
The two deposits, Dos Pobres and San Juan, contain an estimated
total of 616 million tons of leachable reserves with an ore
grade of 0.36 percent copper. Phelps Dodge anticipates that
the Safford mine will be in production during the first half of
2008, with full copper production initially expected to
approximate 240 million pounds per year. Life of the
operation is expected to be at least 18 years.
In December 2004, Phelps Dodge Mining (Zambia) Ltd., a
subsidiary of Phelps Dodge Corporation, sold the remaining
portion (49 percent) of the Lumwana exploration property to
Equinox Minerals Ltd. for $5.0 million in cash and a 1
percent future production royalty. Lumwana is a copper deposit
in the Zambian copper belt located in northwestern Zambia.
Production at Lumwana is expected to commence in 2008.
In mid-2004, Phelps Dodge transferred a 53 percent interest
in the Ambatovy nickel/cobalt deposit in central Madagascar to
Dynatec as Dynatec had completed its portion of a joint
S-266
venture agreement. In February 2005, Phelps Dodge sold its
remaining 47 percent interest in the project to Dynatec in
exchange for 20.9 million Dynatec common shares, subject to
certain holding restrictions, resulting in a 9.9 percent
interest in Dynatec Corporation. Phelps Dodge also received 100
preferred shares of Dynatec Corporation (BVI) Inc., a wholly
owned subsidiary of Dynatec Corporation. The preferred shares
are subject to a put/call arrangement that upon certain
triggering events, including the commencement of commercial
production, would entitle Phelps Dodge to receive in the form of
cash and stock the difference between $70 million and the
then-current value of the 20.9 million Dynatec shares held
by Phelps Dodge, if the value of its Dynatec shares is less than
$70 million. Construction on the Ambatovy mine is expected
to commence in mid-2007.
Process
technology
The objective of PDMCs process technology center (PTC)
based in Safford, Arizona, is to enhance and strengthen Phelps
Dodges competitive position in the world copper market.
The PTC provides metallurgical process development capabilities,
process optimization services, metallurgical testing and
advanced material characterization services to meet the needs of
PDMC and its operations. The PTC is ISO-9001-2000 certified. The
activities at PTC are directed at the development of new,
cost-competitive, step change technologies and the
continuous improvement of existing processes. A strong focus is
maintained on the effective implementation, transfer and sharing
of technology within PDMC operations and projects. The PTC
employs approximately 125 engineers, scientists and technical
support staff. The facilities include:
|
|
|
a large-diameter, column-leach facility for testing
run-of-mine
material, which is capable of processing up to approximately 600
tons of ore annually;
|
|
|
a continuous SX/EW test facility capable of producing
approximately 1.5 tons of copper cathode per day;
|
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|
a small-diameter, column-leach facility with a capacity of about
250 individual tests per year for crushed material;
|
|
|
a metallurgical laboratory for the development of biological
leaching processes and enhancements, and other biological
applications;
|
|
|
a demonstration facility for production of new copper products;
and
|
|
|
a
state-of-the-art,
material-characterization laboratory with advanced mineralogy,
analytical chemistry and metallography capabilities.
|
The principal areas of activity include hydrometallurgy
(leaching, solution extraction and electrowinning), mineral
processing (crushing, grinding and flotation), material
characterization, environmental technology, new copper products
and technical information services. Some of the most important
projects and milestones in 2006 were as follows:
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The high-temperature, concentrate pressure-leaching
demonstration plant at the Bagdad mine continued to operate
throughout 2006. The high temperature (i.e.,
225oC) mode
of operation provides the Bagdad operation with a significant
portion of the sulfuric acid required for its low-grade
stockpile leaching operations. In 2005, this facility was used
to test and demonstrate medium-temperature, pressure-leaching
and direct-electrowinning technology for use at Morenci and
other potential future applications.
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The design and construction of a concentrate-leaching facility
at Morenci was advanced on schedule during 2006. This facility
is being installed in conjunction with a restart of the Morenci
concentrator to process chalcopyrite-containing ores from
Western Copper, Garfield
|
S-267
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|
and other areas of the mine. The concentrate-leaching facility
will utilize Phelps Dodges proprietary medium-temperature,
pressure-leaching and direct-electrowinning technology that was
demonstrated at Bagdad in 2005. The facility is expected to be
in operation by mid-2007 with copper production projected to be
approximately 150 million pounds per year. To date,
approximately $128 million (PDs share) has been spent
for the concentrate-leach, direct-electrowinning facility and
restart of the concentrator, of which approximately
$112 million (PDs share) was spent during 2006.
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|
Construction and commissioning of a Central Analytical Service
Center (CASC) to provide routine analytical services for
PDMCs operations in Arizona and New Mexico was completed
in early 2006. The facility, located in Safford, Arizona,
replaces most analytical functions and capabilities at Phelps
Dodge mining operations in Arizona and New Mexico, and provides
high-quality, timely and cost-effective analytical services to
PDMCs operations.
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Proprietary technology for heap and stockpile leaching of
low-grade chalcopyrite ores was advanced, including the
continued operation of a large-scale
(27-million-ton)
demonstration plant at Bagdad and the construction of a large,
engineered, stockpile leaching operation at Morenci.
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|
The development of cost-effective, heap-leaching options for
primary sulfide material at El Abra continued to be advanced
during the year. Biological heap leaching is expected to provide
an alternative technology to conventional milling, flotation and
smelting of bornite-rich primary sulfide ore at El Abra starting
in 2010.
|
|
|
Investigation and commercial demonstration of alternative
technologies to reduce the cost of copper electrowinning
continued during 2006.
|
|
|
The commercial demonstration of proprietary alternative copper
products and production techniques, specifically electrowon
copper powder, was advanced during 2006.
|
|
|
Phelps Dodge continued the operation and optimization of a
facility at Bisbee, Arizona, using technology owned by BioteQ
(Vancouver, Canada) to recover copper as a sulfide precipitate
from low-grade, copper-bearing solution.
|
Total expenditures for PTC in 2006 were approximately
$33 million, compared with $45 million in 2005 and
$26 million in 2004. PDMC intends to advance all of the
aforementioned research and development projects aggressively in
2007; however, there is no assurance that any of the
non-commercial technologies will be commercialized.
Other ancillary
operations
Phelps Dodges Tohono copper operation in south central
Arizona includes an SX/EW facility capable of producing copper
cathode. It is located on land leased from the Tohono
Oodham Nation (the Nation). Ore mining at Tohono ceased in
July 1997, but copper cathode production continued from existing
leach stockpiles until early 1999 at which time the site was
placed on
care-and-maintenance
status. As a result of higher copper prices, the facility
restarted operations in the 2004 fourth quarter to recover
copper from existing leach stockpiles. Cathode production
commenced in January 2005.
Mining
investments
Through June 15, 2005, Phelps Dodge owned a
14.0 percent interest in Southern Peru Copper Corporation
(SPCC), which operates two open-pit copper mines, two
concentrators, an SX/EW operation, a smelter and a refinery in
Peru.
S-268
On June 15, 2005, Phelps Dodge sold all of its SPCC common
shares in an underwritten offering for a net price of $40.635
per share (based on a market price of $42.00 per share less
underwriting fees). This transaction resulted in a special,
pre-tax gain of $438.4 million ($388.0 million
after-tax).
SPCCs results are not included in Phelps Dodges
prior years earnings because Phelps Dodge accounted for
its investment in SPCC on a cost basis. During 2005, Phelps
Dodge received dividend payments of $40.5 million from
SPCC, compared with $26.7 million in 2004.
Phelps Dodge owns an investment in First Quantum Minerals Ltd.
(First Quantum), which is a Canadian mining and metals company
whose principal activities include mineral exploration,
development, mining and the production of copper cathode and
concentrate, gold and sulfuric acid. Phelps Dodge accounts for
its investment in First Quantum as an
available-for-sale
security, which had a fair value of $75.7 million at
December 31, 2006.
Ore
reserves
Ore reserves are those estimated quantities of proven and
probable material that may be economically mined and processed
for extraction of their constituent values. Estimates of Phelps
Dodges ore reserves are based upon engineering evaluations
of assay values derived from samplings of drill holes and other
openings. In Phelps Dodges opinion, the sites for such
samplings are spaced sufficiently closely and the geologic
characteristics of the deposits are sufficiently well defined to
render the estimates reliable. The ore reserve estimates include
assessments of the resource, mining and metallurgy as well as
consideration of economic, marketing, legal, environmental,
social and governmental factors, including projected long-term
prices for copper and molybdenum and Phelps Dodges
estimate of future cost trends. Third-party consultants are
employed to audit the ore reserves of three properties each year
on a rotational basis.
Phelps Dodges calculations of its ore reserves are based
on its mine designs for each property. In addition to the
evaluations and assessments referred to above, Phelps Dodge uses
several additional factors to determine mine designs that can
limit the amount of material classified as reserves, but which
it believes maximizes the value of future cash flows for each
mine by eliminating the mining of material that does not add to
the net present value of the property. Time-value concepts
recognize, for example, the elapsed time between mining of
overburden and the mining of ore. Phelps Dodges mine
design concepts also recognize the amount of capital and other
expenditures required to extract ore reserves over the life of
the mine. Finally, cutoff-grade strategies are implemented to
maximize time-valued cash flows. Phelps Dodge believes its ore
reserve estimation methodology is prudent and consistent with
appropriate industry standards. The following table summarizes
the lowest cutoff ore grades utilized to define ore reserves.
S-269
|
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|
|
|
|
|
|
|
|
|
|
|
As of December
31, 2006
|
|
|
|
|
|
Crushed or
|
|
|
ROM
|
Property
|
|
Mill
%
|
|
|
agitation
leach %
|
|
|
leach
%
|
|
|
Morenci
|
|
|
0.31
|
|
|
|
0.25
|
|
|
|
0.03
|
Candelaria
|
|
|
0.25
|
|
|
|
N/A
|
|
|
|
N/A
|
El Abra
|
|
|
N/A
|
|
|
|
0.26
|
|
|
|
0.05
|
Miami
|
|
|
N/A
|
|
|
|
N/A
|
|
|
|
0.04
|
Ojos del Salado
|
|
|
0.85
|
|
|
|
N/A
|
|
|
|
N/A
|
Tyrone
|
|
|
N/A
|
|
|
|
N/A
|
|
|
|
0.07
|
Bagdad
|
|
|
0.19
|
(a)
|
|
|
N/A
|
|
|
|
0.07
|
Cerro Verde
|
|
|
0.23
|
|
|
|
0.15
|
|
|
|
0.10
|
Chino
|
|
|
0.33
|
|
|
|
N/A
|
|
|
|
0.10
|
Sierrita
|
|
|
0.23
|
(a)
|
|
|
N/A
|
|
|
|
0.07
|
Cobre
|
|
|
N/A
|
|
|
|
N/A
|
|
|
|
0.07
|
Safford
|
|
|
N/A
|
|
|
|
0.12
|
|
|
|
0.08
|
Tenke Fungurume
|
|
|
N/A
|
|
|
|
1.04
|
(b)
|
|
|
N/A
|
Primary molybdenum
properties:
|
|
|
|
|
|
|
|
|
|
|
|
Henderson
|
|
|
0.15
|
|
|
|
N/A
|
|
|
|
N/A
|
Climax
|
|
|
0.08
|
|
|
|
N/A
|
|
|
|
N/A
|
|
|
|
|
|
(a)
|
|
Equivalent copper cutoffs based on
molybdenum price of $5.00 per pound.
|
|
(b)
|
|
Equivalent copper cutoff based on
cobalt price of $12.00 per pound.
|
Proven and probable ore reserves at December 31, 2006 and
2005, for each of Phelps Dodges operating, curtailed and
development properties are summarized on the following pages.
S-270
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total ore
reserves estimated at December 31,
2006(a)
|
|
|
|
|
|
|
|
|
|
|
|
|
Leachable
reserves
|
|
|
Phelps
|
|
|
|
Millable
reserves
|
|
|
Crushed
leach
|
|
|
Run-of-mine
(ROM)
|
|
|
Dodge
|
|
|
|
Million
|
|
|
%
|
|
|
%
|
|
|
Million
|
|
|
%
|
|
|
Million
|
|
|
%
|
|
|
Interest
|
|
|
|
tons
|
|
|
Copper
|
|
|
Moly
|
|
|
tons
|
|
|
Copper
|
|
|
tons
|
|
|
Copper
|
|
|
(%)
|
|
|
|
|
Developed properties
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Copper
properties
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Morenci(b)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Proven reserves
|
|
|
267.5
|
|
|
|
0.52
|
|
|
|
|
|
|
|
495.3
|
|
|
|
0.58
|
|
|
|
2,388.6
|
|
|
|
0.19
|
|
|
|
|
|
Probable reserves
|
|
|
2.9
|
|
|
|
0.64
|
|
|
|
|
|
|
|
22.5
|
|
|
|
0.50
|
|
|
|
108.3
|
|
|
|
0.21
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
270.4
|
|
|
|
0.52
|
|
|
|
|
|
|
|
517.8
|
|
|
|
0.57
|
|
|
|
2,496.9
|
|
|
|
0.19
|
|
|
|
85.0
|
|
Candelaria(c)(d)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Proven reserves
|
|
|
283.0
|
|
|
|
0.64
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Probable reserves
|
|
|
17.8
|
|
|
|
0.72
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
300.8
|
|
|
|
0.64
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
80.0
|
|
El
Abra(e)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Proven reserves
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
517.3
|
|
|
|
0.54
|
|
|
|
416.1
|
|
|
|
0.26
|
|
|
|
|
|
Probable reserves
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
159.1
|
|
|
|
0.55
|
|
|
|
82.2
|
|
|
|
0.34
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
676.4
|
|
|
|
0.54
|
|
|
|
498.3
|
|
|
|
0.28
|
|
|
|
51.0
|
|
Miami(f)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Proven reserves
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
93.0
|
|
|
|
0.41
|
|
|
|
|
|
Probable reserves
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2.7
|
|
|
|
0.30
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
95.7
|
|
|
|
0.41
|
|
|
|
100.0
|
|
Ojos del
salado(c)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Proven reserves
|
|
|
7.2
|
|
|
|
1.14
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Probable reserves
|
|
|
4.8
|
|
|
|
1.14
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
12.0
|
|
|
|
1.14
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
80.0
|
|
Tyrone(g)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Proven reserves
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
80.9
|
|
|
|
0.36
|
|
|
|
|
|
Probable reserves
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
13.7
|
|
|
|
0.23
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
94.6
|
|
|
|
0.34
|
|
|
|
100.0
|
|
|
|
S-271
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total ore
reserves estimated at December 31,
2006(a)
|
|
|
|
|
|
|
|
|
|
|
|
|
Leachable
reserves
|
|
|
Phelps
|
|
|
|
Millable
reserves
|
|
|
Crushed
leach
|
|
|
Run-of-mine
(ROM)
|
|
|
Dodge
|
|
|
|
Million
|
|
|
%
|
|
|
%
|
|
|
Million
|
|
|
%
|
|
|
Million
|
|
|
%
|
|
|
Interest
|
|
|
|
tons
|
|
|
Copper
|
|
|
Moly
|
|
|
tons
|
|
|
Copper
|
|
|
tons
|
|
|
Copper
|
|
|
(%)
|
|
|
|
|
Copper and molybdenum
properties
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Bagdad(g)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Proven reserves
|
|
|
517.4
|
|
|
|
0.36
|
|
|
|
0.02
|
|
|
|
|
|
|
|
|
|
|
|
12.2
|
|
|
|
0.32
|
|
|
|
|
|
Probable reserves
|
|
|
27.8
|
|
|
|
0.29
|
|
|
|
0.02
|
|
|
|
|
|
|
|
|
|
|
|
1.8
|
|
|
|
0.28
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
545.2
|
|
|
|
0.35
|
|
|
|
0.02
|
|
|
|
|
|
|
|
|
|
|
|
14.0
|
|
|
|
0.32
|
|
|
|
100.0
|
|
Cerro
Verde(h)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Proven reserves
|
|
|
480.7
|
|
|
|
0.54
|
|
|
|
0.02
|
|
|
|
151.2
|
|
|
|
0.60
|
|
|
|
37.5
|
|
|
|
0.30
|
|
|
|
|
|
Probable reserves
|
|
|
1,070.4
|
|
|
|
0.44
|
|
|
|
0.01
|
|
|
|
135.6
|
|
|
|
0.43
|
|
|
|
44.2
|
|
|
|
0.22
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,551.1
|
|
|
|
0.47
|
|
|
|
0.02
|
|
|
|
286.8
|
|
|
|
0.52
|
|
|
|
81.7
|
|
|
|
0.26
|
|
|
|
53.56
|
|
Chino
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Proven reserves
|
|
|
53.9
|
|
|
|
0.68
|
|
|
|
0.03
|
|
|
|
|
|
|
|
|
|
|
|
120.5
|
|
|
|
0.43
|
|
|
|
|
|
Probable reserves
|
|
|
10.5
|
|
|
|
0.69
|
|
|
|
0.02
|
|
|
|
|
|
|
|
|
|
|
|
20.4
|
|
|
|
0.35
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
64.4
|
|
|
|
0.68
|
|
|
|
0.03
|
|
|
|
|
|
|
|
|
|
|
|
140.9
|
|
|
|
0.42
|
|
|
|
100.0
|
|
Sierrita
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Proven reserves
|
|
|
927.4
|
|
|
|
0.26
|
|
|
|
0.03
|
|
|
|
|
|
|
|
|
|
|
|
9.9
|
|
|
|
0.18
|
|
|
|
|
|
Probable reserves
|
|
|
91.6
|
|
|
|
0.24
|
|
|
|
0.03
|
|
|
|
|
|
|
|
|
|
|
|
5.2
|
|
|
|
0.18
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,019.0
|
|
|
|
0.26
|
|
|
|
0.03
|
|
|
|
|
|
|
|
|
|
|
|
15.1
|
|
|
|
0.18
|
|
|
|
100.0
|
|
Primary molybdenum
property
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Henderson
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Proven reserves
|
|
|
136.2
|
|
|
|
|
|
|
|
0.21
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Probable reserves
|
|
|
5.6
|
|
|
|
|
|
|
|
0.20
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
141.8
|
|
|
|
|
|
|
|
0.21
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
100.0
|
|
|
|
S-272
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total ore
reserves estimated at December 31, 2006
(continued)(a)
|
|
|
|
|
|
|
|
|
|
|
|
|
Leachable
reserves
|
|
|
Phelps
|
|
|
|
Millable
reserves
|
|
|
Crushed
leach
|
|
|
Run-of-mine
(ROM)
|
|
|
Dodge
|
|
|
|
Million
|
|
|
%
|
|
|
%
|
|
|
Million
|
|
|
%
|
|
|
Million
|
|
|
%
|
|
|
interest
|
|
|
|
tons
|
|
|
Copper
|
|
|
Moly
|
|
|
tons
|
|
|
Copper
|
|
|
tons
|
|
|
Copper
|
|
|
(%)
|
|
|
|
|
Undeveloped ore
reserves
require substantial capital investments to bring into production
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Copper
properties
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cobre(f)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Proven reserves
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
81.8
|
|
|
|
0.41
|
|
|
|
|
|
Probable reserves
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3.3
|
|
|
|
0.33
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
85.1
|
|
|
|
0.40
|
|
|
|
100.0
|
|
Safford(i)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Proven reserves
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
285.3
|
|
|
|
0.46
|
|
|
|
45.7
|
|
|
|
0.21
|
|
|
|
|
|
Probable reserves
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
194.2
|
|
|
|
0.31
|
|
|
|
90.3
|
|
|
|
0.20
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
479.5
|
|
|
|
0.40
|
|
|
|
136.0
|
|
|
|
0.20
|
|
|
|
100.0
|
|
|
|
Undeveloped ore
reserves
require substantial capital investments to bring into production
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Primary molybdenum
property
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Climax(f)(j)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Proven reserves
|
|
|
64.2
|
|
|
|
|
|
|
|
0.22
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Probable reserves
|
|
|
92.2
|
|
|
|
|
|
|
|
0.16
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
156.4
|
|
|
|
|
|
|
|
0.19
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
100.0
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Phelps
|
|
|
Agitation leach
reserves
|
|
Dodge
|
|
|
Million
|
|
%
|
|
%
|
|
interest
|
|
|
tons
|
|
Copper
|
|
Cobalt
|
|
(%)
|
|
|
Copper and cobalt
property
|
|
|
|
|
|
|
|
|
|
|
|
|
Tenke
Fungurume(k)
|
|
|
|
|
|
|
|
|
|
|
|
|
Proven reserves
|
|
|
24.2
|
|
|
2.24
|
|
|
0.30
|
|
|
|
Probable reserves
|
|
|
89.7
|
|
|
2.05
|
|
|
0.31
|
|
|
|
|
|
|
|
|
|
|
|
|
113.9
|
|
|
2.09
|
|
|
0.31
|
|
|
57.75
|
|
|
S-273
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total ore
reserves estimated at December 31,
2005(a)
|
|
|
|
|
|
|
|
|
|
|
|
|
Leachable
reserves
|
|
|
Phelps
|
|
|
|
Millable
reserves
|
|
|
Crushed
leach
|
|
|
Run-of-mine
(ROM)
|
|
|
Dodge
|
|
|
|
Million
|
|
|
%
|
|
|
%
|
|
|
Million
|
|
|
%
|
|
|
Million
|
|
|
%
|
|
|
interest
|
|
|
|
tons
|
|
|
Copper
|
|
|
Moly
|
|
|
tons
|
|
|
Copper
|
|
|
tons
|
|
|
Copper
|
|
|
(%)
|
|
|
|
|
Developed ore reserves
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Copper properties
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Morenci
|
|
|
247.6
|
|
|
|
0.49
|
|
|
|
|
|
|
|
587.5
|
|
|
|
0.54
|
|
|
|
2,490.7
|
|
|
|
0.19
|
|
|
|
85.0
|
|
Candelaria
|
|
|
339.0
|
|
|
|
0.73
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
80.0
|
|
El Abra
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
227.7
|
|
|
|
0.47
|
|
|
|
226.4
|
|
|
|
0.32
|
|
|
|
51.0
|
|
Miami
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
112.1
|
|
|
|
0.37
|
|
|
|
100.0
|
|
Ojos del Salado
|
|
|
15.1
|
|
|
|
1.33
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
80.0
|
|
Tyrone
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
49.3
|
|
|
|
0.29
|
|
|
|
100.0
|
|
Copper and molybdenum
properties
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Bagdad
|
|
|
618.9
|
|
|
|
0.35
|
|
|
|
0.02
|
|
|
|
|
|
|
|
|
|
|
|
16.3
|
|
|
|
0.31
|
|
|
|
100.0
|
|
Cerro Verde
|
|
|
1,392.0
|
|
|
|
0.49
|
|
|
|
0.02
|
|
|
|
268.1
|
|
|
|
0.50
|
|
|
|
97.1
|
|
|
|
0.29
|
|
|
|
53.56
|
|
Chino
|
|
|
72.6
|
|
|
|
0.70
|
|
|
|
0.02
|
|
|
|
|
|
|
|
|
|
|
|
156.0
|
|
|
|
0.40
|
|
|
|
100.0
|
|
Sierrita
|
|
|
1,061.6
|
|
|
|
0.26
|
|
|
|
0.03
|
|
|
|
|
|
|
|
|
|
|
|
26.1
|
|
|
|
0.18
|
|
|
|
100.0
|
|
Primary molybdenum
property
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Henderson
|
|
|
150.7
|
|
|
|
|
|
|
|
0.21
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
100.0
|
|
Undeveloped ore
reserves
require substantial capital investments to bring into production
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Copper properties
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cobre
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
110.3
|
|
|
|
0.35
|
|
|
|
100.0
|
|
Safford
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
455.3
|
|
|
|
0.40
|
|
|
|
82.7
|
|
|
|
0.21
|
|
|
|
100.0
|
|
Primary molybdenum
property
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Climax
|
|
|
156.4
|
|
|
|
|
|
|
|
0.19
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
100.0
|
|
|
|
|
|
|
(a)
|
|
Total ore reserves estimated
(i) are presented on a 100% basis (i.e., include 100%
Candelaria, El Abra, Morenci, Ojos del Salado, Cerro Verde and
Tenke Fungurume), (ii) include only in-situ tonnages and
(iii) exclude stockpiled ores.
|
|
(b)
|
|
Morenci ore reserves increased with
the inclusion of additional ore reserves in the Garfield and
Shannon areas.
|
|
(c)
|
|
Candelaria and Ojos del Salado
deposits also contained 0.004 ounces and 0.010 ounces of gold
per ton, respectively.
|
|
(d)
|
|
Candelaria ore reserves included
6.3 million tons of underground ore reserves from the
Candelaria Norte area. Candelaria recoverable pounds decreased
due to higher costs and a new resource model that lowered copper
grades.
|
|
(e)
|
|
El Abra amounts include oxide leach
and new sulfide leach reserves at December 31, 2006, which
were based on a recently updated feasibility study.
|
|
(f)
|
|
Miami and Climax properties have
been on
care-and-maintenance
status with no mining taking place; Cobre had limited activity
to improve and establish access to mining areas.
|
|
(g)
|
|
Bagdad and Tyrone ore reserves
reflected new pit designs based on updated slope and economic
parameters.
|
|
(h)
|
|
Cerro Verde millable ore reserves
reflect its recently completed mill project.
|
|
(i)
|
|
Safford leach deposit is in
development and is expected to be in production during the first
half of 2008.
|
|
(j)
|
|
Significant capital investment is
required prior to production from these molybdenum reserves.
|
|
(k)
|
|
Tenke Fungurume ore reserves were
included based on a recently updated feasibility study.
|
S-274
Average
drill-hole spacing at ore reserve properties
The following table sets forth the average drill-hole spacing
for proven and probable ore reserves by process types:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As of December
31, 2006
|
|
|
Proven (average
spacing-feet)
|
|
Probable (average
spacing-feet)
|
Property
|
|
Mill
|
|
Leach
|
|
Mill
|
|
Leach
|
|
|
Morenci
|
|
|
283
|
|
|
283
|
|
|
400
|
|
|
400
|
Candelaria
|
|
|
115
|
|
|
N/A
|
|
|
230
|
|
|
N/A
|
El Abra
|
|
|
N/A
|
|
|
233
|
|
|
N/A
|
|
|
328
|
Miami
|
|
|
N/A
|
|
|
200
|
|
|
N/A
|
|
|
300
|
Ojos del Salado
|
|
|
82
|
|
|
N/A
|
|
|
164
|
|
|
N/A
|
Tyrone
|
|
|
N/A
|
|
|
283
|
|
|
N/A
|
|
|
283
|
Bagdad
|
|
|
190
|
|
|
81
|
|
|
441
|
|
|
323
|
Cerro Verde
|
|
|
164
|
|
|
164
|
|
|
328
|
|
|
328
|
Chino
|
|
|
141
|
|
|
200
|
|
|
200
|
|
|
283
|
Sierrita
|
|
|
223
|
|
|
144
|
|
|
347
|
|
|
242
|
Cobre
|
|
|
150
|
|
|
200
|
|
|
200
|
|
|
300
|
Safford
|
|
|
N/A
|
|
|
200
|
|
|
N/A
|
|
|
400
|
Tenke Fungurume
|
|
|
N/A
|
|
|
164
|
|
|
N/A
|
|
|
328
|
Henderson
|
|
|
65
|
|
|
N/A
|
|
|
290
|
|
|
N/A
|
Climax
|
|
|
200
|
|
|
N/A
|
|
|
200
|
|
|
N/A
|
|
|
Metallurgical
recovery
The following table sets forth the average expected
metallurgical recovery by process type:
|
|
|
|
|
|
|
|
|
|
|
|
|
As of December
31, 2006
|
|
|
Copper
|
|
Molybdenum
|
Property
|
|
Mill
%(a)
|
|
Leach
%(b)
|
|
Mill
%(c)
|
|
|
Copper and copper/molybdenum
properties
|
|
|
|
|
|
|
|
|
|
Morenci
|
|
|
78.8
|
|
|
55.1
|
|
|
N/A
|
Candelaria
|
|
|
91.1
|
|
|
N/A
|
|
|
N/A
|
El
Abra(d)
|
|
|
N/A
|
|
|
53.7
|
|
|
N/A
|
Miami
|
|
|
N/A
|
|
|
61.6
|
|
|
N/A
|
Ojos del Salado
|
|
|
89.8
|
|
|
N/A
|
|
|
N/A
|
Tyrone
|
|
|
N/A
|
|
|
64.3
|
|
|
N/A
|
Bagdad
|
|
|
86.1
|
|
|
44.9
|
|
|
75.6
|
Cerro Verde
|
|
|
86.3
|
|
|
74.2
|
|
|
53.9
|
Chino
|
|
|
77.5
|
|
|
65.3
|
|
|
25.0
|
Sierrita
|
|
|
83.6
|
|
|
60.1
|
|
|
81.1
|
Cobre
|
|
|
N/A
|
|
|
61.9
|
|
|
N/A
|
Safford
|
|
|
N/A
|
|
|
61.7
|
|
|
N/A
|
Primary molybdenum
properties
|
|
|
|
|
|
|
|
|
|
Henderson
|
|
|
N/A
|
|
|
N/A
|
|
|
86.8
|
Climax
|
|
|
N/A
|
|
|
N/A
|
|
|
85.1
|
|
|
S-275
|
|
|
|
|
|
|
|
|
|
Copper
|
|
Cobalt
|
|
|
agitation
|
|
agitation
|
Property
|
|
leach
%
|
|
leach
%
|
|
|
Copper/cobalt property
|
|
|
|
|
|
|
Tenke
Fungurume(e)
|
|
|
95.0
|
|
|
83.5
|
|
|
|
|
|
(a)
|
|
Mill recoveries include expected
mill and smelter recoveries and an allowance for concentrate
transportation losses.
|
|
(b)
|
|
Leach recoveries are the expected
total recoveries over multiple leach cycles.
|
|
(c)
|
|
Molybdenum recoveries include mill
recoveries and roaster deductions.
|
|
(d)
|
|
El Abra average leach recoveries
include both oxides and sulfide ores.
|
|
(e)
|
|
Tenke Fungurume long-term cobalt
metal recoveries are estimated to average 83.3 percent
based on refined cobalt metal production. Cobalt recoveries in
hydroxide form are estimated to average 85.0 percent.
|
Mill and leach
stockpiles
Stockpiled copper-bearing material that has been removed from
the mine, and for which Phelps Dodge has reasonable certainty of
processing, is summarized below. Phelps Dodge begins
capitalization of costs for mill and leach stockpiles when it
has reasonable certainty that the material will be processed.
The capitalized costs are evaluated periodically to ensure
carrying amounts are stated at the lower of cost or market.
Effective January 1, 2004, for accounting purposes, El Abra
(51 percent) and Candelaria (80 percent) are fully
consolidated. The Phelps Dodge pro rata basis in the tables
below reflects its ownership interests in El Abra
(51 percent), Candelaria (80 percent), Ojos del Salado
(80 percent), Cerro Verde (53.56 percent) and Morenci
(85 percent).
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As of December
31, 2006
|
|
|
|
|
Contained
|
|
|
|
|
|
|
Stockpile
|
|
copper
|
|
Recovery
|
|
Recoverable
|
(In
million tons)
|
|
material
|
|
(%)*
|
|
(%)
|
|
copper
|
|
|
Mill stockpiles:
|
|
|
|
|
|
|
|
|
|
|
|
|
100% basis
|
|
|
111
|
|
|
0.47
|
|
|
82.5
|
|
|
0.4
|
Consolidated basis
|
|
|
|
|
|
|
|
|
|
|
|
0.4
|
Phelps Dodge pro rata basis
|
|
|
|
|
|
|
|
|
|
|
|
0.3
|
Leach stockpiles:
|
|
|
|
|
|
|
|
|
|
|
|
|
100% basis
|
|
|
9,100
|
|
|
0.27
|
|
|
5.6
|
|
|
1.4
|
Consolidated basis
|
|
|
|
|
|
|
|
|
|
|
|
1.4
|
Phelps Dodge pro rata basis
|
|
|
|
|
|
|
|
|
|
|
|
1.2
|
|
|
|
|
|
*
|
|
Copper grade of ore when placed.
|
S-276
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As of December
31, 2005
|
|
|
|
|
Contained
|
|
|
|
|
|
|
Stockpile
|
|
copper
|
|
Recovery
|
|
Recoverable
|
(In
million tons)
|
|
material
|
|
(%)*
|
|
(%)
|
|
copper
|
|
|
Mill stockpiles:
|
|
|
|
|
|
|
|
|
|
|
|
|
100% basis
|
|
|
101
|
|
|
0.47
|
|
|
83.0
|
|
|
0.4
|
Consolidated basis
|
|
|
|
|
|
|
|
|
|
|
|
0.4
|
Phelps Dodge pro rata basis
|
|
|
|
|
|
|
|
|
|
|
|
0.3
|
Leach stockpiles:
|
|
|
|
|
|
|
|
|
|
|
|
|
100% basis
|
|
|
8,737
|
|
|
0.27
|
|
|
5.8
|
|
|
1.4
|
Consolidated basis
|
|
|
|
|
|
|
|
|
|
|
|
1.3
|
Phelps Dodge pro rata basis
|
|
|
|
|
|
|
|
|
|
|
|
1.2
|
|
|
|
|
|
*
|
|
Copper grade of ore when placed.
|
Phelps Dodge employs reasonable estimation methods to determine
copper contained in mill and leach stockpiles.
Mill
stockpiles
Mill stockpiles contain low-grade ore that has been extracted
from the mine and is available for processing to recover the
contained copper by milling, concentrating, smelting and
refining, or alternatively, by concentrate leaching. The
quantity of material delivered to the stockpiles is based on
surveyed volumes of mined material and daily production records.
Sampling and assaying of blasthole cuttings determine the
estimated copper grades of the material delivered to the mill
stockpiles.
Expected copper recovery rates are determined by metallurgical
testing. The recoverable copper in mill stockpiles can be
extracted into copper concentrate almost immediately upon
processing. Estimates of copper contained in mill stockpiles are
adjusted as material is added or removed.
Leach
stockpiles
Leach stockpiles contain low-grade ore that has been extracted
from the mine and is available for processing to recover
contained copper through a leaching process. Leach stockpiles
are exposed to acidic solutions that dissolve contained copper
and deliver it in solution to extraction processing facilities.
The quantity of material is based on surveyed volumes of mined
material and daily production records. Sampling and assaying of
blasthole cuttings determine the estimated copper grade of
material delivered to leach stockpiles.
Expected copper recovery rates are determined using small-scale
laboratory tests, small- to large-scale column testing (which
simulates the production-scale process), historical trends and
other factors, including mineralogy of the ore and rock type.
Ultimate recovery of copper contained in leach stockpiles can
vary from a very low percentage to more than 90 percent
depending on several variables, including type of processing,
mineralogy and particle size of the rock. Although as much as
70 percent of the copper ultimately recoverable may be
extracted during the first year of processing, recovery of the
remaining copper may take many years.
S-277
The estimated recoverable copper contained in stockpiles at each
mine was as follows:
|
|
|
|
|
|
|
|
Year ended
December 31,
|
(In
million tons)
|
|
2006
|
|
2005
|
|
|
Mill stockpiles:
|
|
|
|
|
|
|
Candelaria
|
|
|
0.3
|
|
|
0.3
|
Cerro Verde
|
|
|
0.1
|
|
|
0.1
|
|
|
|
|
|
|
|
|
|
0.4
|
|
|
0.4
|
|
|
|
|
|
|
Leach stockpiles:
|
|
|
|
|
|
|
Morenci
|
|
|
0.3
|
|
|
0.2
|
El Abra
|
|
|
0.1
|
|
|
0.1
|
Tyrone
|
|
|
0.1
|
|
|
0.1
|
Bagdad
|
|
|
0.1
|
|
|
0.1
|
Cerro Verde
|
|
|
0.1
|
|
|
0.1
|
Chino
|
|
|
0.6
|
|
|
0.6
|
Sierrita
|
|
|
0.1
|
|
|
0.2
|
|
|
|
|
|
|
|
|
|
1.4
|
|
|
1.4
|
|
|
|
|
|
|
Total (100% basis)
|
|
|
1.8
|
|
|
1.8
|
|
|
|
|
|
|
Consolidated basis
|
|
|
1.8
|
|
|
1.7
|
Phelps Dodge pro rata basis
|
|
|
1.5
|
|
|
1.5
|
|
|
Note: Candelaria mill stockpiles are expected to be processed
late in the mines life as milling capacity is available.
Some of the Cerro Verde mill stockpiles will be processed during
initial mill
start-up
operations in 2007. Leach stockpiles are expected to be
processed over the lives of the respective mines.
Phelps Dodges estimated share of aggregate copper,
molybdenum and cobalt ore reserves was as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years ended
December 31,
|
|
|
2006
|
|
2005
|
|
2004
|
|
2003
|
|
2002
|
|
|
Milling reserves on a pro rata
basis (billion
tons)(a)
|
|
|
3.2
|
|
|
3.3
|
|
|
4.2
|
|
|
3.5
|
|
|
3.4
|
Leaching reserves on a pro rata
basis (billion
tons)(a)
|
|
|
4.5
|
|
|
4.1
|
|
|
4.5
|
|
|
4.0
|
|
|
4.3
|
Commercially recoverable copper
(million tons):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Ore reserves
|
|
|
19.5
|
|
|
17.7
|
|
|
23.2
|
|
|
19.5
|
|
|
19.6
|
Stockpiles and in-process
inventories
|
|
|
1.5
|
|
|
1.5
|
|
|
1.6
|
|
|
1.6
|
|
|
1.4
|
|
|
|
|
|
|
Total Phelps Dodge pro rata basis
|
|
|
21.0
|
|
|
19.2
|
|
|
24.8
|
|
|
21.1
|
|
|
21.0
|
Total consolidated
basis(b)
|
|
|
27.4
|
|
|
23.7
|
|
|
26.1
|
|
|
N/A
|
|
|
N/A
|
Commercially recoverable molybdenum
(billion pounds)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Phelps Dodge pro rata basis
|
|
|
1.8
|
|
|
1.9
|
|
|
2.1
|
|
|
2.0
|
|
|
2.1
|
Total consolidated basis
|
|
|
2.0
|
|
|
2.0
|
|
|
2.1
|
|
|
2.0
|
|
|
2.1
|
Commercially recoverable cobalt
(billion pounds)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Phelps Dodge pro rata basis
|
|
|
0.3
|
|
|
N/A
|
|
|
N/A
|
|
|
N/A
|
|
|
N/A
|
Total consolidated basis
|
|
|
0.6
|
|
|
N/A
|
|
|
N/A
|
|
|
N/A
|
|
|
N/A
|
|
|
|
|
|
(a)
|
|
Milling and leaching reserves would
have been 4.1 billion and 5.7 billion tons,
respectively, as of December 31, 2006, and 4.1 billion
and 4.9 billion tons, respectively, as of December 31,
2005, if El Abra, Candelaria, Cerro Verde, Morenci, Ojos del
Salado and Tenke were reflected on a 100 percent basis.
|
|
(b)
|
|
Commercially recoverable copper on
a 100 percent basis would have been 28.2 million and
24.5 million tons of copper, respectively, as of
December 31, 2006 and 2005, if Morenci was reflected on a
100 percent basis.
|
S-278
The increase in commercially recoverable copper at
December 31, 2006, was primarily due to the inclusion of
the Tenke Fungurume ore reserves and the El Abra sulfide leach
ore reserves, offset by current year production. The decrease in
commercially recoverable copper at December 31, 2005, was
primarily due to the reduction of Phelps Dodges interest
in Cerro Verde to 53.56 percent from 82.5 percent, new
pit designs at Bagdad, Cerro Verde, Chino, Cobre, Tyrone and
Candelaria, as well as 2005 production.
Copper and
molybdenum prices
The volatility of copper and molybdenum prices is reflected in
the following table, which gives the high, low and average COMEX
price of high-grade copper and the Platts Metals Week
mean price of molybdenum oxide for each of the last
15 years:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cents per pound
of copper COMEX
|
|
Dollars per pound
of molybdenum Dealer Oxide Platts Metals Week
|
Year
|
|
High
|
|
Low
|
|
Average
|
|
High
|
|
Low
|
|
Mean
|
|
|
1992
|
|
|
116
|
|
|
93
|
|
|
103
|
|
|
2.44
|
|
|
1.82
|
|
|
2.21
|
1993
|
|
|
107
|
|
|
72
|
|
|
85
|
|
|
2.80
|
|
|
1.82
|
|
|
2.32
|
1994
|
|
|
140
|
|
|
78
|
|
|
107
|
|
|
17.00
|
|
|
2.68
|
|
|
4.51
|
1995
|
|
|
146
|
|
|
121
|
|
|
135
|
|
|
17.50
|
|
|
3.90
|
|
|
8.08
|
1996
|
|
|
131
|
|
|
86
|
|
|
106
|
|
|
5.50
|
|
|
2.90
|
|
|
3.79
|
1997
|
|
|
123
|
|
|
76
|
|
|
104
|
|
|
4.90
|
|
|
3.52
|
|
|
4.31
|
1998
|
|
|
86
|
|
|
64
|
|
|
75
|
|
|
4.60
|
|
|
2.00
|
|
|
3.41
|
1999
|
|
|
85
|
|
|
61
|
|
|
72
|
|
|
2.90
|
|
|
2.48
|
|
|
2.65
|
2000
|
|
|
93
|
|
|
74
|
|
|
84
|
|
|
2.98
|
|
|
2.15
|
|
|
2.56
|
2001
|
|
|
87
|
|
|
60
|
|
|
73
|
|
|
2.65
|
|
|
2.15
|
|
|
2.36
|
2002
|
|
|
78
|
|
|
65
|
|
|
72
|
|
|
8.30
|
|
|
2.40
|
|
|
3.77
|
2003
|
|
|
104
|
|
|
71
|
|
|
81
|
|
|
7.80
|
|
|
3.15
|
|
|
5.32
|
2004
|
|
|
154
|
|
|
106
|
|
|
129
|
|
|
33.25
|
|
|
7.20
|
|
|
16.41
|
2005
|
|
|
228
|
|
|
140
|
|
|
168
|
|
|
40.00
|
|
|
26.00
|
|
|
31.73
|
2006
|
|
|
408
|
|
|
213
|
|
|
309
|
|
|
28.40
|
|
|
20.50
|
|
|
24.75
|
|
|
Phelps Dodges reported ore reserves are economic at the
most-recent three-year historical average COMEX copper price of
$2.02 per pound and the most-recent three-year historical
average molybdenum price of $24.30 per pound (Metals Week
Dealer Oxide mean price).
Phelps Dodge develops its business plans using a time horizon
that is reflective of the historical moving average for the full
price cycle. Through 2006, Phelps Dodge used a long-term average
COMEX price of $1.05 per pound of copper, an average molybdenum
price of $5.00 per pound (Metals Week Dealer Oxide mean
price) and an average cobalt price of $12.00 per pound, along
with near-term price forecasts reflective of the current price
environment, to develop mine plans and production schedules.
The per pound COMEX copper price during the past 10 years,
15 years and 20 years averaged $1.17, $1.13 and $1.12,
respectively. The per pound Metals Week Dealer Oxide
molybdenum mean price over the same periods averaged $9.73,
$7.88 and $6.66, respectively.
S-279
Mineralized
material
Phelps Dodge holds various properties containing mineralized
material that it believes could be brought into production
should market conditions warrant. Permitting and significant
capital expenditures would likely be required before operations
could commence at these properties. The deposits are estimated
to contain the following mineralized material as of
December 31, 2006:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Milling
material
|
|
Leaching
material
|
|
|
|
|
Millions
|
|
Percent
|
|
Percent
|
|
Percent
|
|
Millions
|
|
Percent
|
|
Percent
|
|
Phelps Dodge
|
Property
|
|
Location
|
|
of
tons
|
|
copper
|
|
molybdenum
|
|
cobalt
|
|
of
tons
|
|
copper
|
|
cobalt
|
|
interest
%
|
|
|
Operating copper
properties
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Morenci
|
|
Arizona
|
|
|
255
|
|
|
0.33
|
|
|
|
|
|
|
|
|
477
|
|
|
0.29
|
|
|
|
|
|
85.0
|
Candelaria(a)
|
|
Chile
|
|
|
61
|
|
|
0.53
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
80.0
|
El Abra
|
|
Chile
|
|
|
280
|
|
|
0.54
|
|
|
|
|
|
|
|
|
144
|
|
|
0.25
|
|
|
|
|
|
51.0
|
Tyrone
|
|
New Mexico
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
63
|
|
|
0.33
|
|
|
|
|
|
100.0
|
Operating copper/molybdenum
properties
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Bagdad
|
|
Arizona
|
|
|
830
|
|
|
0.32
|
|
|
0.02
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
100.0
|
Cerro Verde
|
|
Peru
|
|
|
624
|
|
|
0.36
|
|
|
0.01
|
|
|
|
|
|
8
|
|
|
0.46
|
|
|
|
|
|
53.56
|
Sierrita
|
|
Arizona
|
|
|
2,670
|
|
|
0.21
|
|
|
0.02
|
|
|
|
|
|
34
|
|
|
0.16
|
|
|
|
|
|
100.0
|
Non-operating copper
properties
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Ajo
|
|
Arizona
|
|
|
205
|
|
|
0.50
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
100.0
|
Cobre
|
|
New Mexico
|
|
|
3
|
|
|
0.94
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
100.0
|
Cochise/Bisbee
|
|
Arizona
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
276
|
|
|
0.47
|
|
|
|
|
|
100.0
|
Miami
|
|
Arizona
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
86
|
|
|
0.39
|
|
|
|
|
|
100.0
|
Safford
|
|
Arizona
|
|
|
233
|
|
|
0.73
|
|
|
|
|
|
|
|
|
52
|
|
|
0.10
|
|
|
|
|
|
100.0
|
Sanchez
|
|
Arizona
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
230
|
|
|
0.29
|
|
|
|
|
|
100.0
|
Lone Star
|
|
Arizona
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,600
|
|
|
0.38
|
|
|
|
|
|
100.0
|
Tohono
|
|
Arizona
|
|
|
276
|
|
|
0.70
|
|
|
|
|
|
|
|
|
404
|
|
|
0.63
|
|
|
|
|
|
100.0
|
Non-operating copper/ cobalt
property
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tenke Fungurume
|
|
DRC
|
|
|
82
|
|
|
3.11
|
|
|
|
|
|
0.28
|
|
|
28
|
|
|
3.05
|
|
|
0.35
|
|
|
57.75
|
Primary molybdenum
properties
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Henderson
|
|
Colorado
|
|
|
316
|
|
|
|
|
|
0.12
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
100.0
|
Climax underground
|
|
Colorado
|
|
|
87
|
|
|
|
|
|
0.25
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
100.0
|
Climax open pit
|
|
Colorado
|
|
|
327
|
|
|
|
|
|
0.12
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
100.0
|
|
|
|
|
|
(a)
|
|
Candelaria consists of both
open-pit and underground mines. The stated tonnage also contains
0.004 ounces of gold per ton.
|
Note: Mineralized material is a mineralized body that has been
delineated by appropriately spaced drilling and/or underground
sampling to support the reported tonnage and average grade of
metal(s). Such a deposit does not qualify as a reserve until
legal and economic feasibility are concluded based upon a
comprehensive evaluation of unit costs, grade, recoveries and
other material factors.
S-280
Sales and
competition
U.S. mining
operations
A majority of the copper produced or purchased at Phelps
Dodges U.S. Mining Operations is cast into rod. Rod sales
to outside wire and cable manufacturers constituted
approximately 74 percent of PDMCs U.S. sales in 2006,
75 percent in 2005 and 70 percent in 2004. The
remainder of Phelps Dodges U.S. copper sales is primarily
in the form of copper cathode or copper concentrate. Sales of
rod and cathode are made directly to wire and cable fabricators
and brass mills under contracts principally of a one-year
duration. Cathode and rod contract prices are generally based on
the prevailing COMEX copper monthly average spot price for
shipments in that period. Phelps Dodge generally sells its
copper rod and cathode produced at its U.S. Mining Operations at
a premium over COMEX prices.
South American
mines
Production from Phelps Dodges South American Mines is sold
as copper concentrate or as copper cathode. Phelps Dodges
Candelaria mine sells its production in the form of copper
concentrate primarily to copper smelters located in Japan and
elsewhere in Asia under long-term contracts. Production not
committed under long-term contracts is either shipped to North
America for smelting at Phelps Dodges Miami smelter (under
certain circumstances) or sold to other smelters or merchants. A
majority of Phelps Dodges Ojos del Salado concentrate
production is sold to local Chilean smelters. Copper concentrate
sold by Phelps Dodges South American operations primarily
is based on LME prices.
Most of Candelarias concentrate contracts allow for an
annual pricing election that must be declared prior to the
beginning of the contract year. The options allowed under this
pricing election are the monthly average price of either
(i) the month of shipment or (ii) the third calendar
month following the month of arrival of concentrates at
destination. During 2006, 2005 and 2004, approximately
90 percent of Candelarias concentrate sales were
priced on the basis of the third calendar month following the
month of arrival.
El Abra produces copper cathodes that are sold primarily under
annual or multi-year contracts to Asian or European rod or brass
mill customers or to merchants. Cerro Verde produces copper
cathode and concentrates. A majority of Phelps Dodges
Cerro Verde cathode production is shipped to Phelps Dodges
U.S. rod mills for processing. The remainder of Cerro
Verdes cathode production is sold under annual contracts
to South American customers or to merchants on a spot basis.
Cathode contract prices are generally based on the prevailing
LME copper monthly average spot price in the month of arrival.
The copper cathode sold by Phelps Dodges international
operations generally is sold at a premium over LME prices. In
December 2006, Cerro Verde began shipping copper concentrates,
which were priced on the basis of the third calendar month
following the month of arrival.
Worldwide copper
mining operations
Most of the refined copper Phelps Dodge sells is incorporated
into electrical wire and cable products worldwide for use in the
construction, electric utility, communications and
transportation industries. It also is used in industrial
machinery and equipment, consumer products and a variety of
other electrical and electronic applications.
When Phelps Dodge sells copper as rod, cathode and concentrate,
it competes, directly or indirectly, with many other sellers,
including at least two other U.S. primary producers, as well as
numerous foreign producers, metal merchants, custom refiners and
scrap dealers. Phelps
S-281
Dodges principal methods of competing include pricing,
product properties, product quality, customer service and
dependability of supply. Some major producers outside the United
States have cost advantages resulting from richer ore grades,
lower labor costs and, in some cases, a lack of strict
regulatory requirements. Phelps Dodge believes that its ongoing
programs to contain costs, improve productivity, employ new
technologies, and find large-scale copper and copper/gold
deposits will significantly narrow these cost advantages and
place us in a more competitive position with respect to a number
of its international competitors.
Other materials that compete with copper include aluminum,
plastics, stainless steel and fiber optics.
From time to time, Phelps Dodge engages in hedging programs
designed to enable it to realize current average prices for
metal delivered or committed to be delivered. Phelps Dodge also
has entered into price protection arrangements from time to
time, depending on market circumstances, to ensure a minimum
price for a portion of expected future sales.
Primary
molybdenum segment
Molybdic oxide is used primarily in the steel industry for
corrosion resistance, strengthening and heat resistance.
Approximately 80 percent of molybdenum production is used
in this application. Molybdenum chemicals are used in a number
of diverse applications such as lubricants, additives for water
treatment, feedstock for the production of pure molybdenum metal
and catalysts used for petroleum refining. Pure molybdenum metal
powder products are used in a number of diverse applications,
such as lighting, electronics and specialty steel alloys.
Approximately 60 percent of Phelps Dodges expected
2007 molybdenum production is committed for sale throughout the
world pursuant to annual or quarterly agreements based primarily
on prevailing market prices one month prior to the time of sale.
The metallurgical market for molybdenum is characterized by
cyclical and volatile prices, little product differentiation and
strong competition. The chemical market is more diverse and
contains more specialty products and segments. In both markets,
prices are influenced by production costs of domestic and
foreign competitors, worldwide economic conditions, world and
regional supply/demand balances, inventory levels, governmental
regulatory actions, currency exchange rates and other factors.
Molybdenum prices also are affected by the demand for end-use
products in, for example, the construction, transportation and
durable goods markets. A substantial portion of world molybdenum
is produced as a by-product of copper mining, which is
relatively insensitive to molybdenum price levels. By-product
production was estimated at approximately 65 percent of
global molybdenum production in 2006.
Prices, supply
and consumption
Worldwide copper
mining operations
Copper is an internationally traded commodity, and its price is
effectively determined by the major metals exchangesCOMEX,
the LME and the Shanghai Futures Exchange (SHFE). Prices on
these exchanges generally reflect the worldwide balance of
copper supply and demand, but also are influenced significantly,
from time to time, by speculative actions and by currency
exchange rates.
Copper is a critical component of the worlds
infrastructure. The demand for copper ultimately reflects the
rate of underlying world economic growth, particularly in
industrial production and construction. Coppers end-use
markets reflect its fundamental role in the world economy.
Coppers end-use markets (and their estimated shares of
total consumption) are (i) construction
S-282
(38 percent), (ii) electrical applications
(28 percent), (iii) industrial machinery
(13 percent), (iv) transportation (11 percent)
and (v) consumer products (10 percent). Since 1990,
refined copper consumption grew by an estimated compound annual
growth rate of 3.1 percent to 17.6 million tons,
according to published data by the World Bureau of Metals
Statistics (WBMS) and Phelps Dodges estimate for 2006.
This rate of increase was slightly higher than the growth rate
of 2.9 percent for world industrial production over the
same period. Asian copper consumption, led by China, has been
particularly strong, increasing by approximately 6 percent
from 1990. Asia now represents approximately half of the
worlds refined copper consumption, compared with
approximately 22 percent for Western Europe and
approximately 20 percent for the Americas.
From 1990 through 2006, refined copper production has grown at
an average annual rate of approximately 3 percent, based on
published data by the WBMS and Phelps Dodges estimates for
2006.
Copper consumption is closely associated with industrial
production and, therefore, tends to follow economic cycles.
During an expansion, demand for copper tends to increase,
thereby driving up the price. As a result, copper prices are
volatile and cyclical. During the past 15 years, the LME
price of copper averaged $1.126 per pound and ranged from a high
annual average price of $3.049 per pound in 2006 to a low annual
average price of 70.6 cents per pound in 2002. In addition,
during the past 15 years, the COMEX price of copper
averaged $1.135 per pound and has ranged from a high annual
average price of $3.089 per pound in 2006 to a low annual
average price of 71.6 cents per pound in 2002.
In 2006, the average COMEX price of $3.089 per pound was $1.407
above the average for 2005. Continued low global inventory
levels, improved consumption in most regions, increased
speculative investment in commodities and unanticipated
production shortfalls resulted in record high copper prices
throughout the year. During 2006, Phelps Dodge estimates global
refined copper production and copper consumption grew by
approximately 5 percent and 4 percent, respectively.
Consumption continued to be strong in Asia, specifically in
China, which experienced growth of approximately 5 percent
in 2006, a slightly slower pace than in prior years. In
addition, as a result of stronger economic activity, European
copper consumption improved, growing approximately 5 to
6 percent. During 2006, U.S. demand for copper was down
approximately 3 to 4 percent as a result of slowing in the
residential housing and auto markets. Visible exchange
inventories increased by approximately 86,000 metric tons over
the prior year to approximately 242,000 metric tons.
In 2005, the average COMEX price of $1.682 per pound was almost
40 cents above the prior years average. Critically low
global inventory levels combined with production shortfalls more
than offset the effects of lower than anticipated consumption
levels. Refined production was estimated to increase
approximately 4.9 percent
year-on-year
while consumption was estimated to increase by a modest
1 percent
year-on-year.
Consumption was again led by Asia, specifically China, which
grew at approximately 7.5 percent
year-on-year.
U.S. demand for copper cathode was down 7.0 percent for the
year due to de-stocking of inventory build in 2004. Exchange
inventories were up slightly, 32,000 metric tons over the prior
year, to approximately 156,000 metric tons.
In 2004, the average COMEX price of $1.290 per pound was almost
50 cents above the previous-year average. The large increase in
price was led by
year-on-year
consumption growth of approximately 7.5 percent. This was
only partially offset by a more modest growth in refined
production of 5.1 percent. Consumption was driven by Asia,
which Phelps Dodge estimates grew
S-283
approximately 9.7 percent
year-on-year
led by China, which experienced an estimated 15 percent
growth
year-on-year.
Demand also benefited from a recovery in the U.S. manufacturing
sector. Phelps Dodge estimates that U.S. copper consumption grew
by approximately 9.0 percent
year-on-year
in 2004. Production increases were drawn from restarted idled
capacity and brownfield expansions. Only one significant
greenfield project began production in 2004. The imbalance
between supply and demand drove exchange inventories down more
than 80 percent, or 675,000 metric tons.
Primary
molybdenum segment
Molybdenum demand is heavily dependent on the worldwide steel
industry, which uses the metal as a hardening and corrosion
inhibiting agent. Approximately 80 percent of molybdenum is used
for this application. The balance is used in specialty chemical
applications such as refinery catalysts, water treatment and
lubricants.
During 2006, primary mine production increased in both North
America and China, although production in China remains
difficult to estimate. By-product molybdenum production
decreased from 2005 levels primarily due to lower production in
South America. Tight supply of western, high-quality materials
continued throughout the first half of 2006 and eased in the
second half as demand slowed in the metallurgical segment.
Western roaster capacity constraints were reduced in 2006 as
increased capacity was realized and by-product supply decreased.
Overall, market fundamentals shifted from a supply deficit in
the first half of 2006 to a slight surplus late in the year,
with the overall year being relatively balanced.
Although prices were lower than those experienced in 2005, 2006
molybdenum prices remained at historically high levels. Annual
Metals Week Dealer Oxide mean prices averaged $24.75 per
pound in 2006, compared with $31.73 per pound in 2005 and $16.41
per pound in 2004. Strong demand, which has outpaced supply over
the past several years, has continued and inventory levels
throughout the industry remain low. The majority of Phelps
Dodges molybdenum sales are based on published pricing
(i.e., Platts Metals Week, Ryans Notes
or Metal Bulletin) plus a premium. The remaining
sales are priced on a fixed basis (capped), or on a variable
basis within certain ranges for periods of varying duration.
Given this mix of pricing, Phelps Dodge received an average
realized price of $21.86 per pound in 2006, compared with $25.88
per pound in 2005 and $12.65 per pound in 2004, reflecting a
broad mix of upgraded molybdenum products as well as
technical-grade molybdic oxide.
Costs
Worldwide copper
mining operations
Energy, including electricity, diesel fuel and natural gas,
represents a significant portion of production costs at Phelps
Dodges operations. To moderate or offset the impact of
increasing energy costs, Phelps Dodge uses a combination of
multi-year energy contracts put in place at various points in
the price cycle, as well as self-generation and diesel fuel and
natural gas hedging. Additionally, Phelps Dodge enters into
price protection programs for its diesel fuel and natural gas
purchases to protect against significant short-term upward
movements in energy prices while maintaining the flexibility to
participate in any favorable price movements. However, because
energy is a significant portion of Phelps Dodges
production costs, it could be negatively impacted by future
energy availability issues or increases in energy prices. For
example, as Phelps Dodges diesel fuel and natural gas
price protection programs were extended at gradually increasing
prices, its energy cost per pound of copper increased in 2006.
In 2007,
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Phelps Dodge may continue to experience higher energy costs if
prices remain at the levels experienced in 2006.
Phelps Dodge continues to explore alternatives to moderate or
offset the impact of increasing energy costs. In late 2004,
Phelps Dodge purchased a one-third interest in the partially
constructed Luna power plant located near Deming, New Mexico. In
April 2006, Luna became operational. Public Service Company of
New Mexico (PNM), a subsidiary of PNM Resources, and Tucson
Electric Power, a subsidiary of Unisource Energy Corporation,
partnered with Phelps Dodge in the purchase of Luna. Each
partner owns a one-third interest and each is responsible for a
third of the costs and expenses. PNM is the operating partner of
the plant. Approximately 190 megawatts, or one-third of the
plants electricity, is available to satisfy the
electricity demands of PDMCs New Mexico and Arizona
operations. Electricity in excess of PDMCs demand is sold
on the wholesale market. Phelps Dodges interest in this
efficient, low-cost plant, which utilizes natural gas, is
expected to continue to stabilize its southwest U.S.
operations energy costs and increase the reliability of
its energy supply.
To mitigate Phelps Dodges exposure to increases in diesel
fuel and natural gas prices, it utilizes several price
protection programs designed to protect against a significant
short-term upward movement in prices. Phelps Dodges diesel
fuel price protection program consists of a combination of
purchased, diesel fuel and natural gas call option contracts and
fixed-price swaps for its North American and Chilean operations.
The call option contracts give the holder the right, but not the
obligation, to purchase a specific commodity at a pre-determined
dollar cost, or strike price.
Diesel fuel call options mitigate a portion of Phelps
Dodges exposure to volatile markets by capping the cost of
the commodity if prices rise above the strike price. If the
price of diesel fuel is less than the strike price, Phelps Dodge
has the flexibility to purchase diesel fuel at prices lower than
the strike price and the options expire with no value. The swaps
allow us to establish a fixed price for a specific commodity for
delivery during a specific future period.
Phelps Dodges natural gas price protection program
consists of purchasing call options for its North American
operations. Call options cap the commodity purchase cost at the
strike price while allowing Phelps Dodge the ability to purchase
natural gas at a lower cost when market prices are lower than
the strike price.
As a result of the above-mentioned programs, for 2006, 2005 and
2004 Phelps Dodge was able to reduce and partially mitigate the
impacts of volatile electricity markets and rising diesel fuel
and natural gas prices. Nevertheless, Phelps Dodge pays more for
its energy needs during times of higher energy prices. Energy
consumed in Phelps Dodges mines and smelter was 20.2 cents
per pound of its copper production cost in 2006, compared with
19.5 cents in 2005 and 14.6 cents in 2004.
In addition, Phelps Dodge realized cost increases in 2006 that
were the result of the overall improved business climate. Some
of these cost increases were anticipated. For example, Phelps
Dodge realized additional compensation costs resulting from
certain employee bonus and variable-compensation programs that
are contingent on copper price and/or company performance.
Additionally, Phelps Dodges decision to bring back into
production certain higher-cost properties, in response to strong
demand for copper, has increased its average cost of copper
production. Other costs that have increased due to business
conditions include taxes, freight and transportation, smelting
and refining rates, and materials and supplies that are
manufactured from metal or fossil fuels. Phelps Dodge would
anticipate that at least a portion of these cost increases may
reverse in periods of lower metal and commodity prices.
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Environmental and
other regulatory matters
U.S. mining
operations
Significant
federal environmental programs
Phelps Dodges operations in the United States are subject
to stringent federal, state and local laws and regulations
related to improving or maintaining environmental quality.
Phelps Dodges global operations also are subject to many
environmental protection laws in the jurisdictions where it
operates. Phelps Dodge pursues environmental performance at all
of its operations with the same diligence that it pursues
financial, health and safety performance. Phelps Dodge is
committed to pollution prevention and responsible environmental
stewardship worldwide.
Environmental regulatory programs create potential liability for
Phelps Dodges domestic operations, which may result in
requirements to perform environmental investigations or
corrective actions under federal and state laws and federal and
state Superfund requirements. Major environmental programs and
developments of particular interest are summarized in the
paragraphs that follow.
Most air emissions from Phelps Dodges domestic operations
are subject to regulation under the federal Clean Air Act (CAA)
and related state laws. These laws impose permitting,
performance standards, emission limits, and monitoring and
reporting requirements on sources of regulated air pollutants.
Several of Phelps Dodges domestic operations have obtained
major source operating permits under Title V of the CAA and
related state laws. Facilities with a smelter, rod mill,
molybdenum roaster or power plants are the primary examples of
Phelps Dodges operations that are subject to this program.
These permits typically do not impose new substantive
requirements, but rather incorporate all existing requirements
into one permit. However, they can increase compliance costs by
imposing new monitoring requirements, such as more frequent
emission testing, to demonstrate compliance with existing
requirements. The process of developing and renewing these
comprehensive permits also can bring to light new or previously
unknown agency interpretations of existing regulations, which
also may increase compliance costs.
Phelps Dodges smelter is subject to one or more Maximum
Achievable Control Technology (MACT) standards under the CAA.
These standards do not have immediate compliance dates; instead
they allow two or three years after promulgation to provide the
opportunity to come into compliance or to reduce emissions to
avoid regulation before the compliance date. For example, the
copper smelter MACT standard was issued in 2002, and the
compliance date for that standard was June 2005. Phelps Dodge
continues to monitor the development and implementation of other
MACT standards.
Most discarded materials from Phelps Dodges domestic
operations are subject to regulation as solid waste under the
federal Resource Conservation and Recovery Act (RCRA) and
related state laws. These laws impose design, operating, closure
and post-closure care requirements on facilities used to store,
treat or dispose of solid waste.
Mineral extraction (mining) and beneficiation (the concentration
of economic minerals) occur at Phelps Dodges mining
operations. The solid wastes uniquely associated with these
activities are exempt from hazardous waste regulation. Mineral
processing (the segregation of minerals or the alteration of a
mineral from one mineralogic state to another) occurs at Phelps
Dodges smelter, refinery and molybdenum roasting
operations. Except for a list of 20 exempt processing wastes
(three of which include wastes from copper mineral processing
operations), all mineral
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processing wastes generated at Phelps Dodges U.S. Mining
Operations are subject to hazardous waste regulation if they
exhibit a hazardous waste characteristic or if the U.S.
Environmental Protection Agency (EPA) specifically designates
them as a listed hazardous waste. In 1998, EPA finalized its
supplemental Land Disposal Restriction Phase IV (LDR) rules that
imposed regulation on certain hazardous mineral processing
wastes. This final LDR rule also subjects certain mineral
processing wastes that exhibit a hazardous waste characteristic
to stringent treatment standards if the materials are disposed
on land. A portion of the LDR rule was judicially vacated on
appeal in 2000. While EPAs final LDR rule likely will
require us to continue to make expenditures to manage hazardous
mineral processing wastes, it is not possible to determine the
full impact on us of the new LDR requirements until the
requirements are fully adopted and implemented.
The federal Emergency Planning and Community
Right-to-Know
Act (EPCRA) was expanded in 1997 to cover mining operations.
This law requires companies to report to EPA the amount of
certain materials managed in or released from their operations
each year. Annually, Phelps Dodge reports a significant volume
of naturally occurring minerals and other substances that it
managed during the previous year. While these materials are very
high in volume, how they are safely managed is governed by
existing regulations and permit requirements outside of EPCRA.
The federal National Pollutant Discharge Elimination System
(NPDES) program requires a permit for the point source discharge
of pollutants to surface waters that qualify as waters of the
United States. Although most states, including Arizona and
Colorado, have received authorization to implement this program
in lieu of EPA, New Mexico has not received such authorization
and therefore the NPDES permit program in New Mexico continues
to be implemented primarily by EPA. The NPDES permit program
also regulates the discharge of storm water runoff from active
and inactive mines and construction activities. EPA and
authorized states have issued general permits that cover storm
water discharges from active and inactive mines. Phelps Dodge
likely will continue to have to make expenditures to comply with
the NPDES permit program, especially as the program continues to
expand as applied to storm water discharges.
The Clean Water Act requires states to periodically evaluate
surface waters to determine whether they meet levels of water
quality adequate to support the designated uses of the waters as
determined by the state. Surface waters that do not meet water
quality standards may be identified as impaired waters. Waters
listed as impaired must be further evaluated by the state.
Unless further study shows that the water is not impaired, the
state must establish a total maximum daily load
(TMDL) for the water. A TMDL must establish the allowable
pollutant load and allocate the allowable load among the sources
of the pollutant. Following the establishment of a TMDL, sources
of the pollutant may be required to take measures to reduce the
pollutant load to acceptable levels. Some of Phelps Dodges
operations are located in the vicinity of waters that are listed
as impaired and for which TMDLs have been or may be established.
Operations in the vicinity of such waters may be required to
take measures to reduce pollutant loading to the listed waters.
Significant
Arizona environmental and reclamation programs
ADEQ has adopted regulations for its aquifer protection permit
(APP) program that replaced the previous Arizona groundwater
quality protection permit regulations. Several of Phelps
Dodges properties continue to operate pursuant to the
transition provisions for existing facilities under APP
regulations. APP regulations require permits for certain
facilities, activities and structures for mining, concentrating
and smelting. APP requires compliance with aquifer water quality
standards at an applicable point of compliance well or location.
APP also may require mitigation and discharge reduction or
elimination of some discharges. Existing facilities
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operating under APP transition provisions are not required to
modify operations until requested by the state of Arizona, or
unless a major modification at the facility alters the existing
discharge characteristics.
An application for an APP requires a description of a closure
strategy to meet applicable groundwater protection requirements
following cessation of operations and a cost estimate to
implement the closure strategy. An APP may specify closure
requirements, which may include post-closure monitoring and
maintenance requirements. A more detailed closure plan must be
submitted within 90 days after a permittee notifies ADEQ of
its intent to cease operations. A permit applicant must
demonstrate its financial capability to meet the closure costs
required under the APP. In 2005, ADEQ amended the financial
assurance requirements under APP regulations. As a result of the
amendments, facilities covered by APPs may have to provide
additional financial assurance demonstrations or mechanisms for
closure and post-closure costs.
Phelps Dodge has received an APP for its Morenci operations,
Safford development property, portions of its Bagdad and Miami
mines, a sewage treatment facility at Ajo, and a closed tailing
impoundment in Clarkdale, Arizona. Phelps Dodge has submitted
proposed modifications to the Clarkdale APP to reflect capping
actions taken in 2006. Phelps Dodge has conducted groundwater
studies and submitted APP applications for several of its other
properties and facilities, including the Bagdad, Sierrita, Miami
and Bisbee mines, and United Verde branch. Permits for most of
these other properties and facilities likely will be issued by
ADEQ in the first half of 2007. Phelps Dodge will continue to
submit all required APP applications for its remaining
properties and facilities, and for modifications to its existing
operations, as well as for any new properties or facilities.
Phelps Dodge does not know what APP requirements are going to be
for all existing and new facilities and, therefore, it is not
possible to estimate costs associated with those requirements.
Phelps Dodge is likely to continue to have to make expenditures
to comply with the APP program.
At Phelps Dodges Sierrita and Bisbee properties, ADEQ has
proposed detailed requirements to protect public drinking water
sources with respect to non-hazardous substances, such as
sulfate. Sierrita has signed a Mitigation Order with ADEQ to
address sulfate-impacted groundwater that is used for drinking
water purposes. A similar draft Mitigation Order is being
negotiated for Bisbee. Financial assurance, in the same form
used for the Arizona APP program, will likely be required for
any long-term measures implemented under these Mitigation Orders.
Portions of Phelps Dodges Arizona mining operations that
operated after January 1, 1986, also are subject to the
Arizona Mined Land Reclamation Act (AMLRA). AMLRA requires
reclamation to achieve stability and safety consistent with
post-mining land use objectives specified in a reclamation plan.
Reclamation plans require approval by the State Mine Inspector
and must include a cost estimate to perform the reclamation
measures specified in the plan. Financial assurance must be
provided under AMLRA covering the estimated cost of performing
the reclamation plan.
Both under APP regulations and AMLRA, a publicly traded company
may satisfy the financial assurance requirements by showing that
its unsecured debt rating is investment grade and that it meets
certain requirements regarding assets in relation to estimated
closure and post-closure cost and reclamation cost estimates.
Phelps Dodges senior unsecured debt currently carries an
investment-grade rating. Additionally, Phelps Dodge currently
meets another financial strength test under Arizona law that is
not ratings dependent. Under the amended APP regulations, Phelps
Dodge has provided guarantees for the financial assurance
obligations of its subsidiaries
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that have pending APP permits and has provided financial
strength demonstrations for pending APP permits that will be
issued to Phelps Dodge.
At December 31, 2006 and 2005, Phelps Dodge had accrued
closure costs of approximately $74 million and
$68 million, respectively, for its Arizona operations. The
amount of financial assurance currently demonstrated for closure
and reclamation activities is approximately $174 million.
If Phelps Dodges credit rating for senior unsecured debt
falls below investment grade, and if it could not meet the
alternative financial strength test that is independent of debt
ratings, its Arizona mining operations might be required to
supply financial assurance in another form.
Ore mining at Cyprus Tohono ceased in July 1997, but copper
cathode production continued from existing stockpiles until
early 1999 at which time the site was placed on
care-and-maintenance
status. As a result of higher copper prices, the facility
restarted operations to recover copper from existing leach
stockpiles in the 2004 fourth quarter, which allowed initial
cathode production in January 2005. Many of these facilities are
covered by Mine Plans of Operations (MPOs) issued by BLM. The
leases and MPOs impose certain environmental compliance, closure
and reclamation requirements upon Cyprus Tohono. The closure and
reclamation requirements under the leases require action to be
taken upon termination of the leases, which currently expire
between 2012 and 2017, unless terminated earlier in accordance
with the terms of the lease. Previous studies indicate that
closure and reclamation requirements, excluding any potential
Superfund environmental response costs, are estimated at
approximately $5 million. Phelps Dodge has provided interim
financial assurance in the amount of $5.1 million, of which
$5.0 million is in the form of a corporate performance
guarantee. Cyprus Tohono has committed to update previous
closure and reclamation studies and associated cost estimates by
June 2007.
Significant
New Mexico environmental and reclamation programs
Phelps Dodges New Mexico operations, Chino, Tyrone, Cobre
and Phelps Dodge Hidalgo, Inc. (Hidalgo), each are subject to
regulation under the New Mexico Water Quality Act and the Water
Quality Control Commission (WQCC) regulations adopted under that
Act. The New Mexico Environmental Department (NMED) has required
each of these operations to submit closure plans for NMEDs
approval. The closure plans must describe measures to be taken
to prevent groundwater quality standards from being exceeded
following the closure of discharging facilities and to abate any
groundwater or surface water contamination.
Chino, Tyrone and Cobre also are subject to regulation under the
New Mexico Mining Act (the Mining Act), which was enacted in
1993, and the Mining Act Rules, which are administered by the
Mining and Minerals Division of the New Mexico Energy, Minerals
and Natural Resources Department (MMD). Under the Mining Act,
Chino, Tyrone and Cobre are required to submit and obtain
approval of closeout plans describing the reclamation to be
performed following closure of the mines or portions of the
mines.
Financial assurance is required to ensure that funding will be
available to perform both the closure and the closeout plans if
the operator is not able to perform the work required by the
plans. The amount of the financial assurance is based upon the
estimated cost for a third party to complete the work specified
in the plans, including any long-term operation and maintenance,
such as operation of water treatment systems. NMED and MMD
calculate the required amount of financial assurance using a
net present value (NPV) method, based upon approved
discount and escalation rates, when the closure plan and/or
closeout plan require performance over a long period of time.
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In April 2005, the governor of New Mexico signed Senate Bill
986, effective June 17, 2005, that removes the requirement
to provide financial assurance for the gross receipts tax levied
on closure work. As a result of this legislation, NMED and MMD
have approved reductions of approximately $27 million (NPV
basis) from the total amount of financial assurance required.
Phelps Dodges cost estimates to perform the work itself
(internal cost basis) generally are lower than the cost
estimates used for financial assurance due to its historical
cost advantages, savings from the use of its own personnel and
equipment as opposed to third-party contractor costs, and
opportunities to prepare the site for more efficient reclamation
as mining progresses.
At December 31, 2006 and 2005, Phelps Dodge had accrued
closure costs of approximately $296 million and
$263 million, respectively, for its New Mexico operations.
Significant
Colorado reclamation programs
Phelps Dodges Climax and Henderson mines in Colorado are
subject to permitting requirements under the Colorado Mined Land
Reclamation Act, which requires approval of reclamation plans
and provisions for financial assurance. These mines have had
approved
mined-land
reclamation plans for several years and have provided the
required financial assurance to the state of Colorado in the
amount of $52.4 million and $28.5 million,
respectively, for Climax and Henderson. Climax financial
assurance comprises a single surety bond; Henderson financial
assurance comprises $18.2 million in collateralized Climax
Molybdenum water rights, a $10.1 million surety bond and a
letter of credit in the amount of $0.2 million. As a result
of adjustments to the approved cost estimates for various
reasons, the amount of financial assurance requirements can
increase or decrease over time. In 2005, Phelps Dodge finalized
Hendersons reclamation plan and related financial
assurance with the Colorado Division of Reclamation Mining and
Safety, which resulted in a revision of Phelps Dodges
asset retirement obligation (ARO) estimates. At
December 31, 2006 and 2005, Phelps Dodge had accrued
closure costs of approximately $23 million and
$24 million, respectively, for its Colorado operations.
Avian
mortalities and natural resources damage claims
Since the fall of 2000, Phelps Dodge has been sharing
information and discussing various approaches with the U.S. Fish
and Wildlife Service (FWS) in conjunction with FWS
investigations of avian mortalities at some of Phelps
Dodges mining operations, including Cyprus Tohono, Tyrone,
Chino and Morenci. As a result of FWS investigations, federal
authorities have raised issues related to avian mortalities
under two federal laws, the Migratory Bird Treaty Act (MBTA) and
the natural resource damages provision of the Comprehensive
Environmental Response, Compensation, and Liability Act
(CERCLA). As part of the discussions regarding the MBTA, FWS has
requested that the mining operations undertake various measures
to reduce the potential for future avian mortalities, including
measures to eliminate or reduce avian access to ponds that
contain acidic water. FWS interprets the MBTA as strictly
prohibiting the unauthorized taking of any migratory bird, and
there are no licensing or permitting provisions under the MBTA
that would authorize the taking of migratory birds as a result
of industrial operations such as mining.
On August 9, 2004, a plea agreement was entered in the U.S.
District Court for the District of Arizona to resolve MBTA
charges at Morenci, under which Morenci pled guilty to one
misdemeanor count. The plea agreement requires Morenci to
implement a corrective action plan to address the avian concerns
at that mine during a five-year probation period. The plea
agreement also required payment of a $15,000 fine and
expenditures totaling $90,000 toward
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identifying options to conduct mitigation projects and bird
rehabilitation. At December 31, 2006, Phelps Dodge was in
compliance with the plea agreement.
On August 30, 2005, the United States Court for the
District of New Mexico entered a plea agreement to resolve MBTA
charges at Tyrone, under which Tyrone also pled guilty to one
misdemeanor count. The Tyrone plea agreement is similar to the
Morenci plea agreement and requires Tyrone to implement a
corrective action plan to address the avian concerns at Tyrone
during a five-year probation period. The corrective action plan
includes implementation of the tailing closure project required
under Tyrones approved closure and closeout permits. The
plea agreement also requires payment of a $15,000 fine and a
$15,000 contribution for avian habitat restoration and/or
migratory bird studies, and acknowledged a previous $5,000
contribution by Tyrone toward bird rehabilitation. At
December 31, 2006, Phelps Dodge was in compliance with the
plea agreement.
Phelps Dodge received a letter, dated August 21, 2003, from
the U.S. Department of Interior as trustee for certain natural
resources, and on behalf of trustees from the states of New
Mexico and Arizona, asserting claims for natural resource
damages relating to the avian mortalities and other matters. The
notice cited CERCLA and the Clean Water Act and identified
alleged releases of hazardous substances at the Chino, Tyrone
and Continental (Cobre Mining Company) mines in New Mexico and
the Morenci mine in Arizona. In addition to allegations of
natural resource damages relating to avian mortalities, the
letter alleges damages to other natural resources, including
other wildlife, surface water and groundwater. The letter was
accompanied by a Preassessment Screen report. On July 13,
2004, Phelps Dodge entered into a Memorandum of Agreement (MOA)
to conduct a cooperative assessment of the alleged injury.
Phelps Dodge has entered into tolling agreements with the
trustees to toll the statute of limitations while Phelps Dodge
and the trustees engage in the cooperative assessment process.
The Bureau of Indian Affairs (BIA) and the Nation have notified
Cyprus Tohono of potential claims for natural resource damages
resulting from groundwater contamination and avian mortalities.
Phelps Dodge has entered into a cooperative assessment process
with federal and tribal trustees.
On February 6, 2004, Phelps Dodge received a Notice of
Intent to Initiate Litigation for Natural Resource Damages from
the New Jersey Department of Environmental Protection (NJDEP)
for the United States Metals Refining Company site. Phelps Dodge
offered to settle New Jerseys claim either through
restoration work or a cash payment. Phelps Dodge is involved in
ongoing negotiations with NJDEP to resolve the New Jersey claim.
The Kansas Trustee Council has notified Cyprus Amax of the
Councils intent to perform a natural resource damage
assessment at the Cherokee County Superfund site in Cherokee
County, Kansas. The Council has initiated the assessment. Cyprus
Amax is in settlement discussions with the Council to resolve
its potential natural resource damage liabilities at the site.
Significant
international closure and reclamation programs
Sociedad Minera Cerro Verde S.A.A. On
August 15, 2005, the Peruvian Ministry of Energy and Mines
published the final regulation associated with the Mine Closure
Law. The regulation required companies to submit closure plans
for existing projects within one year after August 15,
2005, and for new projects within one year after approval of the
Environmental Impact Statement. Additionally, the regulation
sets forth the financial assurance requirements, including
guidance for calculating the estimated cost and the types of
financial assurance instruments that can be utilized.
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In accordance with the new regulation, Cerro Verde submitted its
closure plan on August 14, 2006. Cerro Verde is also in the
process of determining its financial assurance obligations
associated with the new regulation, which is not required to be
submitted to the Peruvian Ministry of Energy and Mines until
early 2008. Based on the submitted closure plans scope of
work, the revised site-wide cost estimate is approximately
$78 million (undiscounted, unescalated and on a third-party
cost basis). At December 31, 2006 and 2005, Cerro Verde had
accrued closure costs of approximately $15 million and
$5 million, respectively.
Other. On February 7, 2004, the Chilean
Ministry of Mining published and passed a modification to its
mining safety regulations. The current published regulation
requires a company to submit a reclamation plan within five
years of the published regulation. In the 2005 fourth quarter,
El Abra and Candelaria completed their comprehensive review of
the revised cost estimates based on existing regulations, which
resulted in a revision to the ARO estimates. ARO estimates may
require further revision if new interpretations or additional
technical guidance are published to further clarify the
regulation. Final closure plans and related financial assurance
requirements will be filed with the Ministry before February
2009. At December 31, 2006 and 2005, Phelps Dodge had
accrued closure costs of approximately $26 million and
$20 million, respectively, for its Chilean operations.
Other
environmental and reclamation matters
Some portions of Phelps Dodges mining operations located
on public lands are subject to mine plans of operation approved
by BLM. BLMs regulations include financial assurance
requirements for reclamation plans required as part of the
approved plans of operation. As a result of recent changes to
BLMs regulations, including more stringent financial
assurance requirements, increases in existing financial
assurance amounts held by BLM could be required. Currently,
financial assurance for Phelps Dodges operations held by
BLM totals $3.6 million.
Phelps Dodge is investigating available options to provide
additional financial assurance and, in some instances, to
replace existing financial assurance. Phelps Dodge has reduced
its use of surety bonds in support of financial assurance
obligations in recent years due to significantly increasing
costs and because many surety companies require a significant
level of collateral supporting the bonds. If remaining surety
bonds are unavailable at commercially reasonable terms, Phelps
Dodge could be required to post other collateral or cash or cash
equivalents directly in support of financial assurance
obligations.
Portions of Title 30, Chapter 2, of the United States
Code govern access to federal lands for exploration and mining
purposes (the General Mining Law). In 2003 and again in late
2005, legislation was introduced in the U.S. House of
Representatives to amend the General Mining Law. Similar
legislation was introduced in Congress during the 1990s. None of
these bills has been enacted into law. Concepts in the
legislation over the years have included the payment of
royalties on minerals extracted from federal lands, payment of
fair market value for patenting federal lands and reversion of
patented lands used for non-mining purposes to the federal
government. Several of these same concepts and others likely
will continue to be pursued legislatively in the future.
The federal Endangered Species Act protects species listed by
FWS as endangered or threatened, as well as designated critical
habitats for those species. Some listed species and critical
habitats may be found in the vicinity of Phelps Dodges
mining operations. When a federal permit is required for a
mining operation, the agency issuing the permit must determine
whether the activity to be permitted may affect a listed species
or critical habitat. If the agency concludes
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that the activity may affect a listed species or critical
habitat, the agency is required to consult with FWS concerning
the permit. The consultation process can result in delays in the
permit process and the imposition of requirements with respect
to the permitted activities as are deemed necessary to protect
the listed species or critical habitat. The mine operators also
may be required to take or avoid certain actions when necessary
to avoid affecting a listed species.
Ownership of
property
U.S. mining
operations
In the United States, most of the land occupied by Phelps
Dodges copper and molybdenum mines, concentrators, SX/EW
facilities, smelter, refinery, rod mills, and molybdenum
roasters, processing facilities and the Climax technology center
generally is owned by, or is located on unpatented mining claims
owned by, Phelps Dodge. Certain portions of Phelps Dodges
Henderson, Miami, Bagdad, Sierrita, Tyrone, Chino and Cobre
operations are located on government-owned land and are operated
under a Mine Plan of Operations, or other use permit. The
Sierrita operation leases property adjacent to its mine upon
which its electrowinning tankhouse is located. Cyprus Tohono
Corporation holds leases for land, water and business purposes
on land owned by the Nation. Various federal and state permits
or leases on government land are held for purposes incidental to
mine operations.
South American
mining
At the Candelaria, Ojos del Salado, El Abra and Cerro Verde
operations in South America, mine properties and facilities are
controlled through mining concessions under the general mining
laws of the relevant country. The concessions are owned or
controlled by the operating companies in which Phelps Dodge or
its subsidiaries have an ownership interest.
African
deposit
At the Tenke Fungurume operations in the DRC, mine properties
and facilities are controlled through mining concessions under
general mining laws. The concessions are owned or controlled by
the operating companies in which Phelps Dodge or its
subsidiaries have an ownership interest.
Primary
molybdenum operations
Climaxs Rotterdam processing operation is located on
leased property. Phelps Dodge has leased the land through a
series of three
25-year
lease periods that commenced on December 1, 1964. The lease
agreement will expire on November 30, 2039, unless Phelps
Dodge chooses not to use its renewal option for the third
extension of 25 years, in which case the lease will end on
November 30, 2014.
Phelps Dodge
Industries
PDI, Phelps Dodges international manufacturing division,
consists of Phelps Dodges Wire and Cable segment, which
produces engineered products principally for the global energy
sector. Its operations are characterized by products with
internationally competitive costs and quality, and specialized
engineering capabilities.
Prior to the 2006 first quarter dispositions, PDI consisted of
two reportable segmentsSpecialty Chemicals and Wire and
Cable. Specialty Chemicals consisted of Columbian Chemicals
Company
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and its subsidiaries, one of the worlds largest producers
of carbon black. Additionally, the Wire and Cable segment also
produced magnet wire and specialty conductors.
Wire and cable
segment
Prior to the 2006 first quarter dispositions, the Wire and Cable
segment consisted of three worldwide product line businesses
comprising magnet wire, energy cables and specialty conductors.
Magnet wire had manufacturing facilities in Indiana; Monterrey,
Mexico; and Suzhou, China; and had closed facilities in North
Carolina, Texas and Kentucky. HPC, which produced specialty
conductors, had manufacturing facilities in South Carolina and
Georgia and had closed facilities in New Jersey. During the
early 2000s, and through the sale of Phelps Dodges North
American magnet wire and HPC assets, both businesses had
restructured and consolidated certain of their operations to
reduce costs and to strengthen their competitiveness in the
global market place. As a result, asset impairment charges or
write-downs were recorded for both magnet wire and HPC of
approximately $39.2 million pre-tax ($34.5 million,
after-tax) on a cumulative basis for the years 2002 through 2005.
On November 15, 2005, Phelps Dodge entered into an
agreement to sell substantially all its North American magnet
wire assets to Rea for approximately $125 million in cash,
subject to a working capital adjustment at the time of closing.
The transaction was completed on February 10, 2006,
resulting in net sales proceeds of approximately
$132 million, net of approximately $10 million in
taxes and related expenses.
On March 4, 2006, Phelps Dodge entered into an agreement to
sell HPC to IWG. Under the agreement, IWG purchased the stock of
HPC, as well as certain copper inventory. The transaction was
completed on March 31, 2006, resulting in total net sales
proceeds, exclusive of the contingent payment, of approximately
$48 million (net of approximately $4 million in taxes
and related expenses).
Phelps Dodge International Corporation manufactures energy
cables for international markets in factories located in nine
countries. Phelps Dodge provides management, marketing
assistance, technical support, and engineering and purchasing
services to these companies. Three of Phelps Dodges
international wire and cable companies have continuous-cast
copper rod facilities, and three of its international wire and
cable companies have continuous-cast aluminum rod facilities.
Phelps Dodge has majority interests in companies with production
facilities in eight countriesBrazil, Chile, China, Costa
Rica, Honduras, Thailand, Venezuela and Zambia. Phelps Dodge
also has minority interests in companies located in Hong Kong
and the Philippines, accounted for on the equity basis, and in a
company located in India, accounted for on the cost basis.
Phelps Dodge operates distribution centers in nine countries in
addition to the United StatesGuatemala, El Salvador,
Honduras, Panama, Puerto Rico, Colombia, Mexico, Ecuador and
South Africa.
Competition and
markets
Phelps Dodges international energy cable companies
primarily sell products to contractors, distributors, and public
and private utilities. Phelps Dodges products are used in
lighting, power distribution and other electrical applications.
Phelps Dodges competitors range from worldwide wire and
cable manufacturers to small local producers.
Until the sale of its North American magnet wire assets, Phelps
Dodge was one of the worlds largest manufacturers of
magnet wire, selling to original equipment manufacturers for use
in electric motors, generators, transformers, televisions,
automobiles and a variety of small
S-294
electrical appliances. Phelps Dodge principally competed with
two international and two U.S. magnet wire producers.
Until the sale of HPC, specialty conductors were sold primarily
to intermediaries (insulators, assemblers, subcontractors and
distributors). Specialty conductors also are used in appliances,
instrumentation, computers, telecommunications, military
electronics, medical equipment and other products. Phelps Dodge
had two primary U.S. competitors and competed with three
importers in the specialty conductor market.
Raw materials and
energy supplies
The principal raw materials used by Phelps Dodges
international energy cable companies are copper, copper alloy,
aluminum, aluminum alloy, copper-clad steel and various
electrical insulating materials.
The principal raw materials used by Phelps Dodges magnet
wire manufacturing operations were copper, aluminum and various
chemicals and resins used in the manufacture of electrical
insulating materials.
Prior to the sale of HPC, the specialty conductor product line
was usually plated with silver, nickel or tin.
Most of Phelps Dodges international energy cable
operations generally use purchased electricity and natural gas
as their principal sources of energy.
Ownership of
property
Phelps Dodge owns or owned most of the plants and land on which
its wire and cable operations are or were located. Phelps Dodge
leases land for its Suzhou, China, facility. This land is not
material to Phelps Dodges overall operations.
Discontinued
operations
On November 15, 2005, Phelps Dodge entered into an
agreement to sell Columbian Chemicals. The transaction was
completed on March 16, 2006, resulting in net sales
proceeds of approximately $595 million (including
approximately $100 million of Columbians foreign held
cash and net of approximately $27 million in taxes and
related expenses).
Prior to their sale, Columbian and its subsidiaries were
headquartered in Marietta, Georgia. They were an international
producer and marketer of carbon black. Columbian produced a full
range of rubber and industrial carbon black in 12 plants
worldwide.
Competition and
markets
Columbian was among the worlds largest producers of carbon
black. The majority of the carbon black it produced was used in
rubber applications, a substantial portion of which was used in
the tire industry. Major tire manufacturers worldwide accounted
for a significant portion of Columbians carbon black
sales. The carbon black industry is highly competitive,
particularly in the rubber black market.
S-295
Raw materials and
energy supplies
Carbon black is produced primarily from heavy residual oil, a
by-product of the crude oil refining process. Columbian
purchased substantially all of its feedstock at market prices
that fluctuate with world oil prices.
Ownership of
property
Columbian owned all property other than the leased land at its
U.K., German and Korean facilities.
Labor
matters
At December 31, 2006, Phelps Dodge employed approximately
15,600 people to sustain its global operations. Approximately
13,000 employees worked for PDMC, and most of those employees
were not represented by unions. Those PDMC employees represented
by unions are listed below, with the approximate number of
employees represented and the expiration date of the applicable
union agreements.
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Phelps Dodge
Mining Company
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Number of
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union-
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Number of
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represented
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Expiration
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Location
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unions
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employees
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date
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El AbraChile
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2
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455
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Oct-08
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CandelariaChile
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2
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506
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Oct-09
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AurexChile
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1
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35
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Feb-10
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Cerro VerdePeru
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1
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460
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Dec-08
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ChinoNew Mexico
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1
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275
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Nov-09
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RotterdamThe Netherlands
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2
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41
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Mar-08
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StowmarketUnited Kingdom
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1
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50
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May-08
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Tenke FungurumeDRC
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2
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522
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Mar-08
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BaywayNew Jersey
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1
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48
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Apr-07
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In addition, Phelps Dodge currently has labor agreements
covering most of its international manufacturing division
plants. Wire and Cable employed approximately 2,600 people.
Below is a list of Wire and Cable operations that have employees
who are represented by unions, along with the approximate number
of employees represented and the expiration date of the
applicable union agreements.
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Phelps Dodge Wire
and Cable operations
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union-
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Number of
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represented
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Expiration
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Location
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unions
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employees
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date
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Luanshya, Zambia
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1
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72
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Jun-07
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Poços de Caldas, Brazil
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2
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471
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Aug-07 & Oct-07
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Valencia, Venezuela
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1
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380
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Jul-09
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Santiago, Chile
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2
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166
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Sep-10
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Research and
development
Phelps Dodge conducts research and development programs relating
to technology for exploration for minerals, mining and recovery
of metals from ores, concentrates and solutions, smelting and
refining of copper, metal processing, reclamation and
remediation, and product and engineered materials development.
Expenditures for research and development programs, including
expenditures associated with discontinued operations, together
with contributions to industry and government-supported
programs, totaled $35.3 million in 2006, $48.6 million
in 2005 and $32.5 million in 2004.
Other
environmental matters
Phelps Dodge is subject to various stringent federal, state and
local environmental laws and regulations that govern emissions
of air pollutants; discharges of water pollutants; and
generation, handling, storage and disposal of hazardous
substances, hazardous wastes and other toxic materials. Phelps
Dodge also is subject to potential liabilities arising under
CERCLA or similar state laws that impose responsibility on
persons who arranged for the disposal of hazardous substances,
and on current and previous owners and operators of a facility
for the cleanup of hazardous substances released from the
facility into the environment, including damages to natural
resources. In addition, Phelps Dodge is subject to potential
liabilities under RCRA and analogous state laws that require
responsible parties to remediate releases of hazardous or solid
waste constituents into the environment associated with past or
present activities.
Phelps Dodge or its subsidiaries have been advised by EPA, the
U.S. Forest Service and several state agencies that they may be
liable under CERCLA or similar state laws and regulations for
costs of responding to environmental conditions at a number of
sites that have been or are being investigated by EPA, the U.S.
Forest Service or states to determine whether releases of
hazardous substances have occurred and, if so, to develop and
implement remedial actions to address environmental concerns.
Phelps Dodge also has been advised by trustees for natural
resources that it may be liable under CERCLA or similar state
laws for damages to natural resources caused by releases of
hazardous substances.
Phelps Dodge has established reserves for potential
environmental obligations that management considers probable and
for which reasonable estimates can be made. For closed
facilities and closed portions of operating facilities with
environmental obligations, an environmental liability is accrued
when a decision to close a facility or a portion of a facility
is made by management, and when the environmental liability is
considered to be probable. Environmental liabilities attributed
to CERCLA or analogous state programs are considered probable
when a claim is asserted, or is probable of assertion, and
Phelps Dodge has been associated with the site. Other
environmental remediation liabilities are considered probable
based upon specific facts and circumstances. Liability estimates
are based on an evaluation of, among other factors, currently
available facts, existing technology, presently enacted laws and
regulations, Phelps Dodges experience in remediation,
other companies remediation experience, Phelps
Dodges status as a potentially responsible party (PRP),
and the ability of other PRPs to pay their allocated portions.
Accordingly, total environmental reserves of $377.9 million
and $367.9 million were recorded as of December 31,
2006 and 2005, respectively. The long-term portion of these
reserves is included in other liabilities and deferred credits
on the Consolidated Balance Sheet and amounted to
$261.0 million and $285.6 million at December 31,
2006 and 2005, respectively.
S-297
The site currently considered to be the most significant is the
Pinal Creek site near Miami, Arizona. The sites with the most
significant reserve changes during 2006 were the Chino
Administrative Order on Consent (Chino AOC), the Tohono Tailing
and Evaporation Pond Remediation, and the Anniston Lead and PCB
sites. The sites with the most significant reserve changes
during 2005 were the Anniston Lead and PCB sites, and the Laurel
Hill site.
Pinal Creek
site
The Pinal Creek site was listed under the ADEQ Water Quality
Assurance Revolving Fund program in 1989 for contamination in
the shallow alluvial aquifers within the Pinal Creek drainage
near Miami, Arizona. Since that time, environmental remediation
has been performed by the members of the Pinal Creek Group
(PCG), comprising Phelps Dodge Miami, Inc. (a wholly owned
subsidiary of Phelps Dodge) and two other companies.
While significant recoveries may be achieved in the contribution
litigation, Phelps Dodge cannot reasonably estimate the amount
and, therefore, has not taken potential recoveries into
consideration in the recorded reserve.
Chino
AOC
In December 1994, Chino entered into an AOC with NMED, which
requires Chino to perform a CERCLA-quality investigation of
environmental impacts and the potential risks to human health
and the environment associated with portions of the Chino
property affected by historical mining operations. The remedial
investigation began in 1995 and is still in progress, although
substantial portions of the investigation are complete. During
2006, soil removal actions in residential yards were initiated
at the Hurley townsite. Although no feasibility studies have
been completed, Phelps Dodge expects that additional remediation
will also be required in other areas. Phelps Dodge is currently
negotiating an interim remedial action with NMED for the
Whitewater Creek Investigative Unit and a technology pilot test
at the Smelter/Tailing Investigative Unit, and expects to
conduct feasibility studies for these areas after several years
of monitoring the results of these actions. During 2006, Phelps
Dodge increased its reserve associated with these implemented
and planned actions at the Chino AOC by approximately
$14 million, which was partially offset by spending during
the year, for a total reserve at December 31, 2006, of
approximately $27 million.
Tohono tailing
and evaporation pond remediation
Cyprus Tohono leases certain land from the Nation, including the
mine operation site that comprises an open pit, underground mine
workings, leach and non-leach rock stockpiles, tailing and
evaporation ponds, SX/EW operations and ancillary facilities.
The Nation, along with several federal agencies, has notified
Cyprus Tohono of groundwater quality concerns and concerns with
other environmental impacts from historical mining operations.
In recent years, Cyprus Tohono expanded its
groundwater-monitoring well network, with some samples showing
contaminant levels above primary and secondary drinking water
standards. In addition, tests from a neighboring Native American
villages water supply well indicated elevated
concentrations of sulfate. Cyprus Tohono has installed new water
wells and provided an alternative water supply to the village.
EPA has completed a Preliminary Assessment and Site
Investigation (PA/SI) of the Tohono mine under the federal
Superfund program and has concluded that the site is eligible
for listing on the National Priorities List (NPL). The Nation
has asked EPA not to list the Tohono mine on the NPL.
S-298
During 2006, Cyprus Tohono entered into an AOC with EPA to
conduct a non-time-critical removal action and perform
remediation at the former tailing impoundment and evaporation
pond areas. In January 2007, the Nation requested the assistance
of EPA to evaluate groundwater contamination associated with the
Cyprus Tohono mine. Phelps Dodge expects to negotiate and enter
into a separate AOC to perform a remedial investigation and
feasibility study for groundwater contamination at the site.
During 2006, based on the work plan submitted to EPA for the
removal action, Phelps Dodge increased its reserve for this
Superfund matter by approximately $12 million, which was
partially offset by spending during the year, for a total
reserve at December 31, 2006, of approximately
$25 million.
Anniston lead and
PCB sites
Phelps Dodge Industries, Inc. (PDII) formerly operated a brass
foundry in Anniston, Alabama, and has been identified by EPA as
a PRP at the Anniston Lead and PCB sites. The Anniston Lead site
consists of lead contamination originating from historical
industrial operations in and about Anniston; the Anniston PCB
site consists of PCB contamination originating primarily from
historical PCB manufacturing operations in Anniston. Pursuant to
an administrative order on consent/settlement agreement
(Settlement Agreement), PDII, along with 10 other parties
identified by EPA as PRPs, agreed to conduct a non-time-critical
removal action at certain residential properties identified to
have lead and PCB contamination above certain thresholds. While
PDII and the other parties to the Settlement Agreement have some
responsibility to address residential PCB contamination, that
responsibility is limited, with EPA characterizing PDII and the
parties to the Settlement Agreement as de minimis PRPs.
The Settlement Agreement became final on January 17, 2006.
During 2006, PDII and the other PRPs reached a final
cost-sharing agreement that, among other things, assigns PDII
the responsibility to manage the PRPs obligations under
the Settlement Agreement. In addition, since finalizing the
Settlement Agreement, sampling of residential yards and required
soil removal actions commenced. During 2006 and 2005, PDII
increased its reserve by approximately $11 million and
$22 million, respectively, which was offset by spending
during those years, for a total reserve of approximately
$27 million at December 31, 2006, covering remedial
costs, PRP group settlement costs, and legal and consulting
costs.
Laurel Hill
site
Phelps Dodge Refining Corporation, a subsidiary of Phelps Dodge,
owns a portion of the Laurel Hill property in Maspeth, New York,
that formerly was used for metal-related smelting, refining and
manufacturing. All industrial operations at the Laurel Hill site
ceased in 1984. In June 1999, Phelps Dodge entered into an Order
on Consent with New York State Department of Environmental
Conservation (NYSDEC) that required Phelps Dodge to perform,
among other things, a remedial investigation and feasibility
study relating to environmental conditions and remedial options
at the Laurel Hill site. NYSDEC issued a final remedial decision
in January 2003 in the form of a Record of Decision (ROD)
regarding the property. Phelps Dodge expects to complete the
work under the ROD in 2007.
In July 2002, Phelps Dodge entered into another Order on Consent
with NYSDEC requiring Phelps Dodge to conduct a remedial
investigation and feasibility study relating to sediments in
Newtown and Maspeth Creeks, which are located contiguous to the
Laurel Hill site. Phelps Dodge commenced the remedial
investigation in 2004. Phelps Dodge is scheduled to submit its
remedial investigation report and its remedial feasibility
report to NYSDEC in 2007. Phelps Dodge is currently engaged in
settlement discussions with NYSDEC concerning the types of
S-299
remedial actions in the feasibility study that would be
acceptable to the agency. During 2005, based on the types of
remedial actions being discussed and associated transactional
costs, the environmental reserve was increased by approximately
$21 million. At December 31, 2006, the total reserve
for the Laurel Hill site was approximately $19 million,
which covers ongoing consulting and legal costs to complete the
required studies and assess contributions from other potential
parties plus expected remedial action costs for impacted
sediments. Phelps Dodge also is currently engaged in settlement
discussions with federal and state natural resource trustees
concerning potential natural resource damages attributable to
historical operations at the Laurel Hill facility. The
environmental reserve also covers possible settlement amounts
for these potential natural resource damages being discussed
with federal and state trustees.
On February 8, 2007, the Attorney General for the state of
New York issued a Notice of Intent to Sue under the citizen suit
provision of RCRA alleging that historical contamination from
the Laurel Hill site has created an imminent and substantial
endangerment to health and the environment in the adjacent
Newtown Creek and portions of the adjacent shoreline. The notice
seeks injunctive relief under RCRA for alleged environmental
contamination. Phelps Dodge intends to discuss the notice with
the Office of the Attorney General.
Other
For the years 2006, 2005 and 2004, Phelps Dodge recognized net
charges of $82.4 million, $113.4 million and
$58.9 million, respectively, for environmental remediation.
As discussed above, the sites with the most significant reserve
changes during 2006 were the Chino AOC, the Tohono Tailing and
Evaporation Pond Remediation, and the Anniston Lead and PCB
sites (a total increase of approximately $37 million). The
sites with the most significant reserve changes during 2005 were
the Anniston Lead and PCB sites and the Laurel Hill site (a
total increase of approximately $43 million). The remainder
of environmental remediation charges was primarily for closed or
non-owned sites, none of which increased or decreased
individually more than approximately $10 million during
2006 or 2005.
At December 31, 2006, the cost range for reasonably
possible outcomes for all reservable environmental remediation
sites (including Pinal Creeks estimate of approximately
$92 million to $205 million) was approximately
$332 million to $631 million (of which
$377.9 million has been reserved). Significant work is
expected to be completed in the next several years on the sites
that constitute a majority of the reserve balance, subject to
inherent delays involved in the remediation process.
Phelps Dodge believes it has other potential claims for recovery
from other third parties, including the United States government
and other PRPs. Neither claims nor offsets are recognized unless
such offsets are considered probable of realization.
Phelps Dodge has a number of sites that are not the subject of
an environmental reserve because it is not probable that a
successful claim will be made against Phelps Dodge for those
sites, but for which there is a reasonably possible likelihood
of an environmental remediation liability. At December 31,
2006, the cost range for reasonably possible outcomes for all
such sites, for which an estimate can be made, was approximately
$3 million to $18 million. The liabilities arising
from potential environmental obligations that have not been
reserved at this time may be material to the operating results
of any single quarter or year in the future. Management,
however, believes the liability arising from potential
environmental obligations is not likely to have a material
adverse effect on Phelps Dodges liquidity or financial
position as such obligations could be satisfied over a period of
years.
S-300
Phelps Dodges operations are subject to many environmental
laws and regulations in jurisdictions both in the United States
and in other countries in which it does business. For further
discussion of these laws and regulations, see
PDMCEnvironmental and other regulatory
matters. The estimates given in those discussions of the
capital expenditures to comply with environmental laws and
regulations in 2007 and 2008, and the expenditures in 2006 are
separate from the reserves and estimates described above.
In January 2007, the Morenci facility received the International
Organization for Standardization (ISO) 14001 environmental
certification. During 2006, the following facilities received
ISO 14001 environmental certification: the Fort Madison
molybdenum processing facility; the Chino mine and mill; the
Sierrita mine, mill and roaster; the Bagdad mine and mill; the
Tyrone mine; the Venezuela wire plant; the Honduras wire plant;
and the Costa Rica wire plant. During 2005, the following
facilities received ISO 14001 environmental certification: the
Henderson mine and mill; the Miami mine, smelter, refinery and
rod plant; the El Paso refinery and rod plant; the Norwich rod
and wire plant; the Zamefa, Zambia wire plant; and the Bayway
manufacturing plant. ISO is a worldwide federation of national
standards bodies. The International Environmental Management
System Standard, also known as 14001, is the recognized standard
for environmental management as well as a benchmark for
environmental excellence.
The environmental, health and safety committee of the Phelps
Dodge board of directors comprises six non-management directors.
The committee met four times in 2006 to review, among other
things, Phelps Dodges policies with respect to
environmental, health and safety matters, and the adequacy of
managements programs for implementing those policies. The
committee reports on such reviews and makes recommendations with
respect to those policies to the board of directors and to
management.
S-301
Description of
certain indebtedness
Overview
In connection with the closing of the acquisition, we will enter
into new senior secured credit facilities, including a
Tranche A term loan facility, a Tranche B term loan
facility and a revolving credit facility, referred to herein
collectively as the new senior credit facilities.
The following description is only a summary of certain material
provisions of the new senior credit facilities, does not purport
to be complete and is qualified in its entirety by reference to
the provisions of the credit agreements evidencing the new
senior credit facilities.
The availability of the new senior credit facilities is subject
to certain conditions contained in the credit agreements,
including the absence of any material adverse effect (as defined
in the merger agreement) in respect of Phelps Dodge and its
subsidiaries.
New senior credit
facilities
In connection with the closing of the merger, we will enter into
new senior credit facilities that will provide for an aggregate
amount of $11.5 billion in financing, consisting of:
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a $1.5 billion 5-year revolving credit facility, which
consists of $1.0 billion under a new revolving credit
facility and $500 million under the amended and restated
existing revolving credit facility;
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a $2.5 billion 5-year Tranche A term loan facility; and
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a $7.5 billion 7-year Tranche B term loan facility.
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The revolving credit facility will include borrowing capacity
available for letters of credit and for borrowings on
same-day
notice referred to as the swingline loans. The new senior credit
facilities will be used to fund the transactions, refinance
existing debt and for working capital and general corporate
purposes.
Interest rates
and fees
Pricing for the Tranche A term loan facility and the
revolving credit facility is expected to be adjusted LIBOR or
base rate, at the option of Freeport-McMoRan, plus a spread to
be determined by reference to a grid based on ratings.
Initially, the spreads for the Tranche A term loan facility
and the revolving credit facility are expected to be adjusted
LIBOR plus 150 basis points (1.50 percent) per annum or
base rate plus 50 basis points (0.50 percent) per annum. In
addition, Freeport-McMoRan is expected to pay a commitment fee
on the unused portion of the revolving credit facility at a rate
to be determined by reference to a grid based on ratings.
Initially, the commitment fee on the unused portion of the
revolving credit facility is expected to be 37.5 basis
points (0.375 percent) per annum. Pricing for the
Tranche B term loan facility is expected to be adjusted
LIBOR plus 175 basis points (1.75 percent) per annum or
base rate plus 75 basis points (0.75 percent) per annum.
Notwithstanding the foregoing, the spreads applicable to all
loans under the new senior credit facilities will increase by
100 basis points (1.00 percent) if we do not provide the
collateral agent under the new senior credit facilities with
certain additional collateral within certain periods of time
after the closing of the transaction.
S-302
Prepayments
The new senior credit facilities will require us to prepay
outstanding term loans, subject to certain exceptions, with
50 percent of all equity proceeds and excess cash flow (as
defined in the senior secured credit agreement) and
100 percent of the net cash proceeds of all assets sales
and issuances of debt not permitted by the terms of the new
senior credit facilities.
Guarantees
All obligations under the new senior credit facilities and any
interest rate protection and other permitted hedging
arrangements and overdrafts resulting from cash management
arrangements will be unconditionally guaranteed by certain of
our existing and subsequently acquired or organized
subsidiaries. The revolving loans of Freeport-McMoRan under the
$500 million amended and restated existing revolving credit
facility portion of the new senior credit facilities will also
be guaranteed by PT Freeport Indonesia.
Security
All obligations under the new senior credit facilities and any
interest rate protection and other permitted hedging
arrangements and overdrafts resulting from cash management
arrangements will be secured by (i) the stock of certain
domestic subsidiaries and 65 percent of certain first-tier
foreign subsidiaries, (ii) the intercompany indebtedness
owed to Freeport-McMoRan by its subsidiaries and
(iii) deposits and investment accounts of Freeport-McMoRan.
The revolving loans under the $500 million amended and
restated existing revolving credit facility portion of the new
senior credit facilities will be secured by the assets of PT
Freeport Indonesia, including its Contract of Work.
Notwithstanding the foregoing, all obligations under the new
senior credit facilities will be secured by substantially all
the assets of Freeport-McMoRan and certain domestic subsidiaries
if we do not provide the collateral agent under the new senior
credit facilities with a certain pledge of the stock of PT
Freeport Indonesia within a certain period of time after the
closing of the transactions.
Certain
covenants
The new senior credit facilities will contain a number of
negative covenants that, among other things, restrict, subject
to certain exceptions, our ability or the ability of our
subsidiaries to: incur additional indebtedness (including
guarantee obligations); create liens on assets; enter into sale
and leaseback transactions; engage in mergers, liquidations and
dissolutions; sell assets; pay dividends, distributions and
other payments in respect of capital stock, and purchase our
capital stock in the open market; make investments, loans or
advances; repay certain indebtedness, including the notes, or
amend the agreements relating thereto; engage in certain
transactions with affiliates; change our fiscal year; create
restrictions on our ability to receive distributions from
subsidiaries; and change our lines of business.
In addition, the financial covenants under the new senior
secured credit agreement will require us to maintain a maximum
total leverage ratio and a maximum secured leverage ratio.
The new senior secured credit agreement will also contain
customary affirmative covenants and representations.
Events of
default
The new senior secured credit agreements will specify certain
customary events of default, including, among others: failure to
pay principal, interest or other amounts; inaccuracy of
S-303
representations and warranties; violation of covenants; cross
events of default; certain bankruptcy and insolvency events;
certain ERISA events; certain undischarged judgments; and change
of control.
Existing
indebtedness of Freeport-McMoRan
Notes issued by
Freeport-McMoRan
Freeport-McMoRan currently has three outstanding series of
notes, each issued under a separate indenture. The notes have
the following interest rates, maturity and amounts outstanding
as of December 31, 2006:
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101/8%
senior notes due 2010 with $272.4 million outstanding (the
2010 notes);
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7% convertible notes due 2011 with $7.1 million outstanding
(the 2011 notes); and
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67/8%
notes due 2014 with $340.3 million outstanding (the
2014 notes).
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The 2010 notes and 2014 notes will be secured by pledges of the
outstanding shares of capital stock of all of
Freeport-McMoRans wholly owned domestic subsidiaries and a
portion of capital stock of Freeport-McMoRans first-tier
foreign subsidiaries.
Redemption and conversion. The 2010 notes are
subject to optional redemption, in whole or in part, at anytime
after February 1, 2007 at the option of Freeport-McMoRan
upon 30 days prior notice to the holders of the notes
at the following redemption prices (expressed as percentages of
principal amount), plus accrued and unpaid interest and
additional interest, if any, to, but not including, the
redemption date, if redeemed during the
12-month
period commencing on February 1 of the years set forth below:
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Redemption
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Price
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year
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2007
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105.063%
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2008
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102.532%
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2009 and thereafter
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100.000%
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The 2014 notes are subject to optional redemption, in whole or
in part, at anytime after February 1, 2009 by
Freeport-McMoRan upon 30 days prior notice to the
holders of the notes at the following redemption prices
(expressed as percentages of principal amount), plus accrued and
unpaid interest, if any, to, but not including, the redemption
date (subject to the right of Holders of record on the relevant
record date to receive interest due on the relevant interest
payment date), if redeemed during the
12-month
period commencing on February 1 of the years set forth below:
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Redemption
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Price
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year
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2009
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103.438%
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2010
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102.292%
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2011
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101.146%
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2012 and thereafter
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100.000%
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The 2011 notes are not redeemable at the option of
Freeport-McMoRan prior to their stated maturity. The 2011 notes
are, however, convertible, at the option of the holder, at any
time on
S-304
or prior to maturity into shares of Freeport-McMoRans
class B common stock at a conversion price of $30.156 per
share. The conversion rate is subject to adjustment.
Certain
covenants. Each
of the 2010 notes and the 2014 notes contain a number of
affirmative covenants that, among other things, require
Freeport-McMoRan to: make punctual payments of principal and
interest; repurchase the notes at 101 percent of the
principal amount thereof plus accrued and unpaid interest and
additional interest, if any, upon the occurrence of certain
events that constitute a change of control; and provide annual
reports to the trustee.
In addition, each of the 2010 notes and the 2014 notes contain a
number of negative covenants that, among other things, restrict,
subject to certain exceptions, Freeport-McMoRans ability
or the ability of certain of its subsidiaries to: incur
additional indebtedness; make certain restricted payments;
create restrictions on Freeport-McMoRans ability to
receive distributions from certain subsidiaries; sell assets;
engage in certain transactions with affiliates; create liens on
assets; issue or sell capital stock of certain subsidiaries; and
enter into sale and leaseback transactions.
The 2011 notes contain a number of affirmative covenants that,
among other things, require Freeport-McMoRan to: make punctual
payments of principal and interest; preserve its corporate
existence; maintain its properties in useful condition; pay
taxes in a timely manner; repurchase the notes at
100 percent of the principal amount thereof plus accrued
and unpaid interest and additional interest, if any, upon the
occurrence of certain events that constitute a change of
control; and provide annual reports to the trustee. The 2011
notes do not contain any negative covenants.
Guarantees. The
2010 notes, 2011 notes and 2014 notes are not currently
guaranteed. The 2010 notes and 2014 notes require that any
subsidiary that enters into a guaranty of any of
Freeport-McMoRans future indebtedness become a guarantor
under the notes. As a result of the new senior credit
facilities, the 2010 notes and 2014 notes will be guaranteed.
Events of
default. The
2010 notes, the 2011 notes and the 2014 notes contain certain
customary events of default, including, among others: failure to
pay principal or interest; violation of covenants or agreements;
and certain bankruptcy and insolvency events.
Other
Freeport-McMoRan debt
In addition, PT Freeport Indonesia had approximately
$54.5 million of capitalized equipment leases and Atlantic
Copper had working capital lines of approximately
$5.5 million, in each case as of December 31, 2006.
Existing
indebtedness of Phelps Dodge
Notes and
debentures issued by Phelps Dodge
Phelps Dodge currently has three outstanding series of notes
(the Phelps Dodge notes) issued under an indenture
dated September 22, 1997 (the 1997 Indenture),
with the following interest rates, maturity and amounts
outstanding as of December 31, 2006:
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8.75% notes due 2011 with $107.9 million outstanding;
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9.5% notes due 2031 with $193.8 million outstanding; and
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6.125% notes due 2034 with $150.0 million outstanding.
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Phelps Dodge also has $115.0 million of 7.125% debentures
due 2027 (the Phelps Dodge debentures) outstanding
that were also issued under the 1997 Indenture.
S-305
Note redemption. Each series of Phelps Dodge
notes is subject to optional redemption, in whole or in part, at
any time by the Company upon 30 days prior written
notice to the holders of the notes. The redemption price payable
is equal to any accrued or unpaid interest plus the greater of
(i) 100 percent of the principal amount of the notes
to be redeemed and (ii) the sum of the present values of
the remaining scheduled payments discounted to the date of
redemption on a semi-annual basis at the yield of a US Treasury
Security having a comparable maturity plus 45, 50 or 25 basis
points for the notes due in 2011, 2031 and 2034, respectively.
Debenture redemption. The Phelps Dodge
debentures are redeemable by the Company at par plus a yield
maintenance premium at any time prior to maturity with
30 days prior written notice to the debenture holders.
Certain covenants. The 1997 Indenture contains
a number of affirmative covenants that, among other things,
requires Phelps Dodge to: make punctual payments of principal
and interest; preserve its corporate existence; maintain
appropriate amounts and types of insurance; maintain proper
books and records; and provide reports and an annual review
certificate to the trustee.
In addition, the 1997 Indenture contains a number of negative
covenants that, among other things, restrict, subject to certain
exceptions, Phelps Dodges ability or the ability of
certain of its subsidiaries to create liens on assets and enter
into sale and leaseback transactions.
Guarantees. All obligations under the Phelps
Dodge notes and the Phelps Dodge debentures will be
unconditionally guaranteed by Freeport-McMoRan
Events of default. The 1997 Indenture contains
certain customary events of default, including, among others:
failure to pay principal or interest; violation of covenants;
and certain bankruptcy and insolvency events.
Notes issued by a
subsidiary of Phelps Dodge and assumed by Phelps Dodge
Phelps Dodge has $60.1 million of 7.375% notes due 2007
under an indenture dated May 17, 1995 (the 1995
Indenture). These notes, which were initially issued by
Cyprus Amax Minerals Company, a subsidiary of Phelps Dodge, were
assumed by Phelps Dodge in 1999 pursuant to a supplemental
indenture. These notes will be secured by pledges of the
outstanding shares of capital stock of Phelps Dodges
wholly owned domestic subsidiaries and a portion of the capital
stock of Phelps Dodges wholly owned first-tier foreign
subsidiaries.
Note
redemption
The 7.375% notes due 2007 are not redeemable by Phelps Dodge.
Certain covenants. The 1995 Indenture contains
a number of affirmative covenants that, among other things,
require Phelps Dodge to: make punctual payments of principal and
interest; preserve its corporate existence, maintain its
properties in good condition; and pay taxes in a timely manner.
In addition, the 1995 Indenture contains a number of negative
covenants that, among other things, restrict, subject to certain
exceptions, Phelps Dodges ability or the ability of
certain of its subsidiaries to incur additional indebtedness and
enter into sale and leaseback transactions.
Guarantees. All obligations under the 7.375%
notes due 2007 will be unconditionally guaranteed by
Freeport-McMoRan.
S-306
Events of default. The 1995 Indenture contains
certain customary events of default, including, among others:
failure to pay principal or interest; default in the deposit of
a sinking fund payment; violation of covenants or warranties;
failure to pay certain indebtedness in excess of $20,000,000 in
a timely manner; and certain bankruptcy and insolvency events.
Other Phelps
Dodge debt
In addition, Phelps Dodges Cerro Verde subsidiary had
$202.0 million of project indebtedness as of
December 31, 2006.
S-307
Description of
the notes
Definitions of certain terms used in this Description of the
notes may be found under the heading Certain
definitions. For purposes of this section, the term
Company refers only to Freeport-McMoRan
Copper & Gold Inc. and not to any of its subsidiaries.
The Company will issue the 8.25% Senior Notes due 2015 (the
2015 fixed rate notes), the 8.375% Senior Notes
due 2017 (the 2017 fixed rate notes and, together
with the 2015 fixed rate notes, the fixed rate
notes) and the Senior Floating Rate Notes due 2015 (the
2015 floating rate notes and, together with the
fixed rate notes, the notes) under an Indenture, to
be dated as of March 19, 2007 (the Indenture),
between the Company and The Bank of New York, as Trustee (the
Trustee), a copy of which is available upon request
to the Company. The Indenture contains provisions which define
your rights under the notes. In addition, the Indenture governs
the obligations of the Company under the notes. The terms of the
notes include those stated in the Indenture and those made part
of the Indenture by reference to the TIA.
The 2015 fixed rate notes, the 2017 fixed rate notes and the
2015 floating rate notes will be three separate series (each a
series) of notes under the Indenture for purposes
of, among other things, payments of principal and interest,
Events of Default and consents to amendments to the Indenture
and the notes.
The following description is meant to be only a summary of
certain provisions of the Indenture. It does not restate the
terms of the Indenture in their entirety. We urge that you
carefully read the Indenture as it, and not this description,
governs your rights as Holders.
Overview of the
notes
Each series of notes:
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will be general unsecured obligations of the Company;
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will rank equally in right of payment with the notes of the
other series and with all existing and future Senior
Indebtedness of the Company;
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will be senior in right of payment to any future Subordinated
Obligations of the Company;
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will be effectively subordinated to all Secured Indebtedness of
the Company including Secured Indebtedness and other obligations
under the Credit Agreement, the Companys
101/8% Senior
Notes due 2010 and the Companys
67/8%
Senior Notes due 2014, to the extent of the value of the assets
securing such Indebtedness; and
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will be effectively subordinated to all liabilities (including
Trade Payables) and Preferred Stock of each Subsidiary of the
Company that is not a Subsidiary Guarantor, including the
Existing Phelps Dodge Notes. On the Closing Date, no
Subsidiaries will be Subsidiary Guarantors.
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Principal,
maturity and interest
We will initially issue the 2015 fixed rate notes in an
aggregate principal amount of $1,500,000,000, the 2017 fixed
rate notes in an aggregate principal amount of $3,500,000,000
and the 2015 floating rate notes in an aggregate principal
amount of $1,000,000,000. The 2015 fixed rate notes will mature
on April 1, 2015, the 2017 fixed rate notes will mature on
April 1, 2017 and the 2015 floating rate notes will mature
on April 1, 2015. We will issue the notes in
S-308
fully registered form, without coupons, in denominations of
$2,000 and any integral multiple of $1,000 in excess thereof.
Fixed rate
notes
Each 2015 fixed rate note we issue will bear interest at a rate
of 8.25% per annum and each 2017 fixed rate note we issue will
bear interest at a rate of 8.375% per annum, in each case,
beginning on March 19, 2007 or from the most recent date to
which interest has been paid or provided for. We will pay
interest semiannually to Holders of record at the close of
business on the March 15 or September 15 immediately
preceding the interest payment date on April 1 and
October 1 of each year. We will begin paying interest to
Holders on October 1, 2007. Interest will be calculated on
the basis of a
360-day year
comprised of twelve
30-day
months.
2015 floating
rate notes
Each 2015 floating rate note we issue will bear interest at a
rate per annum of LIBOR plus 3.25%, as determined by the
calculation agent (the Calculation Agent), which
shall initially be the Trustee, beginning on March 19, 2007
or from the most recent date to which interest has been paid or
provided for. We will pay interest semiannually to Holders of
record at the close of business on the March 15 or
September 15 immediately preceding the interest payment
date on April 1 and October 1 of each year. We will
begin paying interest to Holders on October 1, 2007.
Set forth below is a summary of certain of the defined terms
used in the Indenture relating solely to the 2015 floating rate
notes.
Determination Date, with respect to an Interest
Period, will be the second London Banking Day preceding the
first day of the Interest Period.
Interest Period means the period commencing on and
including an interest payment date and ending on and including
the day immediately preceding the next succeeding interest
payment date, with the exception that the first Interest Period
shall commence on and include the Closing Date and end on and
include September 30, 2007.
LIBOR, with respect to an Interest Period, will be
the rate (expressed as a percentage per annum) for deposits in
U.S. dollars for a six-month period beginning on the second
London Banking Day after the Determination Date that appears on
Telerate Page 3750 as of 11:00 a.m., London time, on
the Determination Date. If Telerate Page 3750 does not
include such a rate or is unavailable on a Determination Date,
the Calculation Agent will request the principal London office
of each of four major banks in the London interbank market, as
selected by the Calculation Agent (in consultation with the
Company), to provide such banks offered quotation
(expressed as a percentage per annum), as of approximately
11:00 a.m., London time, on such Determination Date, to
prime banks in the London interbank market for deposits in a
Representative Amount in U.S. dollars for a six-month period
beginning on the second London Banking Day after the
Determination Date. If at least two such offered quotations are
so provided, LIBOR for the Interest Period will be the
arithmetic mean of such quotations. If fewer than two such
quotations are so provided, the Calculation Agent will request
each of three major banks in New York City, as selected by the
Calculation Agent (in consultation with the Company), to provide
such banks rate (expressed as a percentage per annum), as
of approximately 11:00 a.m., New York City time, on such
Determination Date, for loans in a Representative Amount in U.S.
dollars to leading European banks for a six-month period
beginning on the second London Banking Day after the
Determination Date. If at least two such rates are so provided,
LIBOR for
S-309
the Interest Period will be the arithmetic mean of such rates.
If fewer than two such rates are so provided, then LIBOR for the
Interest Period will be LIBOR in effect with respect to the
immediately preceding Interest Period.
London Banking Day is any day in which dealings in
U.S. dollars are transacted or, with respect to any future date,
are expected to be transacted in the London interbank market.
Representative Amount means a principal amount of
not less than U.S.$1,000,000 for a single transaction in the
relevant market at the relevant time.
Telerate Page 3750 means the display designated
as Page 3750 on the Moneyline Telerate service
(or such other page as may replace Page 3750 on that
service).
The amount of interest for each day that the 2015 floating rate
notes are outstanding (the Daily Interest Amount)
will be calculated by dividing the interest rate in effect for
such day by 360 and multiplying the result by the principal
amount of the 2015 floating rate notes. The amount of interest
to be paid on the 2015 floating rate notes for each Interest
Period will be calculated by adding the Daily Interest Amounts
for each day in the Interest Period.
All percentages resulting from any of the above calculations
will be rounded, if necessary, to the nearest one
hundred-thousandth of a percentage point, with five
one-millionths of a percentage point being rounded upwards
(e.g., 9.876545% (or .09876545) being rounded to 9.87655% (or
.0987655)) and all dollar amounts used in or resulting from such
calculations will be rounded to the nearest cent (with one-half
cent being rounded upwards).
The interest rate on the 2015 floating rate notes will in no
event be higher than the maximum rate permitted by applicable
law.
Indenture may be
used for future issuances
We may issue from time to time additional notes of each series
having identical terms and conditions to the notes of such
series we are currently offering (the Additional
Notes). We will only be permitted to issue such Additional
Notes if at the time of such issuance we are in compliance with
the covenants contained in the Indenture. Any Additional Notes
of a series will be part of the same issue as the notes of such
series that we are currently offering and will vote on all
matters with such notes.
Paying agent and
registrar
We will pay the principal of, premium, if any, and interest on
the notes of each series at any office of ours or any agency
designated by us which is located in the Borough of Manhattan,
The City of New York. We have initially designated the corporate
trust office of the Trustee to act as the agent of the Company
in such matters. The location of the corporate trust office is
101 Barclay Street, New York, New York 10286. We, however,
reserve the right to pay interest to Holders by check mailed
directly to Holders at their registered addresses.
Holders may exchange or transfer their notes at the same
location given in the preceding paragraph. No service charge
will be made for any registration of transfer or exchange of
notes. We, however, may require Holders to pay any transfer tax
or other similar governmental charge payable in connection with
any such transfer or exchange.
S-310
Optional
redemption
2015 fixed rate
notes
Except as set forth in the following two paragraphs, we may not
redeem the 2015 fixed rate notes prior to April 1, 2011. On
and after this date, we may redeem the 2015 fixed rate notes, in
whole or in part, at our option, upon not less than 30 nor more
than 60 days prior notice, at the following
redemption prices (expressed as percentages of the principal
amount thereof), plus accrued and unpaid interest, if any, to
the redemption date (subject to the right of Holders of record
on the relevant record date to receive interest due on the
relevant interest payment date), if redeemed during the
12-month
period commencing on April 1 of the years set forth below:
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Year
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Redemption
price
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2011
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104.125%
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2012
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102.063%
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2013 and thereafter
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100.000%
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In addition, prior to April 1, 2010, we may, on one or more
occasions, also redeem up to a maximum of 35% of the original
aggregate principal amount of the 2015 fixed rate notes
(calculated giving effect to any issuance of Additional Notes of
such series) with the Net Cash Proceeds of one or more Equity
Offerings by the Company, at a redemption price equal to 108.25%
of the principal amount thereof, plus accrued and unpaid
interest, if any, to the redemption date (subject to the right
of Holders of record on the relevant record date to receive
interest due on the relevant interest payment date);
provided, however, that after giving effect to any
such redemption:
(1) at least 65% of the aggregate principal amount of the
2015 fixed rate notes (calculated giving effect to any issuance
of Additional Notes of such series) remains outstanding; and
(2) any such redemption by the Company must be made within
60 days of such Equity Offering and must be made in
accordance with certain procedures set forth in the Indenture.
Prior to April 1, 2011, we will be entitled at our option
to redeem the 2015 fixed rate notes, in whole or in part, at a
redemption price equal to 100% of the principal amount of the
2015 fixed rate notes plus the Applicable Premium as of, and
accrued and unpaid interest, if any, to, the redemption date
(subject to the right of Holders on the relevant record date to
receive interest due on the relevant interest payment date).
Notice of such redemption must be mailed by first-class mail to
the registered address of each Holder of the 2015 fixed rate
notes, not less than 30 nor more than 60 days prior to the
redemption date.
S-311
2017 fixed rate
notes
Except as set forth in the following two paragraphs, we may not
redeem the 2017 fixed rate notes prior to April 1, 2012. On
and after this date, we may redeem the 2017 fixed rate notes, in
whole or in part, at our option, upon not less than 30 nor more
than 60 days prior notice, at the following
redemption prices (expressed as percentages of the principal
amount thereof), plus accrued and unpaid interest, if any, to
the redemption date (subject to the right of Holders of record
on the relevant record date to receive interest due on the
relevant interest payment date), if redeemed during the
12-month
period commencing on April 1 of the years set forth below:
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Year
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Redemption
Price
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2012
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104.188%
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2013
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102.792%
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2014
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101.396%
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2015 and thereafter
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100.000%
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In addition, prior to April 1, 2010, we may, on one or more
occasions, also redeem up to a maximum of 35% of the original
aggregate principal amount of the 2017 fixed rate notes
(calculated giving effect to any issuance of Additional Notes of
such series) with the Net Cash Proceeds of one or more Equity
Offerings by the Company, at a redemption price equal to
108.375% of the principal amount thereof, plus accrued and
unpaid interest, if any, to the redemption date (subject to the
right of Holders of record on the relevant record date to
receive interest due on the relevant interest payment date);
provided, however, that after giving effect to any
such redemption:
(1) at least 65% of the aggregate principal amount of the
2017 fixed rate notes (calculated giving effect to any issuance
of Additional Notes of such series) remains outstanding; and
(2) any such redemption by the Company must be made within
60 days of such Equity Offering and must be made in
accordance with certain procedures set forth in the Indenture.
Prior to April 1, 2012, we will be entitled at our option
to redeem the 2017 fixed rate notes, in whole or in part, at a
redemption price equal to 100% of the principal amount of the
2017 fixed rate notes plus the Applicable Premium as of, and
accrued and unpaid interest if any, to the redemption date
(subject to the right of Holders on the relevant record date to
receive interest due on the relevant interest payment date).
Notice of such redemption must be mailed by first-class mail to
the registered address of each Holder of the 2017 fixed rate
notes, not less than 30 nor more than 60 days prior to the
redemption date.
2015 floating
rate notes
Except as set forth in the following two paragraphs, we may not
redeem the 2015 floating rate notes prior to April 1, 2009.
On and after this date, we may redeem the 2015 floating rate
notes, in whole or in part, at our option, upon not less than 30
nor more than 60 days prior notice, at the following
redemption prices (expressed as percentages of the principal
amount thereof), plus accrued and unpaid interest, if any, to
the redemption date (subject to the right of Holders of record
on the relevant record date to receive interest due on the
relevant interest payment date), if redeemed during the
12-month
period commencing on April 1 of the years set forth below:
S-312
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Year
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|
Redemption
Price
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|
|
2009
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|
|
102.000%
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2010
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101.000%
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2011 and thereafter
|
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100.000%
|
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In addition, prior to April 1, 2009, we may, on one or more
occasions, also redeem up to a maximum of 35% of the original
aggregate principal amount of the 2015 floating rate notes
(calculated giving effect to any issuance of Additional Notes of
such series) with the Net Cash Proceeds of one or more Equity
Offerings by the Company, at a redemption price equal to 100% of
the principal amount thereof, plus a premium equal to the rate
per annum on the 2015 floating rate notes applicable on the date
on which notice of redemption is given, plus accrued and unpaid
interest, if any, to the redemption date (subject to the right
of Holders of record on the relevant record date to receive
interest due on the relevant interest payment date);
provided, however, that after giving effect to any
such redemption:
(1) at least 65% of the aggregate principal amount of the
2015 floating rate notes (calculated giving effect to any
issuance of Additional Notes of such series) remains
outstanding; and
(2) any such redemption by the Company must be made within
60 days of such Equity Offering and must be made in
accordance with certain procedures set forth in the Indenture.
Prior to April 1, 2009, we will be entitled at our option
to redeem the 2015 floating rate notes, in whole or in part, at
a redemption price equal to 100% of the principal amount of the
2015 floating rate notes plus the Applicable Premium as of, and
accrued and unpaid interest, if any, to, the redemption date
(subject to the right of Holders on the relevant record date to
receive interest due on the relevant interest payment date).
Notice of such redemption must be mailed by first-class mail to
the registered address of each Holder of the 2015 floating rate
notes, not less than 30 nor more than 60 days prior to the
redemption date.
Selection
If we partially redeem notes of any series, the Trustee will
select the notes of such series to be redeemed on a pro rata
basis, by lot or by such other method as the Trustee in its sole
discretion shall deem to be fair and appropriate, although no
note of $2,000 in original principal amount or less will be
redeemed in part. If we redeem any note of any series in part
only, the notice of redemption relating to such note shall state
the portion of the principal amount thereof to be redeemed. A
new note of such series in principal amount equal to the
unredeemed portion thereof will be issued in the name of the
Holder thereof upon cancelation of the original note. On and
after the redemption date, interest will cease to accrue on
notes or portions thereof called for redemption so long as we
have deposited with the Paying Agent funds sufficient to pay the
principal of, plus accrued and unpaid interest on, the notes to
be redeemed.
Guarantees
There will be no Subsidiary Guarantors on the Closing Date. Any
Restricted Subsidiary of the Company that Guarantees any of the
Companys future Indebtedness (other than Indebtedness
incurred pursuant to paragraph (b) of the covenant
described under Certain covenants
Limitation on indebtedness) will be obligated to become a
Subsidiary Guarantor. See
S-313
Certain covenants Future
subsidiary guarantors. The Subsidiary Guarantors, if any,
will jointly and severally guarantee, on a senior unsecured
basis, our obligations under each series of the notes. The
obligations of each Subsidiary Guarantor under its Subsidiary
Guarantees will be limited as necessary to prevent that
Subsidiary Guarantee from constituting a fraudulent conveyance
under applicable law.
Pursuant to the Indenture, (A) a Subsidiary Guarantor may
consolidate with, merge with or into, or transfer all or
substantially all its assets to any other Person to the extent
described below under Merger and consolidation and
(B) the Capital Stock of a Subsidiary Guarantor may be sold
or otherwise disposed of to another Person to the extent
described below under Certain
covenants Limitation on sales of assets and
subsidiary stock; provided, however, that in the
case of the consolidation, merger or transfer of all or
substantially all the assets of such Subsidiary Guarantor, if
such other Person is not the Company or a Subsidiary Guarantor,
such Subsidiary Guarantors obligations under its
Subsidiary Guarantees must be expressly assumed by such other
Person, except that such assumption will not be required in the
case of:
(1) the sale or other disposition (including by way of
consolidation or merger) of a Subsidiary Guarantor, including
the sale or disposition of Capital Stock of a Subsidiary
Guarantor following which such Subsidiary Guarantor is no longer
a Subsidiary; or
(2) the sale or disposition of all or substantially all the
assets of a Subsidiary Guarantor;
in each case other than to the Company or an Affiliate of the
Company and as permitted by the Indenture and if in connection
therewith the Company provides an Officers Certificate to
the Trustee to the effect that the Company will comply with its
obligations under the covenant described under
Certain covenants Limitation on
sales of assets and subsidiary stock in respect of such
disposition. Upon any sale or disposition described in
clause (1) or (2) above, the obligor on the related
Subsidiary Guarantees will be released from its obligations
thereunder.
The Subsidiary Guarantees of a Subsidiary Guarantor also will be
released:
(1) upon the designation of such Subsidiary Guarantor as an
Unrestricted Subsidiary;
(2) at such time as such Subsidiary Guarantor does not
Guarantee any Indebtedness of the Company outstanding that would
have required such Subsidiary Guarantor to enter into a
Guarantee Agreement pursuant to the covenant described under
Certain covenants Future
subsidiary guarantors; or
(3) if we exercise our legal defeasance option or our
covenant defeasance option as described under
Defeasance or if our obligations under
the Indenture are discharged in accordance with the terms of the
Indenture.
Ranking
Senior
indebtedness versus notes
The indebtedness evidenced by the notes and the Subsidiary
Guarantees will be unsecured and will rank equally in right of
payment to the Senior Indebtedness of the Company and the
Subsidiary Guarantors, as the case may be. On the Closing Date,
there will not be any Subsidiary Guarantors.
The notes are unsecured obligations of the Company. Secured
Indebtedness and other secured obligations of the Company and
its subsidiaries (including obligations with respect to the
Credit
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Agreement, the Companys
101/8% Senior
Notes due 2010, the Companys
67/8% Senior
Notes due 2014 and Phelps Dodges 7.375% Notes due 2007)
will be effectively senior to the notes to the extent of the
value of the assets securing such Indebtedness or other
obligations.
At December 31, 2006, on a pro forma basis to give effect
to the Transactions, the Company would have had approximately
$17,251.0 million aggregate principal amount of Senior
Indebtedness (excluding intercompany Indebtedness), including
$10,612.9 million of Secured Indebtedness
($10,000.0 million of which consists of Secured
Indebtedness and guarantees under the Credit Agreement and
$612.9 million of Secured Indebtedness consisting of
certain of the existing Freeport-McMoRan notes),
$631.0 million of guarantees in respect of outstanding debt
securities issued by its Subsidiaries, $6,000 million of
the notes and $7.1 million of other Senior Indebtedness.
Liabilities of
subsidiaries versus notes
All of our operations are conducted through our subsidiaries. As
of the Closing Date, none of our subsidiaries will guarantee the
notes, and, as described above under
Guarantees, any future Subsidiary
Guarantees may be released under certain circumstances. Claims
of creditors of such non-guarantor subsidiaries, including trade
creditors and creditors holding indebtedness or Guarantees
issued by such non-guarantor subsidiaries, and claims of
preferred stockholders of such non-guarantor subsidiaries
generally will have priority with respect to the assets and
earnings of such non-guarantor subsidiaries over the claims of
our creditors, including Holders of the notes. Accordingly, the
notes will be effectively subordinated to creditors (including
trade creditors) and preferred stockholders, if any, of our
non-guarantor subsidiaries.
At December 31, 2006, on a pro forma basis to give effect
to the Transactions, the total assets and total liabilities
(including trade payables) of our subsidiaries were
approximately $40,158.3 million and $23,495.3 million,
respectively. For the year ended December 31, 2006, on a
pro forma basis to give effect to the Transactions, the
Companys Subsidiaries generated 100% and 110% of the
Companys revenues and net income, respectively. Although
the Indenture limits the incurrence of Indebtedness and
preferred stock by certain of our subsidiaries, such limitation
is subject to a number of significant qualifications. Moreover,
the Indenture does not impose any limitation on the incurrence
by such subsidiaries of liabilities that are not considered
Indebtedness under the Indenture. See Certain
covenants Limitation on indebtedness.
Change of
control
Upon the occurrence of any of the following events (each a
Change of Control), each Holder will have the right
to require the Company to purchase all or any part of such
Holders notes at a purchase price in cash equal to 101% of
the principal amount thereof plus accrued and unpaid interest to
the date of purchase (subject to the right of Holders of record
on the relevant record date to receive interest due on the
relevant interest payment date); provided,
however, that notwithstanding the occurrence of a Change
of Control, the Company shall not be obligated to purchase the
notes of a series pursuant to this section in the event that it
has exercised its right to redeem all the notes of such series
under the terms of the section titled Optional
redemption:
(1) any person or group (as such
term is used in Sections 13(d) and 14(d) of the Exchange
Act), other than the Company or a Subsidiary of the Company, is
or becomes the beneficial owner (as defined in
Rules 13d-3
and 13d-5
under the Exchange Act, except
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that for purposes of this clause (1) such person shall be
deemed to have beneficial ownership of all shares
that any such person has the right to acquire, whether such
right is exercisable immediately or only after the passage of
time), directly or indirectly, of more than 50% of the total
voting power of the Voting Stock of the Company (for the
purposes of this clause (1), such person shall be deemed to
beneficially own any Voting Stock of an entity held by any other
entity (the parent entity), if such person is the
beneficial owner (as defined in this clause (1)), directly
or indirectly, of more than 50% of the voting power of the
Voting Stock of such parent entity);
(2) during any period of two consecutive years, individuals
who at the beginning of such period constituted the board of
directors of the Company (together with any new directors whose
election by such board of directors of the Company or whose
nomination for election by the shareholders of the Company was
approved by a vote of a majority of the directors of the Company
then still in office who were either directors at the beginning
of such period or whose election or nomination for election was
previously so approved) cease for any reason to constitute a
majority of the board of directors of the Company then in office;
(3) the adoption of a plan relating to the liquidation or
dissolution of the Company; or
(4) the merger or consolidation of the Company with or into
another Person or the merger of another Person with or into the
Company, or the sale of all or substantially all the assets of
the Company to another Person, and, in the case of any such
merger or consolidation, the securities of the Company that are
outstanding immediately prior to such transaction and which
represent 100% of the aggregate voting power of the Voting Stock
of the Company are changed into or exchanged for cash,
securities or property, unless pursuant to such transaction such
securities are changed into or exchanged for, in addition to any
other consideration, securities of the surviving Person or
transferee that represent, immediately after such transaction,
at least a majority of the aggregate voting power of the Voting
Stock of the surviving Person or transferee.
In the event that at the time of such Change of Control the
terms of the Bank Indebtedness restrict or prohibit the
repurchase of notes pursuant to this covenant, then prior to the
mailing of the notice to Holders provided for in the immediately
following paragraph but in any event within 30 days
following any Change of Control, the Company shall:
(1) repay in full all Bank Indebtedness or, if doing so
will allow the purchase of notes, offer to repay in full all
Bank Indebtedness and repay the Bank Indebtedness of each lender
who has accepted such offer; or
(2) obtain the requisite consent under the agreements
governing the Bank Indebtedness to permit the repurchase of the
notes as provided for in the immediately following paragraph.
The Company must first comply with the covenant described above
before it will be required to purchase notes in the event of a
Change of Control, provided, however, that the Companys
failure to comply with the covenant described in the preceding
sentence or to make a Change of Control Offer because of any
such failure shall constitute a default described in
clause (4) under Defaults below
(and not under clause (2) thereof). As a result of the
foregoing, a holder of the notes may not be able to compel the
Company to purchase the notes unless the Company is able at the
time to refinance all Indebtedness outstanding under the Credit
Agreement or obtain requisite consents under the Credit
Agreement.
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Within 30 days following any Change of Control (except as
provided in the proviso in the first paragraph of this
Change of control section), the Company shall mail a
notice to each Holder with a copy to the Trustee (the
Change of Control Offer) stating:
(1) that a Change of Control has occurred and that such
Holder has the right to require the Company to purchase all or a
portion of such Holders notes at a purchase price in cash
equal to 101% of the principal amount thereof, plus accrued and
unpaid interest to the date of purchase (subject to the right of
Holders of record on the relevant record date to receive
interest on the relevant interest payment date);
(2) the circumstances and relevant facts and financial
information regarding such Change of Control;
(3) the purchase date (which shall be no earlier than
30 days nor later than 60 days from the date such
notice is mailed); and
(4) the instructions determined by the Company, consistent
with this covenant, that a Holder must follow in order to have
its notes purchased.
The Company will not be required to make a Change of Control
Offer with respect to a series of notes upon a Change of Control
if a third party makes the Change of Control Offer in the
manner, at the times and otherwise in compliance with the
requirements set forth in the Indenture applicable to a Change
of Control Offer made by the Company and purchases all notes of
such series validly tendered and not withdrawn under such Change
of Control Offer.
The Company will comply, to the extent applicable, with the
requirements of Section 14(e) of the Exchange Act and any
other securities laws or regulations in connection with the
purchase of notes pursuant to this covenant. To the extent that
the provisions of any securities laws or regulations conflict
with provisions of this covenant, the Company will comply with
the applicable securities laws and regulations and will not be
deemed to have breached its obligations under this covenant by
virtue thereof.
The Change of Control purchase feature is a result of
negotiations between the Company and the underwriters.
Management has no present intention to engage in a transaction
involving a Change of Control, although it is possible that the
Company would decide to do so in the future. Subject to the
limitations discussed below, the Company could, in the future,
enter into certain transactions, including acquisitions,
refinancings or recapitalizations, that would not constitute a
Change of Control under the Indenture, but that could increase
the amount of indebtedness outstanding at such time or otherwise
affect the Companys capital structure or credit ratings.
Restrictions on the ability of the Company to Incur additional
Indebtedness are contained in the covenants described under
Certain covenants Limitation on
indebtedness, Limitation on liens
and Limitation on sale/leaseback
transactions. Such restrictions can only be waived with
respect to a series of notes with the consent of the Holders of
a majority in principal amount of the notes of such series then
outstanding. Except for the limitations contained in such
covenants, however, the Indenture will not contain any covenants
or provisions that may afford Holders protection in the event of
a highly leveraged transaction.
The occurrence of certain of the events which would constitute a
Change of Control would constitute a default under the Credit
Agreement. Future Senior Indebtedness of the Company may contain
prohibitions of certain events which would constitute a Change
of Control or require such Senior Indebtedness to be repurchased
or repaid upon a Change of Control. Moreover, the exercise by
the Holders of their right to require the Company to purchase
the
S-317
notes could cause a default under the Senior Indebtedness, even
if the Change of Control itself does not, due to the financial
effect of such repurchase on the Company. Finally, the
Companys ability to pay cash to the Holders upon a
purchase may be limited by the Companys then existing
financial resources. There can be no assurance that sufficient
funds will be available when necessary to make any required
purchases. The provisions under the Indenture relative to the
Companys obligation to make an offer to purchase the notes
of a series as a result of a Change of Control may be waived or
modified with the written consent of the Holders of a majority
in principal amount of the notes of such series.
The definition of Change of Control includes a
disposition of all or substantially all of the assets of the
Company to any Person. Although there is a limited body of case
law interpreting the phrase substantially all, there
is no precise established definition of the phrase under
applicable law. Accordingly, in certain circumstances there may
be a degree of uncertainty as to whether a particular
transaction would involve a disposition of all or
substantially all of the assets of the Company. As a
result, it may be unclear as to whether a Change of Control has
occurred and whether a Holder of notes may require the Company
to make an offer to repurchase the notes as described above.
Certain
covenants
The Indenture will contain covenants including, among others,
those summarized below, with respect to each series of notes.
Covenant suspension. Following the first day
(the Suspension Date) that:
(a) the notes of a series have an Investment Grade Rating
from either or both the Rating Agencies; and
(b) no Default or Event of Default with respect to such
series of notes has occurred and is continuing under the
Indenture,
the Company and the Restricted Subsidiaries will not be subject
to the following provisions of the Indenture with respect to
such series of notes:
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Limitation on indebtedness;
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Limitation on restricted payments;
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Limitation on sales of assets and subsidiary
stock; and
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Future Subsidiary guarantors.
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(collectively, the Suspended Covenants). In
addition, any Subsidiary Guarantees of the Subsidiary Guarantors
in respect of such series of notes will also be suspended as of
the Suspension Date. In the event that the Company and the
Restricted Subsidiaries are not subject to the Suspended
Covenants with respect to a series of notes for any period of
time as a result of the preceding sentence and, on any
subsequent date (the Reversion Date), (i) a
Default or Event of Default with respect to such series of notes
(other than as a result of any breach of the Suspended
Covenants) occurs and is continuing or (ii) both of the
Rating Agencies withdraw their ratings or downgrade their
ratings assigned to the notes of such series below the required
Investment Grade Ratings, then the Company and the Restricted
Subsidiaries will thereafter again be subject to the Suspended
Covenants with respect to future events with respect to such
series of notes and any Subsidiary Guarantees will be
reinstated. The period of time between
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the Suspension Date and the Reversion Date is referred to in
this description as the Suspension Period.
Notwithstanding that the Suspended Covenants may be reinstated,
no default will be deemed to have occurred as a result of a
failure to comply with the Suspended Covenants during the
Suspension Period. During any Suspension Period, the Company may
not designate any Subsidiary as an Unrestricted Subsidiary
unless the Company would have been permitted to designate such
Subsidiary as an Unrestricted Subsidiary if a Suspension Period
had not been in effect for any period.
On the Reversion Date, all Indebtedness Incurred during the
Suspension Period will be classified to have been Incurred
pursuant to paragraph (a) of the covenant described
under Limitation on indebtedness or one
of the clauses set forth in paragraph (b) of the
covenant described under Limitation on
indebtedness (to the extent such Indebtedness would be
permitted to be Incurred thereunder as of the Reversion Date and
after giving effect to Indebtedness Incurred prior to the
Suspension Period and outstanding on the Reversion Date). To the
extent such Indebtedness would not be so permitted to be
Incurred pursuant to paragraph (a) or (b) of the
covenant described under Limitation on
indebtedness, such Indebtedness will be deemed to have
been outstanding on the Closing Date, so that it is classified
as permitted under clause (3) of paragraph (b) of
the covenant described under Limitation of
indebtedness. Calculations made after the Reversion Date
of the amount available to be made as Restricted Payments under
the covenant described under Limitation on
restricted payments will be made as though the covenant
described under Limitation on restricted
payments had been in effect since the Closing Date and
throughout the Suspension Period. Accordingly, Restricted
Payments made during the Suspension Period will reduce the
amount available to be made as Restricted Payments under
paragraph (a) of the covenant described under
Limitation on restricted payments and
the items specified in subclauses (4)(C)(i) through
(4)(C)(iv) of paragraph (a) of the covenant described
under Limitation on restricted payments
will increase the amount available to be made under
paragraph (a) thereof. For purposes of determining
compliance with paragraph (a) of the covenant
described under Limitation of sales of assets
and subsidiary stock, the amount of Net Available Cash
from all Asset Dispositions not applied in accordance with the
covenant will be deemed to be reset to zero.
Limitation on indebtedness. (a) The
Company will not, and will not permit any Restricted Subsidiary
to, Incur, directly or indirectly, any Indebtedness;
provided, however, that the Company or any
Restricted Subsidiary that is a Subsidiary Guarantor may Incur
Indebtedness if on the date of such Incurrence and after giving
effect thereto the Consolidated Coverage Ratio would be greater
than 2:1.
(b) Notwithstanding the foregoing paragraph (a), the
Company and its Restricted Subsidiaries may Incur the following
Indebtedness:
(1) Indebtedness Incurred pursuant to the Credit Facilities
in an aggregate principal amount not to exceed
$11,500 million less, without duplication, the aggregate
amount of letters of credit issued to support Indebtedness
Incurred and outstanding under clause (9) of this
paragraph (b);
(2) Indebtedness of the Company owed to and held by any
Restricted Subsidiary or Indebtedness of a Restricted Subsidiary
owed to and held by the Company or any Restricted Subsidiary;
provided, however, that (A) any subsequent
issuance or transfer of any Capital Stock or any other event
that results in any such Restricted Subsidiary ceasing to be a
Restricted Subsidiary or any subsequent transfer of any such
Indebtedness (except to the Company or a Restricted Subsidiary)
shall be deemed, in each case, to constitute the
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Incurrence of such Indebtedness by the issuer thereof,
(B) if the Company is the obligor on such Indebtedness,
such Indebtedness is expressly subordinated to the prior payment
in full in cash of all obligations with respect to the notes and
(C) if a Subsidiary Guarantor is the obligor on such
Indebtedness, such Indebtedness, is expressly subordinated to
the prior payment in full in cash of all obligations of such
Subsidiary Guarantor with respect to its Subsidiary Guarantees;
(3) Indebtedness (A) represented by the notes (not
including any Additional Notes) and any Subsidiary Guarantees,
(B) outstanding on the Closing Date (other than the
Indebtedness described in clauses (1) and (2) above),
(C) consisting of Refinancing Indebtedness Incurred in
respect of any Indebtedness described in this clause (3)
(including Indebtedness that is Refinancing Indebtedness) or the
foregoing paragraph (a) and (D) consisting of
Guarantees of any Indebtedness permitted under clauses (1)
and (2) of this paragraph (b);
(4) Indebtedness (A) in respect of performance bonds,
bankers acceptances, letters of credit and surety or
appeal bonds provided by the Company and the Restricted
Subsidiaries in the ordinary course of their business, and
(B) under Interest Rate Agreements, Currency Agreements and
Commodity Price Protection Agreements entered into for bona fide
hedging purposes (not for speculation) of the Company in the
ordinary course of business; provided, however, that such
Interest Rate Agreements do not increase the Indebtedness of the
Company outstanding at any time other than as a result of
fluctuations in interest rates or by reason of fees, indemnities
and compensation payable thereunder;
(5) Purchase Money Indebtedness and Capitalized Lease
Obligations in an aggregate principal amount not in excess of
the greater of $1,000 million and 2.5% of the Total Assets
at any time outstanding;
(6) Indebtedness (other than Indebtedness permitted to be
Incurred pursuant to the foregoing paragraph (a) or
any other clause of this paragraph (b)) in an aggregate
principal amount on the date of Incurrence that, when added to
all other Indebtedness Incurred pursuant to this clause (6)
and then outstanding, will not exceed $1,000 million;
(7) with respect to any Restricted Subsidiary that is not a
Subsidiary Guarantor, Indebtedness in an aggregate principal
amount that together with all other Indebtedness incurred
pursuant to this clause (7) and then outstanding, will not
exceed the greater of $2,500 million and 6% of Total Assets;
(8) Indebtedness arising from agreements of the Company or
a Restricted Subsidiary providing for indemnification,
adjustment of purchase price or similar obligations, in each
case, incurred or assumed in connection with the disposition of
any business, assets or a Subsidiary, other than guarantees of
Indebtedness incurred by any Person acquiring all or any portion
of such business, assets or a Subsidiary for the purpose of
financing such acquisition; provided, however,
that (A) such Indebtedness is not reflected on the balance
sheet of the Company or any Restricted Subsidiary (contingent
obligations referred to in a footnote to financial statements
and not otherwise reflected on the balance sheet will not be
deemed to be reflected on such balance sheet for purposes of
this clause (A)) and (B) the maximum assumable
liability in respect of all such Indebtedness shall at no time
exceed the gross proceeds including non-cash proceeds (the Fair
Market Value of such non-cash proceeds being measured at the
time received and without giving effect to any subsequent
changes in value) actually received by the Company and any
Restricted Subsidiaries in connection with such disposition;
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(9) Indebtedness of the Company or any Restricted
Subsidiary of the Company supported by a letter of credit issued
pursuant to the Credit Facilities in a principal amount not in
excess of the stated amount of such letter of credit;
(10) Indebtedness arising from the honoring by a bank or
other financial institution of a check, draft or similar
instrument drawn against insufficient funds in the ordinary
course of business; provided, however, that such
Indebtedness is extinguished within two Business Days of its
Incurrence; and
(11) Indebtedness in respect of letters of credit provided
by the Company or any Restricted Subsidiary in connection with
environmental assurances and reclamation in an aggregate
principal amount that, when added to all other Indebtedness
Incurred pursuant to this clause (11) and then
outstanding, will not exceed $700.0 million.
(c) Notwithstanding the foregoing, neither the Company nor
any Subsidiary Guarantor may Incur any Indebtedness pursuant to
paragraph (b) above if the proceeds thereof are used,
directly or indirectly, to repay, prepay, redeem, defease,
retire, refund or refinance any Subordinated Obligations of the
Company or any Subsidiary Guarantor unless such Indebtedness
will be subordinated to the notes or the applicable Subsidiary
Guarantee on substantially the same terms, taken as a whole, as
such Subordinated Obligations.
(d) For purposes of determining compliance with this
covenant:
(1) Indebtedness Incurred pursuant to the Credit Agreement
prior to or on the Closing Date shall be treated as Incurred
pursuant to clause (1) of paragraph (b) above;
(2) Indebtedness permitted by this covenant need not be
permitted solely by reference to one provision permitting such
Indebtedness but may be permitted in part by one such provision
and in part by one or more other provisions of this covenant
permitting such Indebtedness; and
(3) in the event that Indebtedness meets the criteria of
more than one of the types of Indebtedness described in this
covenant, the Company, in its sole discretion, shall classify
and may later reclassify such Indebtedness and only be required
to include the amount of such indebtedness in one of such
clauses; provided that all Indebtedness outstanding under
the Credit Facilities on the Closing Date will be treated as
Incurred as of the Closing Date under clause (1) of
paragraph (b) above and such amounts may not later be
reclassified.
(e) For purposes of determining compliance with any
U.S. dollar denominated restriction on the Incurrence of
Indebtedness where the Indebtedness Incurred is denominated in a
different currency, the amount of such Indebtedness will be the
U.S. Dollar Equivalent determined on the date of the
Incurrence of such Indebtedness; provided,
however, that if any such Indebtedness denominated in a
different currency is subject to a Currency Agreement with
respect to U.S. dollars covering all principal, premium, if
any, and interest payable on such Indebtedness, the amount of
such Indebtedness expressed in U.S. dollars will be as
provided in such Currency Agreement. The principal amount of any
Refinancing Indebtedness Incurred in the same currency as the
Indebtedness being Refinanced will be the U.S. Dollar
Equivalent of the Indebtedness Refinanced, except to the extent
that (1) such U.S. Dollar Equivalent was determined
based on a Currency Agreement, in which case the Refinancing
Indebtedness will be determined in accordance with the preceding
sentence, and (2) the principal amount of the Refinancing
Indebtedness exceeds the principal amount of the Indebtedness
being Refinanced,
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in which case the U.S. Dollar Equivalent of such excess, as
appropriate, will be determined on the date such Refinancing
Indebtedness is Incurred.
Limitation on restricted
payments. (a) The Company will not, and will
not permit any Restricted Subsidiary, directly or indirectly, to:
(1) declare or pay any dividend, make any distribution on
or in respect of its Capital Stock or make any similar payment
(including any payment in connection with any merger or
consolidation involving the Company or any Subsidiary of the
Company) to the direct or indirect holders of its Capital Stock,
except (x) dividends or distributions payable solely in its
Capital Stock (other than Disqualified Stock or Preferred Stock)
and (y) dividends or distributions payable to the Company
or a Restricted Subsidiary (and, if such Restricted Subsidiary
has shareholders other than the Company or other Restricted
Subsidiaries, to its other shareholders on a pro rata basis);
(2) purchase, repurchase, redeem, retire or otherwise
acquire for value any Capital Stock of the Company held by
Persons other than a Restricted Subsidiary or any Capital Stock
of any Restricted Subsidiary held by any Affiliate of the
Company (other than a Restricted Subsidiary);
(3) purchase, repurchase, redeem, retire, defease or
otherwise acquire for value, prior to scheduled maturity,
scheduled repayment or scheduled sinking fund payment any
Subordinated Obligations of the Company or any Subsidiary
Guarantor (other than (a) from the Company or a Restricted
Subsidiary or (b) the purchase, repurchase, redemption,
retirement, defeasance or other acquisition for value of
Subordinated Obligations acquired in anticipation of satisfying
a sinking fund obligation, principal installment or final
maturity, in each case due within one year of the date of
acquisition); or
(4) make any Investment in an Unrestricted Subsidiary (any
such dividend, distribution, payment, purchase, redemption,
repurchase, defeasance, retirement, or other acquisition or
investment being herein referred to as a Restricted
Payment) if at the time the Company or such Restricted
Subsidiary makes such Restricted Payment:
(A) a Default will have occurred and be continuing (or
would result therefrom);
(B) the Company could not Incur at least $1.00 of
additional Indebtedness under paragraph (a) of the
covenant described under Limitation on
indebtedness; or
(C) the aggregate amount of such Restricted Payment and all
other Restricted Payments (the amount so expended, if other than
in cash, to be determined in good faith by the Board of
Directors, whose determination will be conclusive and evidenced
by a resolution of the Board of Directors) declared or made
subsequent to the Closing Date would exceed the sum, without
duplication, of:
(i) 50% of the Consolidated Net Income accrued during the
period (treated as one accounting period) from the beginning of
the fiscal quarter ending March 31, 2007 to the end of the
most recent fiscal quarter for which financial statements are
available prior to the date of such Restricted Payment (or, in
case such Consolidated Net Income will be a deficit, minus 100%
of such deficit);
(ii) the aggregate Net Cash Proceeds and the Fair Market
Value of property or assets received by the Company from the
issue or sale of its Capital Stock (other than Disqualified
Stock) subsequent to the Closing Date (other than an issuance or
sale to
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(x) a Subsidiary of the Company or (y) an employee
stock ownership plan or other trust established by the Company
or any of its Subsidiaries) and 100% of any cash capital
contribution received by the Company from its shareholders
subsequent to the Closing Date;
(iii) the amount by which Indebtedness of the Company or
its Restricted Subsidiaries is reduced on the Companys
balance sheet upon the conversion or exchange (other than by a
Subsidiary of the Company) subsequent to the Closing Date of any
Indebtedness of the Company or its Restricted Subsidiaries which
is convertible or exchangeable for Capital Stock (other than
Disqualified Stock) of the Company (less the amount of any cash
or the Fair Market Value of other property distributed by the
Company or any Restricted Subsidiary upon such conversion or
exchange);
(iv) the amount equal to the net reduction in Investments
in Unrestricted Subsidiaries subsequent to the Closing Date
resulting from (x) payments of dividends, repayments of the
principal of loans or advances or other transfers of assets to
the Company or any Restricted Subsidiary from Unrestricted
Subsidiaries or (y) the redesignation of Unrestricted
Subsidiaries as Restricted Subsidiaries (valued in each case as
provided in the definition of Investment) not to
exceed, in the case of any Unrestricted Subsidiary, the amount
of Investments previously made by the Company or any Restricted
Subsidiary in such Unrestricted Subsidiary, which amount was
included in the calculation of the amount of Restricted
Payments; and
(v) the aggregate Net Cash Proceeds and the Fair Market
Value of property or assets received by the Company from the
sale (other than to the Company or an Affiliate of the Company
(including any Restricted Subsidiary)) of the Capital Stock of
any Unrestricted Subsidiary.
(b) The provisions of the foregoing
paragraph (a) will not prohibit:
(1) any purchase, repurchase, redemption, retirement or
other acquisition for value of Capital Stock or Subordinated
Obligations of the Company or a Subsidiary Guarantor made by
exchange for, or out of the proceeds of the substantially
concurrent sale or incurrence of, Capital Stock of the Company
(other than Disqualified Stock and other than Capital Stock
issued or sold to a Subsidiary of the Company or an employee
stock ownership plan or other trust established by the Company
or any of its Subsidiaries); provided, however, that:
(A) such purchase, repurchase, redemption, retirement or
other acquisition for value will be excluded in the calculation
of the amount of Restricted Payments; and
(B) the Net Cash Proceeds from such sale applied in the
manner set forth in this clause (1) will be excluded from
the calculation of amounts under clause (4)(C)(ii) of
paragraph (a) above;
(2) any prepayment, repayment, purchase, repurchase,
redemption, retirement, defeasance or other acquisition for
value of Subordinated Obligations of the Company or a Subsidiary
Guarantor made by exchange for, or out of the proceeds of the
substantially concurrent sale or incurrence of, Indebtedness of
such Person that is permitted to be Incurred pursuant to
paragraph (b) of the covenant described under
Limitation on indebtedness; provided,
however, that such prepayment, repayment, purchase,
repurchase, redemption, retirement, defeasance or other
acquisition for value will be excluded in the calculation of the
amount of Restricted Payments;
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(3) any prepayment, repayment, purchase, repurchase,
redemption, retirement, defeasance or other acquisition for
value of Subordinated Obligations from Net Available Cash to the
extent permitted by the covenant described under
Limitation on sales of assets and subsidiary
stock; provided, however, that such prepayment,
repayment, purchase, repurchase, redemption, retirement,
defeasance or other acquisition for value will be excluded in
the calculation of the amount of Restricted Payments;
(4) dividends paid within 60 days after the date of
declaration thereof if at such date of declaration such
dividends would have complied with this covenant;
provided, however, that such dividends will be
included in the calculation of the amount of Restricted
Payments, except to the extent otherwise provided in
clause (5) below;
(5) dividends on the Companys common stock at a rate
not to exceed $1.25 per share per annum (such amount to be
appropriately adjusted to reflect any stock split, reverse stock
split, stock dividend or similar transaction occurring after the
Closing Date so that the aggregate amount of dividends permitted
after such transaction is the same as the amount permitted
immediately prior to such transaction); provided that at the
time of declaration thereof, the Company could Incur at least
$1.00 of additional Indebtedness under
paragraph (a) of the covenant described under
Limitation on indebtedness; and
provided, further, that (A) such dividends on shares
of the Companys common stock (as adjusted as described
above) outstanding on the Closing Date or issued upon conversion
of or in exchange for shares of the Companys
51/2% Convertible
Perpetual Preferred Stock outstanding on the Closing Date will
be excluded in the calculation of the amount of Restricted
Payments; and (B) such dividends on shares of the
Companys common stock (as adjusted as described above)
issued after the Closing Date will be included in the
calculation of the amount of Restricted Payments;
(6) any purchase, repurchase, redemption, retirement or
other acquisition for value of shares of, or options to purchase
shares of, common stock of the Company or any of its
Subsidiaries from employees, former employees, directors or
former directors of the Company or any of its Subsidiaries (or
permitted transferees of such employees, former employees,
directors or former directors), pursuant to the terms of
agreements (including employment agreements) or plans (or
amendments thereto) approved by the Board of Directors under
which such individuals purchase or sell, or are granted the
option to purchase or sell, shares of such common stock;
provided, however, that the aggregate amount of
such purchases, repurchases, redemptions, retirements and other
acquisitions for value will not exceed $50.0 million in any
calendar year; provided further, however, that
such purchases, repurchases, redemptions, retirements and other
acquisitions for value shall be excluded in the calculation of
the amount of Restricted Payments;
(7) the declaration and payments of dividends on shares of
the Companys
51/2% Convertible
Perpetual Preferred Stock outstanding on the Closing Date and on
Disqualified Stock issued pursuant to the covenant described
under Limitation on indebtedness;
provided, however, that such dividends will be
excluded in the calculation of the amount of Restricted Payments;
(8) repurchases of Capital Stock deemed to occur upon
exercise of stock options if such Capital Stock represents a
portion of the exercise price of such options; provided,
however, that such Restricted Payments will be excluded
in the calculation of the amount of Restricted Payments;
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(9) cash payments in lieu of the issuance of fractional
shares in connection with the exercise of warrants, options or
other securities convertible into or exchangeable for Capital
Stock of the Company; provided, however, that any
such cash payment shall not be for the purpose of evading the
limitation of the covenant described under this subheading (as
determined in good faith by the Board of Directors); provided
further, however, that such payments will be excluded
in the calculation of the amount of Restricted Payments;
(10) in the event of a Change of Control, and if no Default
shall have occurred and be continuing, the payment, purchase,
redemption, defeasance or other acquisition or retirement of
Subordinated Obligations of the Company or any Subsidiary
Guarantor, in each case, at a purchase price not greater than
101% of the principal amount of such Subordinated Obligations,
plus any accrued and unpaid interest thereon; provided,
however, that prior to such payment, purchase,
redemption, defeasance or other acquisition or retirement, the
Company (or a third party to the extent permitted by the
Indenture) has made a Change of Control Offer with respect to
the notes of each series as a result of such Change of Control
and has repurchased all notes of each series validly tendered
and not withdrawn in connection with such Change of Control
Offers; provided further, however, that such
payments, purchases, redemptions, defeasances or other
acquisitions or retirements will be included in the calculation
of the amount of Restricted Payments;
(11) any Restricted Payment made to fund the Transactions
on the terms described in this Prospectus, including, without
limitation, the payment of any amounts in respect of appraisal
rights, and the fees and expenses related thereto;
provided, however, that such Restricted Payments
will be excluded in the calculation of the amount of Restricted
Payments; or
(12) other Restricted Payments in an aggregate amount taken
together with all other Restricted Payments made pursuant to
this clause (12) not to exceed $1,000 million;
provided that at the time of any such Restricted Payment
that, together with all other Restricted Payments made pursuant
to this clause (12), would exceed $200.0 million, the
Company could Incur at least $1.00 of additional Indebtedness
under paragraph (a) of the covenant described under
Limitation on indebtedness; provided
further that such Restricted Payment will be excluded in the
calculation of the amount of Restricted Payments.
Limitation on sales of assets and subsidiary
stock. (a) The Company will not, and will
not permit any Restricted Subsidiary to, make any Asset
Disposition unless:
(1) the Company or such Restricted Subsidiary receives
consideration (including by way of relief from, or by any other
Person assuming sole responsibility for, any liabilities,
contingent or otherwise) at the time of such Asset Disposition
at least equal to the Fair Market Value of the shares and assets
subject to such Asset Disposition;
(2) except in the case of a Permitted Asset Swap or the
sale or other disposition for noncash consideration of any of
the Capital Stock of PT Indocopper Investama (provided that, at
the time of such sale, PT Indocopper Investama does not own any
assets other than 9.36% of the Capital Stock of PT Freeport
Indonesia) or up to 9.36% of the Capital Stock of PT Freeport
Indonesia at least 75% of the consideration thereof received by
the Company or such Restricted Subsidiary is in the form of
cash; and
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(3) an amount equal to 100% of the Net Available Cash from
such Asset Disposition is applied by the Company (or such
Restricted Subsidiary, as the case may be):
(A) first, to the extent the Company elects (or is
required by the terms of any Indebtedness), to prepay, repay,
purchase, repurchase, redeem, retire, defease or otherwise
acquire for value amounts payable under or in respect of the
Credit Agreement, the Existing Freeport Notes or Indebtedness
(other than obligations in respect of Preferred Stock) of a
Restricted Subsidiary that is not a Subsidiary Guarantor (in
each case other than indebtedness owed to the Company or an
Affiliate of the Company and other than obligations in respect
of Disqualified Stock) within 180 days after the later of
the date of such Asset Disposition or the receipt of such Net
Available Cash;
(B) second, to the extent of the balance of Net
Available Cash after application in accordance with
clause (A), to the extent the Company or such Restricted
Subsidiary elects, to reinvest in Additional Assets (including
by means of an Investment in Additional Assets by a Restricted
Subsidiary with Net Available Cash received by the Company or
another Restricted Subsidiary) within 365 days from the
later of such Asset Disposition or the receipt of such Net
Available Cash;
(C) third, to the extent of the balance of such Net
Available Cash after application in accordance with
clauses (A) and (B), to make an Offer (as defined in
paragraph (b) of this covenant below) to purchase
notes of such series pursuant to and subject to the conditions
set forth in paragraph (b) of this covenant;
provided, however, that if the Company elects (or
is required by the terms of any other Senior Indebtedness), such
Offer may be made ratably to purchase such notes and other
Senior Indebtedness (including the notes of the other series) of
the Company; and
(D) fourth, to the extent of the balance of such Net
Available Cash after application in accordance with
clauses (A), (B) and (C), for any general corporate
purpose permitted by the terms of the Indenture;
provided, however, that in connection with any
prepayment, repayment, purchase, repurchase, redemption,
retirement, defeasance or other acquisition for value of
Indebtedness pursuant to clause (A), (C) or
(D) above, the Company or such Restricted Subsidiary will
retire such Indebtedness and will cause the related loan
commitment (if any) to be permanently reduced in an amount equal
to the principal amount so prepaid, repaid, purchased,
repurchased, redeemed, retired, defeased or otherwise acquired
for value.
Notwithstanding the foregoing provisions of this covenant, the
Company and the Restricted Subsidiaries will not be required to
apply any Net Available Cash in accordance with this covenant
except to the extent that the aggregate Net Available Cash from
all Asset Dispositions that is not applied in accordance with
this covenant exceeds $300.0 million. Pending application
of Net Available Cash pursuant to this covenant, such Net
Available Cash shall be invested in Temporary Cash Investments
or applied to temporarily reduce revolving credit indebtedness.
For the purposes of this covenant, the following are deemed to
be cash:
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the assumption of Indebtedness of the Company (other than
obligations in respect of Disqualified Stock of the Company) or
any Restricted Subsidiary (other than obligations in respect of
Disqualified Stock or Preferred Stock of a Subsidiary Guarantor)
and the release of the Company or such Restricted Subsidiary
from all liability on such Indebtedness in connection with such
Asset Disposition; and
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securities received by the Company or any Restricted Subsidiary
from the transferee that are promptly converted by the Company
or such Restricted Subsidiary into cash.
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(b) In the event of an Asset Disposition that requires the
purchase of a series of notes (and other Senior Indebtedness of
the Company) pursuant to clause (a)(3)(C) of this covenant,
the Company will be required (i) to purchase notes of such
series tendered pursuant to an offer by the Company for such
notes (the Offer) at a purchase price of 100% of
their principal amount plus accrued and unpaid interest to the
date of purchase (subject to the right of Holders of record on
the relevant record date to receive interest due on the relevant
interest payment date) in accordance with the procedures
(including prorating in the event of oversubscription) set forth
in the Indenture and (ii) to purchase other Senior
Indebtedness of the Company (including notes of the other
series) on the terms and to the extent contemplated thereby
(provided that in no event shall the Company offer to purchase
such other Senior Indebtedness of the Company at a purchase
price in excess of 100% of its principal amount (without
premium), plus accrued and unpaid interest thereon. If the
aggregate purchase price of the securities tendered exceeds the
Net Available Cash allotted to their purchase, the Company will
select the securities to be purchased on a pro rata basis
but in round denominations, which in the case of the notes will
be denominations of $2,000 principal amount or integral
multiples of $1,000 in excess thereof. If the aggregate purchase
price of notes of such series and other Senior Indebtedness
(including notes of the other series) tendered pursuant to the
Offer is less than the Net Available Cash allotted to the
purchase of the notes (and other Senior Indebtedness), the
Company will apply the remaining Net Available Cash in
accordance with clause (a)(3)(D) of this covenant. The Company
will not be required to make an Offer for notes of such series
(and other Senior Indebtedness) pursuant to this covenant if the
Net Available Cash available therefor (after application of the
proceeds as provided in clauses (a)(3)(A) and (B)) is less
than $150.0 million for any particular Asset Disposition
(which lesser amount will be carried forward for purposes of
determining whether an Offer is required with respect to the Net
Available Cash from any subsequent Asset Disposition).
(c) The Company will comply, to the extent applicable, with
the requirements of Section 14(e) of the Exchange Act and
any other securities laws or regulations in connection with the
repurchase of notes pursuant to this covenant. To the extent
that the provisions of any securities laws or regulations
conflict with provisions of this covenant, the Company will
comply with the applicable securities laws and regulations and
will not be deemed to have breached its obligations under this
covenant by virtue thereof.
Limitation on Liens. (a) The Company will
not, and will not permit any Restricted Subsidiary to,
(a) Incur any Indebtedness if such Indebtedness is secured
by a Lien upon, or (b) directly or indirectly secure any
outstanding Indebtedness by a Lien upon, any Principal Property
now owned or hereafter acquired, without effectively providing
that the notes shall be secured equally and ratably with such
Indebtedness (or prior to, if such Indebtedness is a
Subordinated Obligation), except that the foregoing restrictions
shall not apply to (i) Liens securing Indebtedness Incurred
to finance the construction, exploration, purchase or lease of,
or repairs, improvements or additions to, any Principal Property
of such Person; provided, however, that the Lien
may not extend to any other Principal Property owned by such
Person or any of its Subsidiaries at the time the Lien is
Incurred, and the Indebtedness (other than any interest thereon)
secured by the Lien may not be Incurred more than 180 days
after the later of the acquisition, completion of construction,
exploration, repair, improvement, addition or commencement of
full operation of the property subject to the Lien;
(ii) Liens on any Principal Property at the time such
Person or any of its Subsidiaries acquires the Principal
Property, including any acquisition
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by means of a merger or consolidation with or into such Person
or any Subsidiary of such Person; provided,
however, that such Liens are not created, Incurred or
assumed in connection with, or in contemplation of, such
acquisition; provided further that such Liens do not
extend to any other Principal Property owned by such Person or
any of its Subsidiaries; (iii) Liens to secure Indebtedness
of a Restricted Subsidiary to the Company or another Restricted
Subsidiary; (iv) Liens existing on the Closing Date;
(v) Liens on Principal Property of another Person at the
time such other Person becomes a Subsidiary of such Person;
provided, however, that such Liens are not
created, Incurred or assumed in connection with, or in
contemplation of, such other Person becoming such a Subsidiary;
provided, further that such Liens do not extend to
any other Principal Property owned by such Person or any of its
Subsidiaries; (vi) Liens to secure Indebtedness permitted
or, in the event that a Suspension Period is in effect, that
would have been permitted if no such Suspension Period were in
effect, under clauses (1), (6), (7) or (11) of
paragraph (b) of the covenant set forth under
Limitation on indebtedness;
(vii) any extension, renewal or replacement (or successive
extensions, renewals or replacements), in whole or in part, of
any Lien referred to in the foregoing clauses (i) to (iv),
inclusive; (viii) Liens arising from or in connection with
the conveyance of any production payment or similar obligation
or instrument with respect to any mineral or natural resource ;
(ix) Liens in favor of governmental bodies to secure
advance or progress payments pursuant to any contract or statute
and (x) Liens securing obligations under Hedging Agreements
permitted under the Indenture.
(b) Notwithstanding the foregoing, the Company and any
Restricted Subsidiary may, without securing the notes, Incur
Indebtedness secured by a Lien in an aggregate amount which,
together with all other such Indebtedness of the Company and its
Restricted Subsidiaries Incurred pursuant to this
paragraph (b) and all outstanding Attributable Debt in
respect of Sale/Leaseback Transactions, at such time, does not
exceed 3.5% of Total Assets.
SEC reports. Whether or not the Company is
subject to the reporting requirements of Section 13 or
15(d) of the Exchange Act, the Company will file with the SEC
subject to the next sentence and provide the Trustee and Holders
with such annual and other reports as are specified in
Sections 13 and 15(d) of the Exchange Act and applicable to
a U.S. corporation subject to such Sections, such reports
to be so filed and provided at the times specified for the
filings of such reports under such Sections and containing all
the information, audit reports and exhibits required for such
reports. If, at any time, the Company is not subject to the
periodic reporting requirements of the Exchange Act for any
reason, the Company will nevertheless continue filing the
reports specified in the preceding sentence with the SEC within
the time periods required unless the SEC will not accept such a
filing. The Company agrees that it will not take any action for
the purpose of causing the SEC not to accept such filings. If,
notwithstanding the foregoing, the SEC will not accept such
filings for any reason, the Company will post the reports
specified in the preceding sentence on its website within the
time periods that would apply if the Company were required to
file those reports with the SEC.
Future subsidiary guarantors. The Company will
cause each Restricted Subsidiary that enters into a Guarantee of
any of the Companys future Indebtedness, other than
Indebtedness Incurred and outstanding pursuant to
paragraph (b) of the covenant described under
Limitation on indebtedness, to become a
Subsidiary Guarantor, and, if applicable, execute and deliver to
the Trustee a supplemental indenture in the form set forth in
the Indenture pursuant to which such Subsidiary will Guarantee
payment of the notes. Each Subsidiary Guarantee will be limited
to an amount not to exceed the maximum amount that can be
Guaranteed by that Subsidiary Guarantor without rendering the
Subsidiary Guarantee, as it relates to such
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Subsidiary Guarantor voidable under applicable law relating to
fraudulent conveyance or fraudulent transfer or similar laws
affecting the rights of creditors generally.
Limitation on sale/leaseback transactions. The
Company will not, and will not permit any Restricted Subsidiary
to, enter into any Sale/Leaseback Transaction with respect to
any property unless: (i) the Company or such Restricted
Subsidiary would be entitled to Incur Indebtedness secured by a
Lien on the property to be leased without equally and ratably
securing the notes or (ii) the Company applies an amount
equal to the Fair Market Value of the property sold to the
retirement of long-term Indebtedness of the Company.
Merger and
consolidation
(a) The Company will not consolidate with or merge with or
into, or convey, transfer or lease all or substantially all its
assets to, any Person, unless:
(1) the resulting, surviving or transferee Person (the
Successor Company) will be a corporation organized
and existing under the laws of the United States of America, any
State thereof or the District of Columbia and the Successor
Company (if not the Company) will expressly assume, by a
supplemental indenture, executed and delivered to the Trustee,
in form satisfactory to the Trustee, all the obligations of the
Company under the notes and the Indenture;
(2) immediately after giving effect to such transaction
(and treating any Indebtedness which becomes an obligation of
the Successor Company or any Restricted Subsidiary as a result
of such transaction as having been Incurred by the Successor
Company or such Restricted Subsidiary at the time of such
transaction), no Default shall have occurred and be continuing;
(3) immediately after giving effect to such transaction,
the Successor Company would be able to Incur an additional $1.00
of Indebtedness under paragraph (a) of the covenant
described under Limitation on
indebtedness; and
(4) the Company shall have delivered to the Trustee an
Officers Certificate and an Opinion of Counsel, each
stating that such consolidation, merger or transfer and such
supplemental indenture (if any) comply with the Indenture.
For purposes of this covenant, the sale, lease, conveyance,
assignment, transfer or other disposition of all or
substantially all of the properties and assets of one or more
Subsidiaries of the Company, which properties and assets, if
held by the Company instead of such Subsidiaries, would
constitute all or substantially all of the properties and assets
of the Company on a consolidated basis, shall be deemed to be
the transfer of all or substantially all of the properties and
assets of the Company.
The Successor Company will succeed to, and be substituted for,
and may exercise every right and power of, the Company under the
Indenture, but the predecessor Company in the case of a
conveyance, transfer or lease of all or substantially all its
assets will not be released from the obligation to pay the
principal of and interest on the notes.
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(b) The Company will not permit any Subsidiary Guarantor to
consolidate with or merge with or into, or convey, transfer or
lease, in one transaction or a series of transactions, all or
substantially all of its assets to, any Person unless:
(1) except in the case of a Subsidiary Guarantor
(x) that has been disposed of in its entirety to another
Person (other than to the Company or an Affiliate of the
Company), whether through a merger, consolidation or sale of
Capital Stock or assets or (y) that, as a result of the
disposition of all or a portion of its Capital Stock, ceases to
be a Subsidiary, in both cases, if in connection therewith the
Company provides an Officers Certificate to the Trustee to
the effect that the Company will comply with its obligations
under the covenant described under Limitation
on sales of assets and subsidiary stock in respect of such
disposition, the resulting, surviving or transferee Person (if
not such Subsidiary) shall be a Person organized and existing
under the laws of the jurisdiction under which such Subsidiary
was organized or under the laws of the United States of America,
any State thereof or the District of Columbia, and such Person
shall expressly assume, by a Guarantee Agreement, in a form
satisfactory to the Trustee, all the obligations of such
Subsidiary, if any, under its Subsidiary Guarantee;
(2) immediately after giving effect to such transaction or
transactions (and treating any Indebtedness which becomes an
obligation of the resulting, surviving or transferee Person as a
result of such transaction as having been issued by such Person
at the time of such transaction), no Default shall have occurred
and be continuing; and
(3) the Company delivers to the Trustee an Officers
Certificate and an Opinion of Counsel, each stating that such
consolidation, merger or transfer and such Guarantee Agreement,
if any, complies with the Indenture.
Notwithstanding the foregoing:
(A) any Restricted Subsidiary may consolidate with, merge
into or transfer all or part of its properties and assets to the
Company; and
(B) the Company may merge with an Affiliate incorporated
solely for the purpose of reincorporating the Company in another
jurisdiction to realize tax or other benefits.
Defaults
Each of the following is an Event of Default with respect to a
series of notes:
(1) a default in any payment of interest on any note of
such series when due and payable continued for 30 days;
(2) a default in the payment of principal of any note of
such series when due and payable at its Stated Maturity, upon
required redemption or repurchase, upon declaration or otherwise;
(3) the failure by the Company or any Restricted Subsidiary
to comply with its obligations under the covenant described
under Merger and consolidation above;
(4) the failure by the Company or any Restricted Subsidiary
to comply for 30 days after notice with any of its
obligations under the covenants described under
Change of control or
Certain covenants above (in each case,
other than a failure to purchase such notes);
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(5) the failure by the Company or any Restricted Subsidiary
to comply for 60 days after notice with its other
agreements contained in such series of notes or the Indenture
with respect to such series of notes;
(6) the failure by the Company or any Restricted Subsidiary
to pay any Indebtedness or any interest thereon within any
applicable grace period after final maturity or the acceleration
of any such Indebtedness by the holders thereof because of a
default if the total amount of such Indebtedness unpaid or
accelerated exceeds $250.0 million or its foreign currency
equivalent (the cross acceleration provision);
(7) certain events of bankruptcy, insolvency or
reorganization of the Company, a Subsidiary Guarantor or a
Significant Subsidiary (the bankruptcy provisions);
(8) the rendering of any judgment or decree for the payment
of money in excess of $250.0 million or its foreign
currency equivalent (net of any amounts which are covered by
enforceable insurance policies issued by solvent carriers)
against the Company or a Subsidiary if:
(A) an enforcement proceeding thereon is commenced by any
creditor; or
(B) such judgment or decree remains outstanding for a
period of 60 days following such judgment and is not
discharged, waived or stayed (the judgment default
provision); or
(9) any Subsidiary Guarantee with respect to such series of
notes ceases to be in full force and effect (other than in
accordance with the terms of such Subsidiary Guarantee) or any
Subsidiary Guarantor denies or disaffirms its obligations under
its Subsidiary Guarantee with respect to such series of notes.
The foregoing will constitute Events of Default whatever the
reason for any such Event of Default and whether it is voluntary
or involuntary or is effected by operation of law or pursuant to
any judgment, decree or order of any court or any order, rule or
regulation of any administrative or governmental body.
However, a default under clauses (4) or (5) will not
constitute an Event of Default with respect to a series of notes
until the Trustee notifies the Company or the Holders of at
least 25% in principal amount of the outstanding notes of such
series notify the Company and the Trustee of the default and the
Company or the Restricted Subsidiary, as applicable, does not
cure such default within the time specified in clauses (4)
or (5) hereof after receipt of such notice.
If an Event of Default (other than an Event of Default relating
to certain events of bankruptcy, insolvency or reorganization of
the Company) with respect to a series of notes occurs and is
continuing, the Trustee or the Holders of at least 25% in
principal amount of the outstanding notes of such series by
notice to the Company and the Trustee may declare the principal
of and accrued but unpaid interest on all the notes of such
series to be due and payable. Upon such a declaration, such
principal and interest will be due and payable immediately. If
an Event of Default relating to certain events of bankruptcy,
insolvency or reorganization of the Company occurs, the
principal of and interest on all the notes will become
immediately due and payable without any declaration or other act
on the part of the Trustee or any Holders. Under certain
circumstances, the Holders of a majority in principal amount of
the outstanding notes of a series may rescind any such
acceleration with respect to the notes of such series and its
consequences.
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Subject to the provisions of the Indenture relating to the
duties of the Trustee, in case an Event of Default occurs and is
continuing, the Trustee will be under no obligation to exercise
any of the rights or powers under the Indenture at the request
or direction of any of the Holders of a series of notes unless
such Holders have offered to the Trustee reasonable indemnity or
security against any loss, liability or expense. Except to
enforce the right to receive payment of principal, premium (if
any) or interest when due, no Holder of a note of a series may
pursue any remedy with respect to the Indenture or the notes of
such series unless:
(1) such Holder has previously given the Trustee notice
that an Event of Default is continuing;
(2) Holders of at least 25% in principal amount of the
outstanding notes of such series have requested the Trustee in
writing to pursue the remedy;
(3) such Holders have offered the Trustee reasonable
security or indemnity against any loss, liability or expense;
(4) the Trustee has not complied with such request within
60 days after the receipt of the request and the offer of
security or indemnity; and
(5) the Holders of a majority in principal amount of the
outstanding notes of such series have not given the Trustee a
direction inconsistent with such request within such
60-day
period.
Subject to certain restrictions, the Holders of a majority in
principal amount of the outstanding notes of a series will be
given the right to direct the time, method and place of
conducting any proceeding for any remedy available to the
Trustee or of exercising any trust or power conferred on the
Trustee with respect to such series. The Trustee, however, may
refuse to follow any direction that conflicts with law or the
Indenture or that the Trustee determines is unduly prejudicial
to the rights of any other Holder of a note of such series or
that would involve the Trustee in personal liability. Prior to
taking any action under the Indenture, the Trustee will be
entitled to indemnification satisfactory to it in its sole
discretion against all losses and expenses caused by taking or
not taking such action.
If a Default occurs and is continuing and is known to the
Trustee, the Trustee must mail to each Holder of notes of each
series to which such Default applies a notice of the Default
within the earlier of 90 days after it occurs or
30 days after it is known to a Trust Officer or
written notice of it is received by the Trustee. Except in the
case of a Default in the payment of principal of, premium (if
any) or interest on any note (including payments pursuant to the
mandatory redemption provisions of such note), the Trustee may
withhold notice if and so long as a committee of its
Trust Officers in good faith determines that withholding
notice is in the interests of the Holders. In addition, the
Company will be required to deliver to the Trustee, within
120 days after the end of each fiscal year, a certificate
indicating whether the signers thereof know of any Default that
occurred during the previous year. The Company will also be
required to deliver to the Trustee, within 30 days after
the occurrence thereof, written notice of any event which would
constitute certain Events of Default, their status and what
action the Company is taking or proposes to take in respect
thereof.
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Amendments and
waivers
Subject to certain exceptions, the Indenture may be amended with
respect to the notes of a series with the written consent of the
Holders of a majority in principal amount of the notes of such
series then outstanding and any past default or compliance with
any provisions may be waived with the consent of the Holders of
a majority in principal amount of the notes of such series then
outstanding. However, without the consent of each Holder of an
outstanding note of a series affected, no amendment may, with
respect to such series, among other things:
(1) reduce the amount of such notes whose Holders must
consent to an amendment;
(2) reduce the rate of or extend the time for payment of
interest on any such note;
(3) reduce the principal of or extend the Stated Maturity
of any such note;
(4) reduce the premium payable upon the redemption of any
such note or change the time at which any such note may be
redeemed as described under Optional
redemption above;
(5) make any such note payable in money other than that
stated in such note;
(6) impair the right of any Holder of such notes to receive
payment of principal of, and interest (including additional
interest, if any) on, such Holders notes on or after the
due dates therefor or to institute suit for the enforcement of
any payment on or with respect to such Holders notes;
(7) make any change in the amendment provisions which
require each Holders consent or in the waiver provisions;
(8) make any change in the ranking or priority of any note
of such series that would adversely affect the Holders of such
notes; or
(9) make any change in, or release other than in accordance
with the Indenture, any Subsidiary Guarantee that would
adversely affect the Holders of such series.
Without the consent of any Holder of notes of a series, the
Company, the Subsidiary Guarantors and the Trustee may amend the
Indenture with respect to such series to:
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cure any ambiguity, omission, defect or inconsistency;
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provide for the assumption by a successor corporation of the
obligations of the Company or any Subsidiary Guarantor under the
Indenture;
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provide for uncertificated notes in addition to or in place of
certificated notes of such series (provided,
however, that the uncertificated notes are issued in
registered form for purposes of Section 163(f) of the Code,
or in a manner such that the uncertificated notes are described
in Section 163(f)(2)(B) of the Code);
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add Guarantees with respect to the notes of such series or to
secure the notes of such series;
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add to the covenants of the Company or any Subsidiary Guarantor
for the benefit of the Holders of the notes of such series or to
surrender any right or power conferred upon the Company or any
Subsidiary Guarantor with respect to such series;
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S-333
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make any change that does not adversely affect the rights of any
Holder, subject to the provisions of the Indenture;
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provide for the issuance of Additional Notes;
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comply with any requirement of the SEC in connection with the
qualification of the Indenture under the TIA; or
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conform the text of the Indenture to any provision of this
Description of the Notes.
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The consent of the Holders will not be necessary to approve the
particular form of any proposed amendment. It will be sufficient
if such consent approves the substance of the proposed amendment.
After an amendment becomes effective, the Company is required to
mail to Holders a notice briefly describing such amendment.
However, the failure to give such notice to all Holders, or any
defect therein, will not impair or affect the validity of the
amendment.
Neither the Company nor any Affiliate of the Company may,
directly or indirectly, pay or cause to be paid any
consideration, whether by way of interest, fee or otherwise, to
any Holder for or as an inducement to any consent, waiver or
amendment of any of the terms or provisions of the Indenture or
the notes unless such consideration is offered to all Holders
and is paid to all Holders that so consent, waive or agree to
amend in the time frame set forth in solicitation documents
relating to such consent, waiver or agreement.
Transfer and
exchange
A Holder will be able to transfer or exchange notes. Upon any
transfer or exchange, the registrar and the Trustee may require
a Holder, among other things, to furnish appropriate
endorsements and transfer documents and the Company may require
a Holder to pay any taxes required by law or permitted by the
Indenture. The Company will not be required to transfer or
exchange any note selected for redemption or to transfer or
exchange any note for a period of 15 days prior to a
selection of notes to be redeemed. The notes will be issued in
registered form and the Holder will be treated as the owner of
such note for all purposes.
Satisfaction and
discharge
When we (1) deliver to the Trustee all outstanding notes of
a series for cancelation or (2) all outstanding notes of a
series have, or will within 60 days, become due and
payable, whether at maturity or on a redemption date as a result
of the mailing of notice of redemption, and, in the case of
clause (2), we irrevocably deposit with the Trustee funds
(in the case of the 2015 floating rate notes, in combination
with Qualified Interest Rate Agreements) sufficient (net of any
amounts payable by the trust pursuant to any such Qualified
Interest Rate Agreements) to pay at maturity or upon redemption
all outstanding notes of such series, including interest thereon
to maturity or such redemption date, and if in either case we
pay all other sums payable under the Indenture by us relating to
such series of notes, then the Indenture shall, subject to
certain exceptions, cease to be of further effect with respect
to such series of notes.
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Defeasance
The Company may at any time terminate all its obligations under
the notes of any series and the Indenture with respect to such
series (legal defeasance), except for certain
obligations, including those respecting the defeasance trust and
obligations to register the transfer or exchange of the notes of
such series, to replace mutilated, destroyed, lost or stolen
notes of such series and to maintain a registrar and paying
agent in respect of the notes of such series.
In addition, the Company may, with respect to a series of notes,
at any time terminate:
(1) its obligations under Change of
control with respect to such series of notes and the
covenants described under Certain
covenants with respect to such series of notes; and
(2) the operation of the cross acceleration provision, the
bankruptcy provisions with respect to Subsidiary Guarantors and
Significant Subsidiaries and the judgment default provision
described under Defaults above and the limitations
contained in clause (3) under the first paragraph of
Merger and consolidation above (covenant
defeasance).
The Company may exercise its legal defeasance option with
respect to a series of notes notwithstanding its prior exercise
of its covenant defeasance option with respect to such series.
If the Company exercises its legal defeasance option with
respect to a series of notes, payment of the notes of such
series may not be accelerated because of an Event of Default
with respect thereto. If the Company exercises its covenant
defeasance option with respect to a series of notes, payment of
the notes of such series may not be accelerated because of an
Event of Default with respect to such series specified in
clause (4), (6), (7) (with respect only to Subsidiary
Guarantors and Significant Subsidiaries), (8) (with respect only
to Significant Subsidiaries) or (9) under
Defaults above or because of the failure of the
Company to comply with clause (3) under the first paragraph
of Merger and consolidation above with respect to
such series. If the Company exercises its legal defeasance
option or its covenant defeasance option with respect to a
series of notes, each Subsidiary Guarantor will be released from
all of its obligations with respect to its Subsidiary Guarantee
of such series.
In order to exercise either defeasance option with respect to a
series of notes, the Company must irrevocably deposit in trust
(the defeasance trust) with the Trustee money in an
amount sufficient or U.S. Government Obligations (and, in
respect of the 2015 floating rate notes, Qualified Interest Rate
Agreements), the principal of and interest on which (in the case
of U.S. Government Obligations) and other amounts resulting
therefrom (in the case of Qualified Interest Rate Agreements)
will be sufficient or a combination thereof sufficient (net of
any amounts payable by the defeasance trust pursuant to any such
Qualified Interest Rate Agreement) to pay the principal of,
premium (if any) and interest on, in respect of the notes of
such series to redemption or maturity, as the case may be, and
must comply with certain other conditions, including delivery to
the Trustee of an Opinion of Counsel to the effect that Holders
of such series will not recognize income, gain or loss for
Federal income tax purposes as a result of such deposit and
defeasance and will be subject to Federal income tax on the same
amounts and in the same manner and at the same times as would
have been the case if such deposit and defeasance had not
occurred (and, in the case of legal defeasance only, such
Opinion of Counsel must be based on a ruling of the Internal
Revenue Service or other change in applicable Federal income tax
law).
S-335
Concerning the
trustee
The Bank of New York is to be the Trustee under the Indenture
and has been appointed by the Company as Registrar and Paying
Agent with regard to the notes.
Governing
law
The Indenture and the notes will be governed by, and construed
in accordance with, the laws of the State of New York without
giving effect to applicable principles of conflicts of law to
the extent that the application of the law of another
jurisdiction would be required thereby.
Certain
definitions
Additional Assets means:
(1) any property or assets (other than Indebtedness and
Capital Stock) used or to be used by the Company or a Restricted
Subsidiary in a Permitted Business;
(2) the Capital Stock of a Person that becomes a Restricted
Subsidiary as a result of the acquisition of such Capital Stock
by the Company or another Restricted Subsidiary; or
(3) Capital Stock constituting a minority interest in any
Person that at such time is a Restricted Subsidiary;
provided, however, that:
any such Restricted Subsidiary described in clauses (2) or
(3) above is primarily engaged in a Permitted Business.
Adjusted Treasury Rate means, with respect to any
redemption date, (i) the yield, under the heading which
represents the average for the immediately preceding week,
appearing in the most recently published statistical release
designated H.15(519) or any successor publication
which is published weekly by the Board of Governors of the
Federal Reserve System and which establishes yields on actively
traded United States Treasury securities adjusted to constant
maturity under the caption Treasury Constant
Maturities, for the maturity corresponding to the
Comparable Treasury Issue (if no maturity is within three months
before or after April 1, 2011, in the case of the 2015
fixed rate notes, April 1, 2012 in the case of the 2017
fixed rate notes, or April 1, 2009 in the case of the 2015
floating rate notes, yields for the two published maturities
most closely corresponding to the Comparable Treasury Issue
shall be determined and the Adjusted Treasury Rate shall be
interpolated or extrapolated from such yields on a straight line
basis, rounding to the nearest month) or (ii) if such
release (or any successor release) is not published during the
week preceding the calculation date or does not contain such
yields, the rate per year equal to the semi-annual equivalent
yield to maturity of the Comparable Treasury Issue (expressed as
a percentage of its principal amount) equal to the Comparable
Treasury Price for such redemption date, in each case calculated
on the third Business Day immediately preceding the redemption
date, plus .50%.
Affiliate of any specified Person means any other
Person, directly or indirectly, controlling or controlled by or
under direct or indirect common control with such specified
Person. For the purposes of this definition, control
when used with respect to any Person means the power to direct
the management and policies of such Person, directly or
indirectly, whether through the ownership of voting securities,
by contract or otherwise; and the terms controlling
and controlled have meanings correlative to the
foregoing. For purposes of the provisions
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described under Certain covenants Limitation
on sales of assets and subsidiary stock only,
Affiliate shall also mean any beneficial owner of
shares representing 5% or more of the total voting power of the
Voting Stock (on a fully diluted basis) of the Company or of
rights or warrants to purchase such Voting Stock (whether or not
currently exercisable) and any Person who would be an Affiliate
of any such beneficial owner pursuant to the first sentence
hereof.
Applicable Premium means with respect to a note of a
series at any redemption date, the greater of (i) 1.00% of
the principal amount of such note and (ii) the excess of
(A) the present value at such redemption date of (1), in
the case of the 2015 fixed rate notes, the redemption price of
such notes on April 1, 2011 (such redemption price being
described in the first paragraph under
Optional redemption 2015 fixed
rate notes) exclusive of any accrued interest, in the case
of the 2017 fixed rate notes, the redemption price of such notes
at April 1, 2012 (such redemption price being described in
the paragraph under Optional
redemption 2017 fixed rate notes) exclusive of
any accrued interest or, in the case of the 2015 floating rate
notes, the redemption price of such notes on April 1, 2009
(such redemption price being described in the first paragraph
under Optional
redemption 2015 floating rate notes)
exclusive of any accrued interest plus (2) all required
remaining scheduled interest payments due on such note through
April 1, 2011, in the case of the 2015 fixed rate notes,
April 1, 2012, in the case of the 2017 fixed rate notes, or
April 1, 2009, in the case of the 2015 floating rate notes
(assuming that the rate of interest on the 2015 floating rate
notes for the period from the redemption date through
April 1, 2009 will be equal to the rate of interest on the
2015 floating rate notes in effect on the date on which the
applicable notice of redemption is given) (but, in each case,
excluding accrued and unpaid interest to the redemption date),
computed using a discount rate equal to the Adjusted Treasury
Rate, over (B) the principal amount of such note on such
redemption date.
Asset Disposition means any sale, lease, transfer or
other disposition (or series of related sales, leases, transfers
or dispositions) by the Company or any Restricted Subsidiary,
including any disposition by means of a merger, consolidation,
or similar transaction (each referred to for the purposes of
this definition as a disposition), of:
(1) any shares of Capital Stock of a Restricted Subsidiary
(other than directors qualifying shares or shares required
by applicable law to be held by a Person other than the Company
or a Restricted Subsidiary);
(2) all or substantially all the assets of any division or
line of business of the Company or any Restricted Subsidiary; or
(3) any other assets of the Company or any Restricted
Subsidiary outside of the ordinary course of business of the
Company or such Restricted Subsidiary other than, in the case of
(1), (2) and (3) above,
(A) disposition by a Restricted Subsidiary to the Company
or by the Company or a Restricted Subsidiary to a Restricted
Subsidiary,
(B) for purposes of the provisions described under
Certain covenants Limitation on sales of
assets and subsidiary stock only, a disposition subject to
the covenant described under Certain covenants
Limitation on restricted payments;
(C) a disposition of assets with a Fair Market Value of
less than $300.0 million;
S-337
(D) a disposition of cash or Temporary Cash Investments; and
(E) the creation of a Lien (but not the sale or other
disposition of the property subject to such Lien).
Attributable Debt in respect of a Sale/Leaseback
Transaction means, as at the time of determination, the present
value (discounted at the interest rate borne by the applicable
series of the notes, compounded annually) of the total
obligations of the lessee for rental payments during the
remaining term of the lease included in such Sale/Leaseback
Transaction (including any period for which such lease has been
extended); provided, however, that if such
Sale/Leaseback Transaction results in a Capitalized Lease
Obligation, the amount of Indebtedness represented thereby will
be determined in accordance with the definition of
Capitalized Lease Obligations.
Average Life means, as of the date of determination,
with respect to any Indebtedness or Preferred Stock, the
quotient obtained by dividing:
(1) the sum of the products of the numbers of years from
the date of determination to the dates of each successive
scheduled principal payment of such Indebtedness or scheduled
redemption or similar payment with respect to such Preferred
Stock, multiplied by the amount of such payment by
(2) the sum of all such payments.
Bank Indebtedness means any and all amounts payable
under or in respect of the Credit Agreement and any Refinancing
Indebtedness with respect thereto, as amended from time to time,
including principal, premium (if any), interest (including
interest accruing on or after the filing of any petition in
bankruptcy or for reorganization relating to the Company whether
or not a claim for post-filing interest is allowed in such
proceedings), fees, charges, expenses, reimbursement
obligations, guarantees and all other amounts payable thereunder
or in respect thereof. It is understood and agreed that
Refinancing Indebtedness in respect of the Credit Agreement may
be Incurred from time to time after termination of the Credit
Agreement.
Board of Directors means the Board of Directors of
the Company or any committee thereof duly authorized to act on
behalf of the Board of Directors of the Company.
Business Day means each day which is not a Legal
Holiday.
Capital Stock of any Person means any and all
shares, interests, rights to purchase, warrants, options,
participations or other equivalents of or interests in (however
designated) equity of such Person, including any Preferred
Stock, but excluding any debt securities convertible into such
equity.
Capitalized Lease Obligations means an obligation
that is required to be classified and accounted for as a
capitalized lease for financial reporting purposes in accordance
with GAAP, and the amount of Indebtedness represented by such
obligation shall be the capitalized amount of such obligation
determined in accordance with GAAP; and the Stated Maturity
thereof shall be the date of the last payment of rent or any
other amount due under such lease prior to the first date upon
which such lease may be prepaid by the lessee without payment of
a penalty. For purposes of the covenant described under
Certain covenants Limitation on
liens, a Capitalized Lease Obligation will be deemed to be
secured by a Lien on the property being leased.
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Closing Date means the date of the Indenture.
Code means the Internal Revenue Code of 1986, as
amended.
Commodity Price Protection Agreement means any
forward contract, commodity swap, commodity option or other
similar agreement or arrangement relating to, or the value of
which is dependent upon or which is designed to protect such
Person against, fluctuations in commodity prices.
Comparable Treasury Issue means, with respect to the
notes of a series, the United States Treasury security selected
by the Quotation Agent as having a maturity comparable to the
remaining term of the notes of such series from the redemption
date to April 1, 2011, in the case of the 2015 fixed rate
notes, from the redemption date to April 1, 2012, in the
case of the 2017 fixed rate notes, or from the redemption date
to April 1, 2009, in the case of the 2015 floating rate
notes, that would be utilized, at the time of selection and in
accordance with customary financial practice, in pricing new
issues of corporate debt securities of a maturity most nearly
equal to April 1, 2011, in the case of the 2015 fixed rate
notes, April 1, 2012, in the case of the 2017 fixed rate
notes, or April 1, 2009, in the case of the 2015 floating
rate notes.
Comparable Treasury Price means, with respect to any
redemption date, if clause (ii) of the Adjusted Treasury
Rate is applicable, the average of three, or such lesser number
as is obtained by the Trustee, Reference Treasury Dealer
Quotations for such redemption date.
Consolidated Coverage Ratio as of any date of
determination means the ratio of:
(1) the aggregate amount of EBITDA for the period of the
most recent four consecutive fiscal quarters ending prior to the
date of such determination for which financial statements are
available, to
(2) Consolidated Interest Expense for such four fiscal
quarters;
provided, however, that:
(A) if the Company or any Restricted Subsidiary has
Incurred any Indebtedness since the beginning of such period
that remains outstanding on such date of determination or if the
transaction giving rise to the need to calculate the
Consolidated Coverage Ratio is an incurrence of Indebtedness,
EBITDA and Consolidated Interest Expense for such period shall
be calculated after giving effect on a pro forma basis to such
indebtedness as if such Indebtedness had been Incurred on the
first day of such period and the discharge of any other
Indebtedness repaid, repurchased, defeased or otherwise
discharged with the proceeds of such new Indebtedness as if such
discharge had occurred on the first day of such period;
(B) if the Company or any Restricted Subsidiary has repaid,
repurchased, defeased or otherwise discharged any Indebtedness
since the beginning of such period or if any Indebtedness is to
be repaid, repurchased, defeased or otherwise discharged (in
each case other than Indebtedness Incurred under any revolving
credit facility unless such Indebtedness has been permanently
repaid and has not been replaced) on the date of the transaction
giving rise to the need to calculate the Consolidated Coverage
Ratio, EBITDA and Consolidated Interest Expense for such period
shall be calculated on a pro forma basis as if such discharge
had occurred on the first day of such period and as if the
Company or such Restricted Subsidiary has not earned the
interest income actually earned during such period
S-339
in respect of cash or Temporary Cash Investments used to repay,
repurchase, defease or otherwise discharge such Indebtedness;
(C) if since the beginning of such period the Company or
any Restricted Subsidiary shall have made any Asset Disposition,
the EBITDA for such period shall be reduced by an amount equal
to the EBITDA (if positive) directly attributable to the assets
that are the subject of such Asset Disposition for such period
or increased by an amount equal to the EBITDA (if negative)
directly attributable thereto for such period and Consolidated
Interest Expense for such period shall be reduced by an amount
equal to the Consolidated Interest Expense directly attributable
to any Indebtedness of the Company or any Restricted Subsidiary
repaid, repurchased, defeased or otherwise discharged with
respect to the Company and its continuing Restricted
Subsidiaries in connection with such Asset Disposition for such
period (or, if the Capital Stock of any Restricted Subsidiary is
sold, the Consolidated Interest Expense for such period directly
attributable to the Indebtedness of such Restricted Subsidiary
to the extent the Company and its continuing Restricted
Subsidiaries are no longer liable for such Indebtedness after
such sale);
(D) if since the beginning of such period the Company or
any Restricted Subsidiary (by merger or otherwise) shall have
made an Investment in any Person that becomes a Restricted
Subsidiary or an acquisition of assets, including any
acquisition of assets occurring in connection with a transaction
causing a calculation to be made hereunder, which constitutes
all or substantially all of an operating unit of a business,
EBITDA and Consolidated Interest Expense for such period shall
be calculated after giving pro forma effect thereto (including
the Incurrence of any Indebtedness) as if such Investment or
acquisition occurred on the first day of such period; and
(E) if since the beginning of such period any Person (that
subsequently became a Restricted Subsidiary or was merged with
or into the Company or any Restricted Subsidiary since the
beginning of such period) shall have made any Asset Disposition
or any Investment or acquisition of assets that would have
required an adjustment pursuant to clause (C) or (D) above
if made by the Company or a Restricted Subsidiary during such
period, EBITDA and Consolidated Interest Expense for such period
shall be calculated after giving pro forma effect thereto as if
such Asset Disposition, Investment or acquisition of assets
occurred on the first day of such period.
For purposes of this definition, whenever pro forma effect is to
be given to an acquisition of assets or other Investment, the
amount of income or earnings relating thereto and the amount of
Consolidated Interest Expense associated with any Indebtedness
Incurred in connection therewith, the pro forma calculations
shall be determined in good faith by a responsible financial or
accounting Officer of the Company and shall comply with the
requirements of
Rule 11-02
of
Regulation S-X
promulgated by the SEC.
If any Indebtedness bears a floating rate of interest and is
being given pro forma effect, the interest expense on such
Indebtedness shall be calculated as if the rate in effect on the
date of determination had been the applicable rate for the
entire period (taking into account any Interest Rate Agreement
applicable to such indebtedness if such Interest Rate Agreement
has a remaining term as at the date of determination in excess
of 12 months). If any Indebtedness is incurred under a
revolving credit facility and is being given pro forma
effect, the interest on such Indebtedness shall be
calculated based on the average daily balance of such
Indebtedness for the four fiscal quarters subject to the pro
forma calculation to the extent that such Indebtedness was
incurred solely for working capital purposes.
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Consolidated Interest Expense means, for any period,
the total interest expense less interest income of the Company
and its Consolidated Restricted Subsidiaries, plus, to the
extent Incurred by the Company and its Consolidated Restricted
Subsidiaries in such period but not included in such interest
expense, without duplication:
(1) interest expense attributable to Capitalized Lease
Obligations and the interest expense attributable to leases
constituting part of a Sale/Leaseback Transaction;
(2) amortization of debt discount and debt issuance costs;
(3) capitalized interest;
(4) noncash interest expense;
(5) commissions, discounts and other fees and charges
attributable to letters of credit and bankers acceptance
financing;
(6) interest accruing on any Indebtedness of any other
Person to the extent such Indebtedness is Guaranteed by (or
secured by the assets of) the Company or any Restricted
Subsidiary;
(7) net payments pursuant to Interest Rate Agreements
(including amortization of fees);
(8) dividends in respect of all Disqualified Stock of the
Company and all Preferred Stock of any of the Subsidiaries of
the Company, to the extent held by Persons other than the
Company or a Restricted Subsidiary;
(9) interest Incurred in connection with Investments in
discontinued operations; and
(10) the cash contributions to any employee stock ownership
plan or similar trust to the extent such contributions are used
by such plan or trust to pay interest or fees to any Person
(other than the Company) in connection with Indebtedness
Incurred by such plan or trust.
Consolidated Net Income means, for any period, the
net income of the Company and its Consolidated Subsidiaries for
such period; provided, however, that there shall
not be included in such Consolidated Net Income:
(1) any net income of any Person (other than the Company)
if such Person is not a Restricted Subsidiary, except that:
(A) subject to the limitations contained in clause (4)
below, the Companys equity in the net income of any such
person for such period shall be included in such Consolidated
Net Income up to the aggregate amount of cash actually
distributed by such Person during such period to the Company or
a Restricted Subsidiary as a dividend or other distribution
(subject, in the case of a dividend or other distribution made
to a Restricted Subsidiary, to the limitations contained in
clause (3) below); and
(B) the Companys equity in a net loss of any such
Person for such period shall be included in determining such
Consolidated Net Income;
(2) any net income (or loss) of any Person acquired by the
Company or a Subsidiary of the Company in a pooling of interests
transaction (or any transaction accounted for in a manner
similar to a pooling of interests) for any period prior to the
date of such acquisition;
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(3) any net income (or loss) of any Restricted Subsidiary
if such Restricted Subsidiary is subject to restrictions,
directly or indirectly, on the payment of dividends or the
making of distributions by such Restricted Subsidiary, directly
or indirectly, to the Company; provided, however,
that Section 6.08(a) under the Credit Agreement as in
effect on the date of the Indenture or any substantially
equivalent provision shall not be deemed to be such a
restriction, except that:
(A) subject to the limitations contained in clause (4)
below, the Companys equity in the net income of any such
Restricted Subsidiary for such period shall be included in such
Consolidated Net Income up to the aggregate amount of cash
actually distributed by such Restricted Subsidiary during such
period to the Company or another Restricted Subsidiary as a
dividend or other distribution (subject, in the case of a
dividend or other distribution made to another Restricted
Subsidiary, to the limitation contained in this clause); and
(B) the Companys equity in a net loss of any such
Restricted Subsidiary for such period shall be included in
determining such Consolidated Net Income;
(4) any gain (or loss) realized upon the sale or other
disposition of any asset of the Company or its Consolidated
Subsidiaries (including pursuant to any Sale/Leaseback
Transaction) that is not sold or otherwise disposed of in the
ordinary course of business and any gain (or loss) realized upon
the sale or other disposition of any Capital Stock of any Person;
(5) any extraordinary, unusual or non-recurring gain or
loss;
(6) the cumulative effect of a change in accounting
principles;
(7) any non-cash gain or loss attributable to any Commodity
Price Protection Agreement until such time as it is settled, at
which time the net gain or loss shall be included;
(8) accruals and reserves that are established within
twelve months after the Closing Date and that are so required to
be established as a result of the Transactions in accordance
with GAAP;
(9) any increase in amortization, depletion or
depreciation, increase in cost of goods sold attributable to
metal inventories or any one-time
non-cash
charges resulting from purchase accounting in connection with
the Transactions or any acquisition that is consummated after
the Closing Date;
(10) any non-cash impairment charges resulting from the
application of Statement of Financial Accounting Standards
No. 142 and No. 144 and any amortization of
intangibles pursuant to Statement of Financial Accounting
Standards No. 141;
(11) any net after-tax income or loss from discontinued
operations and any net after-tax gain or loss on disposal of
discontinued operations;
(12) any non-cash compensation expense realized from grants
of stock appreciation or similar rights, stock options,
restricted stock, restricted stock units or other rights to
officers, directors and employees of such Person or any of its
Restricted Subsidiaries; and
(13) any premiums, fees and expenses (and any amortization
thereof) paid in connection with the Transactions.
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in each case, for such period. Notwithstanding the foregoing,
for the purpose of the covenant described under
Certain covenants Limitation on
restricted payments only, there shall be excluded from
Consolidated Net Income any dividends, repayments of loans or
advances or other transfers of assets from Unrestricted
Subsidiaries to the Company or a Restricted Subsidiary to the
extent such dividends, repayments or transfers increase the
amount of Restricted Payments permitted under such covenant
pursuant to clause (a)(4)(C)(iv) thereof.
Consolidation means the consolidation of the
accounts of each of the Restricted Subsidiaries, with those of
the Company in accordance with GAAP consistently applied;
provided, however, that Consolidation
will not include consolidation of the accounts of any
Unrestricted Subsidiary, but the interest of the Company or any
Restricted Subsidiary in an Unrestricted Subsidiary will be
accounted for as an investment. The term
Consolidated has a correlative meaning.
Control means the possession, directly or
indirectly, of the power to direct or cause the direction of the
management or policies of a Person, whether through the ability
to exercise voting power, by contract or otherwise.
Controlling and Controlled have meanings
correlative thereto.
Credit Agreement means collectively (i) the
amended and restated credit agreement dated as of the Closing
Date, as amended, restated, supplemented, waived, replaced
(whether or not upon termination, and whether with the original
lenders or otherwise), refinanced, restructured or otherwise
modified from time to time, among the Company, PT Freeport
Indonesia, the lenders party thereto, the issuing banks party
thereto, JPMorgan Chase Bank, N.A., as administrative agent,
collateral agent and security agent and Merrill Lynch, Pierce,
Fenner & Smith Incorporated, as syndication agent, and
(ii) the credit agreement dated as of the Closing Date, as
amended, restated, supplemented, waived, replaced (whether or
not upon termination, and whether with the original lenders or
otherwise), refinanced, restructured or otherwise modified from
time to time, among the Company, the lenders party thereto, the
issuing banks party thereto, JPMorgan Chase Bank, N.A., as
administrative agent, collateral agent and security agent and
Merrill Lynch, Pierce, Fenner & Smith Incorporated, as
syndication agent (in each
case, except to the extent that any such amendment, restatement,
supplement, waiver, replacement, refinancing, restructuring or
other modification thereto would be prohibited by the terms of
the indenture, unless otherwise agreed to by the Holders of at
least a majority in aggregate principal amount of notes at the
time outstanding).
Credit Facilities means (1) one or more debt
facilities (including, without limitation, the Credit Agreement)
or commercial paper facilities, in each case with banks or other
lenders providing for revolving credit loans, term loans,
receivables financing or letters of credit, and (2) any
notes, bonds or other instruments issued and sold in a public
offering, Rule 144A, or other private transaction (together
with any related indentures, note purchase agreements or similar
agreements), in each case as to clause (1) and (2), as
amended, restated, modified, renewed, refunded, replaced or
refinanced in whole or in part from time to time.
Currency Agreement means with respect to any Person
any foreign exchange contract, currency swap agreements or other
similar agreement or arrangement to which such Person is a party
or of which it is a beneficiary.
Default means any event which is, or after notice or
passage of time or both would be, an Event of Default.
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Disqualified Stock means, with respect to any
Person, any Capital Stock which by its terms (or by the terms of
any security into which it is convertible or for which it is
exchangeable or exercisable) or upon the happening of any event:
(1) matures or is mandatorily redeemable pursuant to a
sinking fund obligation or otherwise;
(2) is convertible or exchangeable for Indebtedness or
Disqualified Stock (excluding Capital Stock convertible or
exchangeable solely at the option of the Company or a Restricted
Subsidiary; provided, however, that any such
conversion or exchange shall be deemed an Incurrence of
Indebtedness or Disqualified Stock, as applicable); or
(3) is redeemable at the option of the holder thereof, in
whole or in part,
in the case of each of clauses (1), (2) and (3), on or
prior to the first anniversary of the Stated Maturity of the
notes of a series; provided, however, that any
Capital Stock that would not constitute Disqualified Stock but
for provisions thereof giving holders thereof the right to
require such Person to repurchase or redeem such Capital Stock
upon the occurrence of an asset sale or change
of control occurring prior to the first anniversary of the
Stated Maturity of the notes of such series shall not constitute
Disqualified Stock if the asset sale or change
of control provisions applicable to such Capital Stock are
not more favorable to the holders of such Capital Stock than the
provisions of the covenants described under
Change of control and
Certain covenants Limitation on
sale of assets and subsidiary stock.
EBITDA for any period means the Consolidated Net
Income for such period, plus, without duplication, the following
to the extent deducted in calculating such Consolidated Net
Income:
(1) provision for taxes based on income, profits or capital
of the Company and its Consolidated Restricted Subsidiaries;
(2) Consolidated Interest Expense;
(3) depreciation expense of the Company and its
Consolidated Restricted Subsidiaries;
(4) amortization expense of the Company and its
Consolidated Restricted Subsidiaries (excluding amortization
expense attributable to a prepaid cash item that was paid in a
prior period);
(5) minority interest expense consisting of subsidiary
income attributable to minority equity interests of third
parties in any non-Wholly Owned Subsidiary, except to the extent
of dividends declared or paid on such equity interests held by
third parties,
(6) any reasonable expenses or charges related to any
Equity Offering, investment, acquisition, recapitalization or
Indebtedness permitted to be incurred under the Indenture or in
connection with the Transactions, and
(7) all other noncash charges of the Company and its
Consolidated Restricted Subsidiaries (excluding any such noncash
charge to the extent it represents an accrual of or reserve for
cash expenditures in any future period) less all noncash items
of income (other than accrual of revenue in the ordinary course
of business) of the Company and its Restricted Subsidiaries in
each case, for such period,
in each case, for such period. Notwithstanding the foregoing,
the provision for taxes based on the income or profits of, and
the depreciation and amortization and noncash charges of, a
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Restricted Subsidiary of the Company shall be added to
Consolidated Net Income to compute EBITDA only to the extent
(and in the same proportion) that the net income of such
Restricted Subsidiary was included in calculating Consolidated
Net Income and only if a corresponding amount would be permitted
at the date of determination to be dividended to the Company by
such Restricted Subsidiary without prior approval (that has not
been obtained), pursuant to the terms of its charter and all
agreements, instruments, judgments, decrees, orders, statutes,
rules and governmental regulations applicable to such Restricted
Subsidiary or its stockholders.
Equity Offering means a primary offering of Capital
Stock other than (i) Disqualified Stock,
(ii) Preferred Stock or (iii) public offerings with
respect to the Companys common stock registered on
Form S-8.
Exchange Act means the Securities Exchange Act of
1934, as amended.
Existing Freeport Notes means the
101/8% Senior
Notes due 2010 issued by the Company under the Indenture dated
as of January 29, 2003, between the Company and The Bank of
New York, as trustee; the 7% Convertible Senior Notes due
2011 issued by the Company under the Indenture dated as of
February 11, 2003, between the Company and The Bank of New
York, as trustee; and the
67/8%
Senior Notes due 2014 issued by the Company under the Indenture
dated as of February 3, 2004, between the Company and The
Bank of New York, as trustee.
Existing Phelps Dodge Notes means the
7.375% Notes due 2007, the 8.75% Notes due 2011, the
9.50% Notes due 2031, the 6.125% Notes due 2034 and
the 7.125% Debentures due 2027, in each case, issued by
Phelps Dodge Corporation under the Indenture dated
September 27, 1997, between Phelps Dodge Corporation and
First Union National Bank, as trustee.
Fair Market Value means, with respect to any asset
or property, the price which could be negotiated in an
arms-length, free market transaction, for cash, between a
willing seller and a willing and able buyer, neither of whom is
under undue pressure or compulsion to complete the transaction.
Fair Market Value will be determined in good faith by the Board
of Directors, whose determination will be conclusive and
evidenced by a resolution of such Board of Directors;
provided, however, that for purposes of
clause (a)(4)(C) under Certain
covenants Limitation on restricted payments,
if the Fair Market Value of the property or assets in question
is so determined to be in excess of $300.0 million, such
determination must be confirmed by an Independent Qualified
Party.
GAAP means generally accepted accounting principles
in the United States of America as in effect as of the Closing
Date, including those set forth in:
(1) the opinions and pronouncements of the Accounting
Principles Board of the American Institute of Certified Public
Accountants;
(2) statements and pronouncements of the Financial
Accounting Standards Board;
(3) such other statements by such other entities as
approved by a significant segment of the accounting profession;
and
(4) the rules and regulations of the SEC governing the
inclusion of financial statements (including pro forma financial
statements) in periodic reports required to be filed pursuant to
Section 13 of the Exchange Act, including opinions and
pronouncements in staff accounting bulletins and similar written
statements from the accounting staff of the SEC.
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All ratios and computations based on GAAP contained in the
Indenture shall be computed in conformity with GAAP.
Guarantee means any obligation, contingent or
otherwise, of any Person directly or indirectly guaranteeing any
Indebtedness or other obligation of any other Person and any
obligation, direct or indirect, contingent or otherwise, of such
Person:
(1) to purchase or pay (or advance or supply funds for the
purchase or payment of) such indebtedness or other obligation of
such other Person (whether arising by virtue of partnership
arrangements, or by agreement to keep-well, to purchase assets,
goods, securities or services, to
take-or-pay,
or to maintain financial statement conditions or otherwise); or
(2) entered into for the primary purpose of assuring in any
other manner the obligee of such Indebtedness or other
obligation of the payment thereof or to protect such obligee
against loss in respect thereof (in whole or in part);
provided, however, that the term
Guarantee shall not include endorsements for
collection or deposit in the ordinary course of business. The
term Guarantee used as a verb has a corresponding
meaning. The term Guarantor shall mean any Person
Guaranteeing any obligation.
Guarantee Agreement means a supplemental indenture,
in a form reasonably satisfactory to the Trustee, pursuant to
which a Subsidiary Guarantor guarantees the Companys
obligations with respect to a series of the notes on the terms
provided for in the Indenture.
Hedging Obligations of any Person means the
obligations of such Person pursuant to any Interest Rate
Agreement, Currency Agreement or Commodity Price Protection
Agreement entered into in the ordinary course of business and
not for speculation.
Holder means the Person in whose name a note is
registered on the Registrars books.
Incur means issue, assume, Guarantee, incur or
otherwise become liable for; provided, however,
that any Indebtedness or Capital Stock of a Person existing at
the time such Person becomes a Subsidiary (whether by merger,
consolidation, acquisition or otherwise) shall be deemed to be
Incurred by such Person at the time it becomes a Subsidiary. The
term Incurrence when used as a noun shall have a
correlative meaning. Solely for purposes of determining
compliance with Certain covenants
Limitation on indebtedness:
(1) amortization of debt discount or the accretion of
principal with respect to a non-interest bearing or other
discount security;
(2) the payment of regularly scheduled interest in the form
of additional Indebtedness of the same instrument or the payment
of regularly scheduled dividends on Capital Stock in the form of
additional Capital Stock of the same class and with the same
terms; and
(3) the obligation to pay a premium in respect of
Indebtedness arising in connection with the issuance of a notice
of redemption or the making of a mandatory offer to purchase
such Indebtedness
will not be deemed to be the Incurrence of Indebtedness.
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Indebtedness means, with respect to any Person on
any date of determination, without duplication:
(1) the principal of and premium (if any) in respect of
indebtedness of such Person for borrowed money;
(2) the principal of and premium (if any) in respect of
obligations of such Person evidenced by bonds, debentures, notes
or other similar instruments;
(3) all obligations of such Person in respect of letters of
credit or other similar instruments (including reimbursement
obligations with respect thereto);
(4) all obligations of such Person to pay the deferred and
unpaid purchase price of property or services (except Trade
Payables), which purchase price is due more than six months
after the date of placing such property in service or taking
delivery and title thereto or the completion of such services;
(5) all Capitalized Lease Obligations and all Attributable
Debt of such Person;
(6) the amount of all obligations of such Person with
respect to the redemption, repayment or other repurchase of any
Disqualified Stock or, with respect to any Subsidiary of such
Person, any Preferred Stock (but excluding, in each case, any
accrued dividends);
(7) all Indebtedness of other Persons secured by a Lien on
any asset of such Person, whether or not such indebtedness is
assumed by such Person; provided, however, that
the amount of Indebtedness of such Person shall be the lesser of:
(A) the Fair Market Value of such asset at such date of
determination and
(B) the amount of such Indebtedness of such other Persons;
(8) Hedging Obligations of such Person; and
(9) all obligations of the type referred to in
clauses (1) through (8) of other Persons and all
dividends of other Persons for the payment of which, in either
case, such Person is responsible or liable, directly or
indirectly, as obligor, guarantor or otherwise, including by
means of any Guarantee.
The amount of Indebtedness of any Person at any date shall be
the outstanding balance at such date of all unconditional
obligations as described above and the maximum liability, upon
the occurrence of the contingency giving rise to the obligation,
of any contingent obligations at such date.
Independent Qualified Party means an investment
banking firm, accounting firm or appraisal firm of national
standing; provided, however, that such firm is not
an Affiliate of the Company.
Interest Rate Agreement means with respect to any
Person any interest rate protection agreement, interest rate
future agreement, interest rate option agreement, interest rate
swap agreement, interest rate cap agreement, interest rate
collar agreement, interest rate hedge agreement or other similar
agreement or arrangement to which such Person is party or of
which it is a beneficiary.
Investment in any Person means any direct or
indirect advance, loan (other than advances to customers in the
ordinary course of business that are recorded as accounts
receivable on the
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balance sheet of the lender) or other extension of credit
(including by way of Guarantee or similar arrangement) or
capital contribution to (by means of any transfer of cash or
other property to others or any payment for property or services
for the account or use of others), or any purchase or
acquisition of Capital Stock, Indebtedness or other similar
instruments issued by such Person. The acquisition by the
Company or any Restricted Subsidiary of a Person that holds an
Investment in a third Person will be deemed to be an Investment
by the Company or such Restricted Subsidiary in such third
Person at such time. Except as otherwise provided for herein,
the amount of an Investment shall be its fair market value at
the time the Investment is made and without giving effect to
subsequent changes in value.
For purposes of the definition of Unrestricted
Subsidiary and the covenant described under
Certain covenants Limitation on
restricted payments:
(1) Investment shall include the portion
(proportionate to the Companys equity interest in such
Subsidiary) of the Fair Market Value of the net assets of any
Subsidiary of the Company at the time that such Subsidiary is
designated an Unrestricted Subsidiary; provided,
however, that upon a redesignation of such Subsidiary as
a Restricted Subsidiary, the Company shall be deemed to continue
to have a permanent Investment in an Unrestricted
Subsidiary in an amount (if positive) equal to:
(A) the Companys Investment in such
Subsidiary at the time of such redesignation less
(B) the portion (proportionate to the Companys equity
interest in such Subsidiary) of the Fair Market Value of the net
assets of such Subsidiary at the time of such redesignation; and
(2) any property transferred to or from an Unrestricted
Subsidiary shall be valued at its Fair Market Value at the time
of such transfer.
Investment Grade Rating means a rating equal to or
higher than Baa3 (or the equivalent) by Moodys and BBB-
(or the equivalent) by S&P.
Legal Holiday means a Saturday, Sunday or other day
on which banking institutions are not required by law or
regulation to be open in the State of New York.
Lien means any mortgage, pledge, security interest,
encumbrance, lien or charge of any kind (including any
conditional sale or other title retention agreement or lease in
the nature thereof).
Moodys means Moodys Investors Service,
Inc. or any successor to the rating agency business thereof.
Net Available Cash from an Asset Disposition means
cash payments received (including any cash payments received by
way of deferred payment of principal pursuant to a note or
installment receivable or otherwise and proceeds from the sale
or other disposition of any securities received as
consideration, but only as and when received, but excluding any
other consideration received in the form of assumption by the
acquiring Person of Indebtedness or other obligations relating
to the properties or assets that are the subject of such Asset
Disposition or received in any other noncash form) therefrom, in
each case net of:
(1) all legal, title and recording tax expenses,
commissions and other fees and expenses incurred, and all
Federal, state, provincial, foreign and local taxes required to
be paid or
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accrued as a liability under GAAP, as a consequence of such
Asset Disposition or any distribution of the proceeds thereof by
a Restricted Subsidiary to the Company or another Restricted
Subsidiary;
(2) all payments made on any Indebtedness which is secured
by any assets subject to such Asset Disposition, in accordance
with the terms of any Lien upon or other security agreement of
any kind with respect to such assets, or which must by its
terms, or in order to obtain a necessary consent to such Asset
Disposition, or by applicable law be repaid out of the proceeds
from such Asset Disposition;
(3) all distributions and other payments required to be
made to minority interest holders in Subsidiaries or joint
ventures as a result of such Asset Disposition; and
(4) appropriate amounts to be provided by the seller as a
reserve, in accordance with GAAP, against any liabilities
associated with the property or other assets disposed of in such
Asset Disposition and retained by the Company or any Restricted
Subsidiary after such Asset Disposition.
Net Cash Proceeds means, with respect to any
issuance or sale of Capital Stock, the cash proceeds of such
issuance or sale net of attorneys fees, accountants
fees, underwriters or placement agents fees,
discounts or commissions and brokerage, consultant and other
fees actually incurred in connection with such issuance or sale
and net of taxes paid or payable as a result thereof.
Officer means the Chairman of the Board, the Chief
Executive Officer, the Chief Financial Officer, the President,
any Vice President, the Treasurer or the Secretary of the
Company.
Officers Certificate means a certificate
signed by two Officers.
Opinion of Counsel means a written opinion from
legal counsel who is acceptable to the Trustee. The counsel may
be an employee of or counsel to the Company or the Trustee.
Permitted Asset Swap means the concurrent purchase
and sale or exchange of Related Business Assets or a combination
of Related Business Assets and cash between the Company or any
of its Restricted Subsidiaries and another Person;
provided, that any cash received must be applied in
accordance with the Limitation on asset sales
covenant.
Permitted Business means any business engaged in by
the Company or any Restricted Subsidiary on the Closing Date and
any Related Business.
Person means any individual, corporation,
partnership, limited liability company, joint venture,
association, joint-stock company, trust, unincorporated
organization, government or any agency or political subdivision
thereof or any other entity.
Preferred Stock, as applied to the Capital Stock of
any Person, means Capital Stock of any class or classes (however
designated) that is preferred as to the payment of dividends, or
as to the distribution of assets upon any voluntary or
involuntary liquidation or dissolution of such Person, over
shares of Capital Stock of any other class of such Person.
principal of a note means the principal of the note
plus the premium, if any, payable on the note which is due or
overdue or is to become due at the relevant time.
Principal Property means any mineral property,
concentrator, smelter, refinery, rod mill or, to the extent no
Suspension Period is in effect, any other asset or property, in
each case, located
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within the United States of America or its territories or
possessions, and owned by the Company or any Restricted
Subsidiary except any such assets or properties which the Board
of Directors by resolution declares is not of material
importance to the business of the Company and its Restricted
Subsidiaries, taken as a whole.
Purchase Money Indebtedness means Indebtedness:
(1) consisting of the deferred purchase price of an asset,
conditional sale obligations, obligations under any title
retention agreement and other purchase money obligations, in
each case where the maturity of such Indebtedness does not
exceed the anticipated useful life of the asset being financed,
and
(2) Incurred to finance the construction, exploration,
development, acquisition or lease of, or repairs, improvement or
addition to, any asset by the Company or a Restricted Subsidiary
of such asset, including the Capital Stock of a Person that
becomes a Restricted Subsidiary;
provided, however, that such Indebtedness is
incurred within 180 days after the acquisition by the
Company or such Restricted Subsidiary of such asset.
Qualified Interest Rate Agreement means an Interest
Rate Agreement with a bank or other financial institution
organized under the laws of the United States or any state
thereof the long-term U.S. dollar-denominated debt obligations
of which are rated at least AA by S&P and Aa2 by
Moodys.
Quotation Agent means the Reference Treasury Dealer
selected by the Trustee after consultation with the Company.
Rating Agencies means Moodys and S&P or if
S&P or Moodys or both shall not make a rating on the
notes of a series publicly available, a nationally recognized
statistical rating agency or agencies, as the case may be,
selected by the Company (as certified by a resolution of the
Board of Directors) which shall be substituted for S&P or
Moodys or both, as the case may be, with respect to such
series of notes.
Reference Treasury Dealer means J. P. Morgan
Securities, Inc. and its successors and assigns, Merrill Lynch,
Pierce, Fenner & Smith Incorporated and its successors
and assigns and one other nationally recognized investment
banking firms selected by the Company that are primary
U.S. Government securities dealers.
Reference Treasury Dealer Quotations means with
respect to each Reference Treasury Dealer and any redemption
date, the average, as determined by the Trustee, of the bid and
asked prices for the Comparable Treasury Issue, expressed in
each case as a percentage of its principal amount, quoted in
writing to the Trustee by such Reference Treasury Dealer at
5:00 p.m., New York City time, on the third Business Day
immediately preceding such redemption date.
Refinance means, in respect of any Indebtedness, to
refinance, extend, renew, refund, replace, repay, prepay,
redeem, defease or retire, or to issue other Indebtedness in
exchange or replacement for, such Indebtedness.
Refinanced and Refinancing shall have
correlative meanings.
Refinancing Indebtedness means Indebtedness that is
Incurred to Refinance (including pursuant to any defeasance or
discharge mechanism) any Indebtedness of the Company or any
Restricted Subsidiary existing on the Closing Date or Incurred
in compliance with the Indenture
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(including Indebtedness of the Company that Refinances
Refinancing Indebtedness); provided, however, that:
(1) the Refinancing Indebtedness has a Stated Maturity no
earlier than the Stated Maturity of the Indebtedness being
Refinanced;
(2) the Refinancing Indebtedness has an Average Life at the
time such Refinancing Indebtedness is Incurred that is equal to
or greater than the Average Life of the Indebtedness being
refinanced;
(3) such Refinancing Indebtedness is Incurred in an
aggregate principal amount (or if issued with original issue
discount, an aggregate issue price) that is equal to or less
than the aggregate principal amount (or if issued with original
issue discount, the aggregate accreted value) then outstanding,
or, if greater, the committed amount, of the Indebtedness being
Refinanced, plus an amount necessary to pay any fees and
expenses, including premiums, related to such Refinancing; and
(4) if the Indebtedness being Refinanced is subordinated in
right of payment to the notes of a series, such Refinancing
Indebtedness is subordinated in right of payment to the notes of
such series on substantially the same terms, taken as a whole,
as the Indebtedness being Refinanced;
provided further, however, that Refinancing
Indebtedness shall not include:
(A) Indebtedness of a Restricted Subsidiary that Refinances
Indebtedness of the Company; or
(B) Indebtedness of the Company or a Restricted Subsidiary
that Refinances Indebtedness of an Unrestricted Subsidiary.
Related Business means any business related,
ancillary or complementary to the businesses of the Company and
the Restricted Subsidiaries on the Closing Date.
Related Business Asset means assets (other than
cash) used or useful in a Related Business, provided that
any assets received by the Company or a Restricted Subsidiary in
exchange for assets transferred by the Company or a Restricted
Subsidiary shall not be deemed to be Related Business Assets if
the assets consist of securities of a Person, unless upon
receipt of the securities of such Person, such Person would
become a Restricted Subsidiary.
Restricted Subsidiary means any Subsidiary of the
Company other than an Unrestricted Subsidiary.
S&P means Standard & Poors Rating
Services, a division of The McGraw-Hill Companies, Inc. or any
successor to the rating agency business thereof.
Sale/Leaseback Transaction means an arrangement
relating to property now owned or hereafter acquired by the
Company or a Restricted Subsidiary whereby the Company or a
Restricted Subsidiary transfers such property to a Person and
the Company or such Restricted Subsidiary leases it from such
Person, other than leases between the Company and a Restricted
Subsidiary or between Restricted Subsidiaries. The term
Sale/Leaseback Transaction shall not include arrangements with
governmental bodies entered into for the purpose of financing
the purchase price or the cost of constructing or improving the
property subject thereto.
SEC means the Securities and Exchange Commission.
S-351
Secured Indebtedness means any Indebtedness of the
Company secured by a Lien.
Senior Indebtedness of any Person means the
principal of, premium (if any) and accrued and unpaid interest
on (including interest accruing on or after the filing of any
petition in bankruptcy or for reorganization of such Person,
regardless of whether or not a claim for post-filing interest is
allowed in such proceedings), and fees and other amounts owing
in respect of, Bank Indebtedness and all other Indebtedness of
such Person whether outstanding on the Closing Date or
thereafter Incurred, unless in the instrument creating or
evidencing the same or pursuant to which the same is outstanding
it is provided that such obligations are subordinated in right
of payment to the notes of a series or the Subsidiary Guarantee
with respect to a series of notes of such Person;
provided, however, that Senior Indebtedness of
such Person shall not include:
(1) any obligation of such Person to the Company or any
Subsidiary of the Company;
(2) any liability for Federal, state, local or other taxes
owed or owing by such Person;
(3) any accounts payable or other liability to trade
creditors arising in the ordinary course of business (including
Guarantees thereof or instruments evidencing such liabilities);
(4) any Indebtedness or obligation of such Person (and any
accrued and unpaid interest in respect thereof) that by its
terms is subordinate or junior in any respect to any other
Indebtedness or obligation of such Person, including any
Subordinated Obligations of such Person;
(5) any obligations with respect to any Capital Stock; or
(6) any Indebtedness Incurred in violation of the Indenture.
Significant Subsidiary means any Restricted
Subsidiary that would be a Significant Subsidiary of
the Company within the meaning of
Rule 1-02
under
Regulation S-X
promulgated by the SEC.
Stated Maturity means, with respect to any security,
the date specified in such security as the fixed date on which
the final payment of principal of such security is due and
payable, including pursuant to any mandatory redemption
provision (but excluding any provision providing for the
repurchase of such security at the option of the holder thereof
upon the happening of any contingency beyond the control of the
issuer unless such contingency has occurred).
Subordinated Obligation means any indebtedness of a
Person (whether outstanding on the Closing Date or thereafter
Incurred) that is subordinate or junior in right of payment to
the notes of a series or a Subsidiary Guarantee of such Person,
as the cash may be, pursuant to a written agreement.
Subsidiary of any Person means any corporation,
association, partnership or other business entity of which more
than 50% of the total voting power of shares of Capital Stock or
other interests (including partnership interests) entitled
(without regard to the occurrence of any contingency) to vote in
the election of directors, managers or trustees thereof is at
the time owned or Controlled, directly or indirectly, by:
(1) such Person;
(2) such Person and one or more Subsidiaries of such
Person; or
S-352
(3) one or more Subsidiaries of such Person.
Subsidiary Guarantee means each Guarantee of the
obligations with respect to the notes issued by a Subsidiary of
the Company pursuant to the terms of the Indenture.
Subsidiary Guarantor means any Subsidiary that has
issued a Subsidiary Guarantee.
Temporary Cash Investments means any of the
following:
(1) any investment in direct obligations of the United
States of America or any agency thereof or obligations
Guaranteed by the United States of America or any agency thereof;
(2) investments in time deposit accounts, certificates of
deposit and money market deposits maturing within 180 days
of the date of acquisition thereof issued by a bank or trust
company that is organized under the laws of the United States of
America, any state thereof or any foreign country recognized by
the United States of America having capital, surplus and
undivided profits aggregating in excess of $250,000,000 (or the
foreign currency equivalent thereof) and whose long-term debt is
rated A (or such similar equivalent rating) or
higher by at least one nationally recognized statistical rating
organization (as defined in Rule 436 under the Securities
Act);
(3) repurchase obligations with a term of not more than
30 days for underlying securities of the types described in
clause (1) above entered into with a bank meeting the
qualifications described in clause (2) above;
(4) investments in commercial paper, maturing not more than
90 days after the date of acquisition, issued by a
corporation (other than an Affiliate of the Company) organized
and in existence under the laws of the United States of America
or any foreign country recognized by the United States of
America with a rating at the time as of which any investment
therein is made of
P-1
(or higher) according to Moodys or
A-1
(or higher) according to S&P;
(5) investments in securities with maturities of six months
or less from the date of acquisition issued or fully guaranteed
by any state, commonwealth or territory of the United States of
America, or by any political subdivision or taxing authority
thereof, and rated at least A by S&P or
A by Moodys;
(6) investment funds investing at least 95% of their assets
in securities of the types described in clauses (1) through
(5) above; and
(7) instruments equivalent to those referred to in
clauses (1) through (6) above denominated in any
foreign currency comparable in credit quality and tenor to those
referred to above and commonly used by corporations for cash
management purposes in any jurisdiction outside the United
States to the extent reasonably required in connection with any
business conducted by any Subsidiary organized in such
jurisdiction.
TIA means the Trust Indenture Act of 1939
(15 U.S.C.
§§ 77aaa-77bbbb)
as in effect on the Closing Date.
Total Assets means the total assets of the Company
and its Restricted Subsidiaries on a consolidated basis, as
shown on the most recent balance sheet of the Company.
Trade Payables means, with respect to any Person,
any accounts payable or any indebtedness or monetary obligation
to trade creditors created, assumed or Guaranteed by such Person
S-353
arising in the ordinary course of business in connection with
the acquisition of goods or services.
Trustee means the party named as such in the
Indenture until a successor replaces it and, thereafter, means
the successor.
Trust Officer means the Chairman of the Board,
the President or any other officer or assistant officer of the
Trustee assigned by the Trustee to administer its corporate
trust matters.
Unrestricted Subsidiary means:
(1) any Subsidiary of the Company that at the time of
determination shall be designated an Unrestricted Subsidiary by
the Board of Directors in the manner provided below; and
(2) any Subsidiary of an Unrestricted Subsidiary.
The Board of Directors may designate any Subsidiary of the
Company (including any newly acquired or newly formed Subsidiary
of the Company) to be an Unrestricted Subsidiary unless such
Subsidiary or any of its Subsidiaries owns any Capital Stock or
Indebtedness of, or owns or holds any Lien on any property of,
the Company or any other Subsidiary of the Company that is not a
Subsidiary of the Subsidiary to be so designated; provided,
however, that either:
(A) the Subsidiary to be so designated has total
Consolidated assets of $1,000 or less; or
(B) if such Subsidiary has Consolidated assets greater than
$1,000, then such designation would be permitted under the
covenant described under Certain
covenants Limitation on restricted payments.
The Board of Directors may designate any Unrestricted Subsidiary
to be a Restricted Subsidiary; provided, however, that
immediately after giving effect to such designation:
(x) the Company could incur $1.00 of additional
Indebtedness under paragraph (a) of the covenant
described under Certain covenants
Limitation on indebtedness; and
(y) no Default shall have occurred and be continuing.
Any such designation of a Subsidiary as a Restricted Subsidiary
or Unrestricted Subsidiary by the Board of Directors shall be
evidenced to the Trustee by promptly filing with the Trustee a
copy of the resolution of the Board of Directors giving effect
to such designation and an Officers Certificate certifying
that such designation complied with the foregoing provisions.
U.S. Dollar Equivalent means, with respect to
any monetary amount in a currency other than U.S. dollars,
at any time for determination thereof, the amount of
U.S. dollars obtained by converting such foreign currency
involved in such computation into U.S. dollars at the spot
rate for the purchase of U.S. dollars with the applicable
foreign currency, as published in The Wall Street Journal
in the Exchange Rate column under the heading
Currency Trading on the date two Business Days prior
to such determination.
Except as described under Certain
covenants limitation on indebtedness, whenever
it is necessary to determine whether the Company has complied
with any covenant in the Indenture or a Default has occurred and
an amount is expressed in a currency other than
U.S. dollars, such amount will be treated as the
U.S. Dollar Equivalent determined as of the date such
amount is initially determined in such currency.
S-354
U.S. Government Obligations means direct
obligations (or certificates representing an ownership interest
in such obligations) of the United States of America (including
any agency or instrumentality thereof) for the payment of which
the full faith and credit of the United States of America is
pledged and which are not callable or redeemable at the
issuers option.
Voting Stock of a Person means all classes of
Capital Stock or other interests (including partnership
interests) of such Person then outstanding and normally entitled
(without regard to the occurrence of any contingency) to vote in
the election of directors, managers or trustees thereof.
Wholly Owned Subsidiary means a Restricted
Subsidiary of the Company, all the Capital Stock of which (other
than directors qualifying shares) is owned by the Company
or another Wholly Owned Subsidiary.
S-355
Book-entry,
delivery and form
The certificates representing the notes will be issued in fully
registered form without interest coupons. Ownership of
beneficial interests in a Global Note will be limited to persons
who have accounts with the Depository Trust Company
(DTC), Euroclear or Clearstream (collectively, the
participants) or persons who hold interests through
such participants. Ownership of beneficial interests in a Global
Note will be shown on, and the transfer of that ownership will
be effected only through, records maintained by DTC, Euroclear
or Clearstream or their nominees (with respect to interests of
participants) and the records of participants (with respect to
interests of persons other than participants).
So long as DTC, Euroclear or Clearstream, or their nominees, are
the registered owner or holder of a Global Note, DTC, Euroclear
or Clearstream or such nominee, as the case may be, will be
considered the sole owner or holder of the notes represented by
such Global Note for all purposes under the indenture and the
notes. No beneficial owner of an interest in a Global Note will
be able to transfer that interest except in accordance with the
applicable procedures of DTC, Euroclear or Clearstream, as the
case may be, in addition to those provided for under the
indenture.
Payments of the principal of, and interest on, a Global Note
will be made to DTC, Euroclear or Clearstream, or their
nominees, as the case may be, as the registered owner thereof.
None of the Company, the Trustee or any paying agent will have
any responsibility or liability for any aspect of the records
relating to or payments made on account of beneficial ownership
interests in a Global Note or for maintaining, supervising or
reviewing any records relating to such beneficial ownership
interests.
Freeport-McMoRan expects that DTC, Euroclear or Clearstream or
their nominees, upon receipt of any payment of principal or
interest in respect of a Global Note, will credit
participants accounts with payments in amounts
proportionate to their respective beneficial interests in the
principal amount of such Global Note as shown on the records of
DTC, Euroclear or Clearstream or their nominees, as the case may
be. Freeport-McMoRan also expects that payments by participants
to owners of beneficial interests in such Global Note held
through such participants will be governed by standing
instructions and customary practices, as is now the case with
securities held for the accounts of customers registered in the
names of nominees for such customers. Such payments will be the
responsibility of such participants.
Transfers between participants in DTC will be effected in the
ordinary way in accordance with DTC rules and will be settled in
same-day
funds. Transfers between participants in Euroclear or
Clearstream will be effected in the ordinary way under the rules
and operating procedures of those systems.
Freeport-McMoRan understands that DTC is:
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a limited purpose trust company organized under the laws of the
State of New York;
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a banking organization within the meaning of New
York Banking Law;
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a member of the Federal Reserve System;
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a clearing corporation within the meaning of the
Uniform Commercial Code; and
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a Clearing Agency registered pursuant to the
provisions of Section 17A of the Exchange Act.
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S-356
DTC, Euroclear and Clearstream were created to hold securities
for their participants and facilitate the clearance and
settlement of securities transactions between participants
through electronic book-entry changes in accounts of its
participants, thereby eliminating the need for physical movement
of certificates. Participants include:
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securities brokers and dealers;
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banks, trust companies; and
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clearing corporations and certain other organizations.
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Indirect access to the DTC, Euroclear and Clearstream systems
are available to others such as banks, brokers, dealers and
trust companies that clear through or maintain a custodial
relationship with a participant, either directly or indirectly
(indirect participants).
Although DTC, Euroclear and Clearstream are expected to follow
the foregoing procedures in order to facilitate transfers of
interests in a Global Note among their respective participants,
they are under no obligation to perform or continue to perform
such procedures, and such procedures may be discontinued at any
time. Neither the Company nor the Trustee will have any
responsibility for the performance by DTC, Euroclear or
Clearstream or their participants or indirect participants of
their respective obligations under the rules and procedures
governing their operations.
If DTC, Euroclear or Clearstream, as the case may be, are at any
time unwilling or unable to continue as a depositary for the
Global Notes and a successor depositary for such Global Notes is
not appointed by Freeport-McMoRan within 90 days,
Freeport-McMoRan will issue certificated notes in exchange for
the Global Notes. Holders of an interest in a Global Note may
receive certificated notes, at the option of Freeport-McMoRan,
in accordance with the rules and procedures of DTC, Euroclear or
Clearstream, as the case may be, in addition to those provided
for under the indenture. Beneficial interests in Global Notes
held by any direct or indirect participant may also be exchanged
for certificated notes upon request to DTC, Euroclear or
Clearstream, by such direct participant (for itself or on behalf
of an indirect participant), to the Trustee in accordance with
their respective customary procedures.
The information in this section concerning DTC, Euroclear and
Clearstream and their book-entry systems has been obtained from
sources that Freeport-McMoRan believes to be reliable, but
Freeport-McMoRan takes no responsibility for the accuracy
thereof.
S-357
Material United
States federal tax considerations
The following sets forth the material U.S. federal income tax
consequences of ownership and disposition of the notes, but does
not purport to be a complete analysis of all potential tax
considerations. This summary is based upon the Internal Revenue
Code of 1986, as amended (the Code), the Treasury
Regulations promulgated or proposed thereunder, administrative
pronouncements and judicial decisions, all as of the date hereof
and all of which are subject to change, possibly on a
retroactive basis. This discussion only applies to notes that
meet all of the following conditions:
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they are purchased by those initial holders who purchase notes
at the issue price, which will equal the first price
to the public (not including bond houses, brokers or similar
persons or organizations acting in the capacity of underwriters,
placement agents or wholesalers) at which a substantial amount
of the notes is sold for money; and
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they are held as capital assets within the meaning of Section
1221 of the Code (generally, for investment).
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This discussion does not describe all of the tax consequences
that may be relevant to holders in light of their particular
circumstances or to holders subject to special rules, such as:
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tax-exempt organizations;
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regulated investment companies;
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real estate investment trusts;
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traders in securities that elect the
mark-to-market
method of accounting for their securities;
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certain former citizens and long-term residents of the United
States;
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certain financial institutions;
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insurance companies;
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dealers in securities or foreign currencies;
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persons holding notes as part of a hedge, straddle or other
integrated transaction for U.S. federal income tax purposes, or
persons deemed to sell the notes under the constructive sale
provisions of the Code;
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U.S. Holders (as defined below) whose functional currency is not
the U.S. dollar;
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partnerships or other entities classified as partnerships for
U.S. federal income tax purposes; or
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persons subject to the alternative minimum tax.
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Persons considering the purchase of notes are urged to consult
their own tax advisors with regard to the application of the
U.S. federal tax laws to their particular situations as well as
any tax consequences arising under the laws of any state, local
or foreign taxing jurisdiction.
S-358
Tax consequences
to U.S. holders
As used herein, the term U.S. Holder means a
beneficial owner of a note that is, for U.S. federal income tax
purposes:
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an individual citizen or resident of the United States;
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a corporation, or other entity taxable as a corporation, created
or organized in or under the laws of the United States or of any
political subdivision thereof; or
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an estate or trust the income of which is subject to U.S.
federal income taxation regardless of its source.
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Payments of
interest
The notes will be issued without original issue discount for
U.S. federal income tax purposes. Accordingly, interest paid on
a note will be taxable to a U.S. Holder as ordinary interest
income at the time it accrues or is received in accordance with
the holders method of accounting for U.S. federal income
tax purposes.
Potential
contingent payment debt treatment
In certain circumstances, we may be obligated to pay U.S.
Holders amounts in excess of the stated interest and principal
payable on the notes. For example, in the event of a Change of
Control, we would generally be required to repurchase the notes
at 101 percent of their principal amount plus accrued and
unpaid interest. The obligation to make these payments may
implicate the provisions of the Treasury regulations relating to
contingent payment debt instruments. If the notes
were deemed to be contingent payment debt instruments, U.S.
Holders would generally be required to treat any gain recognized
on the sale or other disposition of the notes as ordinary income
rather than as capital gain. Furthermore, U.S. Holders would be
required to accrue interest income on a constant yield basis at
an assumed yield determined at the time of issuance of the notes
(which is not expected to differ significantly from the interest
rate on the notes), with adjustments to such accruals when any
contingent payments are made that differ from the payments
calculated based on the assumed yield. The Company does not
believe that the notes should be treated as contingent payment
debt instruments, and does not intend to treat them as such.
However, there is no assurance that the Internal Revenue Service
(the IRS) will not take a contrary position. U.S.
Holders of the notes are urged to consult their tax advisors
regarding the possible application of the contingent payment
debt instrument rules to the notes.
Sale,
exchange, redemption or other disposition of the
notes
Upon the sale, exchange, redemption or other taxable disposition
of a note, a U.S. Holder will recognize taxable gain or loss
equal to the difference between the amount realized on the sale,
exchange, redemption or other taxable disposition and the
holders adjusted tax basis in the note. For these
purposes, the amount realized does not include any amount
attributable to accrued interest. Amounts attributable to
accrued interest are treated as interest as described under
Payments of Interest above.
Gain or loss realized on the sale, exchange, redemption or other
taxable disposition of a note will generally be capital gain or
loss and will be long-term capital gain or loss if at the time
of
S-359
the sale, exchange, redemption or other taxable disposition the
note has been held by the holder for more than one year. The
deductibility of capital losses is subject to limitations under
the Code.
Backup
withholding and information reporting
Information returns will be filed with the IRS in connection
with payments on the notes and the proceeds from a sale or other
disposition of the notes. A U.S. Holder will be subject to U.S.
backup withholding, currently at a rate of 28 percent, on
these payments if the U.S. Holder fails to provide its taxpayer
identification number to the paying agent and comply with
certain certification procedures or otherwise establish an
exemption from backup withholding. Backup withholding is not an
additional tax. The amount of any backup withholding from a
payment to a U.S. Holder will be allowed as a credit against the
U.S. Holders U.S. federal income tax liability and may
entitle the U.S. Holder to a refund, provided that the required
information is furnished to the IRS.
Tax consequences
to non-U.S.
holders
As used herein, the term
Non-U.S.
Holder means a beneficial owner of a note that is for U.S.
federal income tax purposes:
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a nonresident individual;
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a foreign corporation; or
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a foreign estate or trust.
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Non-U.S.
Holder does not include a holder who is an individual
present in the United States for 183 days or more in the
taxable year of disposition of a note and who is not otherwise a
resident of the United States for U.S. federal income tax
purposes. Such a holder is urged to consult his or her own tax
advisor regarding the U.S. federal income tax consequences of
the sale, exchange, redemption or other disposition of a note.
Payments on
the notes
Subject to the discussion below concerning backup withholding,
payments of principal, interest and premium on the notes by the
Company or any paying agent to any
Non-U.S.
Holder will not be subject to U.S. federal withholding tax,
provided that, in the case of interest,
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the holder does not own, actually or constructively, 10 percent
or more of the total combined voting power of all classes of
stock of the Company entitled to vote and is not a controlled
foreign corporation related, directly or indirectly, to the
Company through stock ownership; and
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the certification requirement described below has been fulfilled
with respect to the beneficial owner, as discussed below.
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If a
Non-U.S.
Holder cannot satisfy the requirements described above, payments
of interest on the notes to such Non-U.S. Holder will be subject
to a 30 percent U.S. federal withholding tax, unless the
Non-U.S.
Holder provides the Company with a properly executed IRS
Form W-8BEN
claiming an exemption from or reduction in withholding under the
benefit of an applicable income tax treaty.
S-360
Certification
requirement
Interest on a note will not be exempt from withholding tax
unless the beneficial owner of that note certifies on IRS
Form W-8BEN,
under penalties of perjury, that it is not a United States
person. Special certification rules apply to notes that are held
through foreign intermediaries.
If a
Non-U.S.
Holder of a note is engaged in a trade or business in the United
States, and if interest on the note is effectively connected
with the conduct of this trade or business, the
Non-U.S.
Holder, although exempt from the withholding tax discussed in
the preceding paragraphs, will generally be taxed in the same
manner as a U.S. Holder (see Tax consequences
to U.S. holders above), subject to an applicable income
tax treaty providing otherwise, except that the holder will be
required to provide to the Company a properly executed IRS
Form W-8ECI
in order to claim an exemption from withholding tax. These
holders should consult their own tax advisors with respect to
other U.S. tax consequences of the ownership and disposition of
notes, including the possible imposition of a branch profits tax
at a rate of 30 percent (or a lower treaty rate).
Sale, exchange
or other disposition of the notes
Subject to the discussion below concerning backup withholding, a
Non-U.S.
Holder of a note will not be subject to U.S. federal income tax
on gain realized on the sale, exchange or other disposition of
such note, unless the gain is effectively connected with the
conduct by the holder of a trade or business in the United
States, subject to an applicable income tax treaty providing
otherwise.
Backup
withholding and information reporting
Information returns will be filed with the IRS in connection
with payments on the notes. Unless the
Non-U.S.
Holder complies with certification procedures to establish that
it is not a United States person, information returns may be
filed with the IRS in connection with the proceeds from a sale
or other disposition of the notes and the Non-U.S. Holder may be
subject to U.S. backup withholding, currently at a rate of 28
percent, on payments on the notes or on the proceeds from a sale
or other disposition of the notes. The certification procedures
required to claim the exemption from withholding tax on interest
described above will satisfy the certification requirements
necessary to avoid the backup withholding as well. Backup
withholding is not an additional tax. The amount of any backup
withholding from a payment to a Non-U.S. Holder will be allowed
as a credit against the Non-U.S. Holders U.S. federal
income tax liability and may entitle the Non-U.S. Holder to a
refund, provided that the required information is furnished to
the IRS.
S-361
Underwriting
Subject to the terms and conditions in the underwriting
agreement between us and the underwriters, we have agreed to
sell to each underwriter, and each underwriter has severally
agreed to purchase from us, the principal amount of notes that
appears opposite its name in the table below:
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Principal
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amount of 2015
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Principal
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Principal
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floating rate
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amount of 2015
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amount of 2017
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Underwriter
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notes
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fixed rate
notes
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fixed rate
notes
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J.P. Morgan Securities Inc.
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$
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400,000,000
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$
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600,000,000
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$
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1,400,000,000
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Merrill Lynch, Pierce,
Fenner & Smith
Incorporated
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400,000,000
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600,000,000
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1,400,000,000
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HSBC Securities (USA) Inc.
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20,000,000
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30,000,000
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70,000,000
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Scotia Capital (USA) Inc.
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20,000,000
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30,000,000
|
|
|
|
70,000,000
|
|
UBS Securities LLC
|
|
|
20,000,000
|
|
|
|
30,000,000
|
|
|
|
70,000,000
|
|
ANZ Securities, Inc.
|
|
|
10,000,000
|
|
|
|
15,000,000
|
|
|
|
35,000,000
|
|
BNP Paribas Securities Corp.
|
|
|
10,000,000
|
|
|
|
15,000,000
|
|
|
|
35,000,000
|
|
Calyon Securities (USA) Inc.
|
|
|
10,000,000
|
|
|
|
15,000,000
|
|
|
|
35,000,000
|
|
Daiwa Securities SMBC Europe
Limited
|
|
|
10,000,000
|
|
|
|
15,000,000
|
|
|
|
35,000,000
|
|
Greenwich Capital Markets,
Inc.
|
|
|
10,000,000
|
|
|
|
15,000,000
|
|
|
|
35,000,000
|
|
HVB Capital Markets, Inc.
|
|
|
10,000,000
|
|
|
|
15,000,000
|
|
|
|
35,000,000
|
|
ING Financial Markets LLC
|
|
|
10,000,000
|
|
|
|
15,000,000
|
|
|
|
35,000,000
|
|
Mitsubishi UFJ Securities
International plc
|
|
|
10,000,000
|
|
|
|
15,000,000
|
|
|
|
35,000,000
|
|
Mizuho Securities USA, Inc.
|
|
|
10,000,000
|
|
|
|
15,000,000
|
|
|
|
35,000,000
|
|
Natexis Bleichroeder Inc.
|
|
|
10,000,000
|
|
|
|
15,000,000
|
|
|
|
35,000,000
|
|
RBC Capital Markets Corporation
|
|
|
10,000,000
|
|
|
|
15,000,000
|
|
|
|
35,000,000
|
|
SG Americas Securities, LLC
|
|
|
10,000,000
|
|
|
|
15,000,000
|
|
|
|
35,000,000
|
|
Standard Chartered Bank
|
|
|
10,000,000
|
|
|
|
15,000,000
|
|
|
|
35,000,000
|
|
WestLB AG, London Branch
|
|
|
10,000,000
|
|
|
|
15,000,000
|
|
|
|
35,000,000
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$
|
1,000,000,000
|
|
|
$
|
1,500,000,000
|
|
|
$
|
3,500,000,000
|
|
The underwriting agreement provides that the underwriters will
purchase all of the notes if any of them are purchased.
The underwriters initially propose to offer the notes to the
public at the public offering price that appears on the cover
page of this prospectus supplement. The underwriters may offer
the notes to selected dealers at the public offering price minus
a concession of up to 0.375 percent of the principal amount of
the notes. In addition, the underwriters may allow, and those
selected dealers may reallow, a concession of up to 0.025
percent of the principal amount of the notes to certain other
dealers. After the initial offering, the underwriters may change
the public offering price and any other selling terms. The
underwriters may offer and sell notes through certain of their
affiliates.
In the underwriting agreement, we have agreed that:
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We will not offer or sell any of our debt securities or
preferred equity securities (other than the notes or any debt or
preferred equity securities that are convertible into common
equity
|
S-362
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of Freeport-McMoRan) for a period of 90 days after the date of
this prospectus supplement without the prior consent of J.P.
Morgan Securities Inc.
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We will pay our expenses related to the offering, which we
estimate will be $5 million.
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We will indemnify the underwriters against certain liabilities,
including liabilities under the Securities Act of 1933, or
contribute to payments that the underwriters may be required to
make in respect of those liabilities.
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The notes of each series are new issues of securities, and there
is currently no established trading market for the notes. We do
not intend to apply for the notes to be listed on any securities
exchange or to arrange for the notes to be quoted on any
quotation system. The underwriters have advised us that they
intend to make a market in the notes, but they are not obligated
to do so. The underwriters may discontinue any market making in
the notes at any time in their sole discretion. Accordingly, we
cannot assure you that a liquid trading market will develop for
the notes, that you will be able to sell your notes at a
particular time or that the prices that you receive when you
sell will be favorable.
In connection with the offering of the notes, the underwriters
may engage in overallotment, stabilizing transactions and
syndicate covering transactions. Overallotment involves sales in
excess of the offering size, which creates a short position for
the underwriters. Stabilizing transactions involve bids to
purchase the notes in the open market for the purpose of
pegging, fixing or maintaining the price of the notes. Syndicate
covering transactions involve purchases of the notes in the open
market after the distribution has been completed in order to
cover short positions. Stabilizing transactions and syndicate
covering transactions may cause the price of the notes to be
higher than it would otherwise be in the absence of those
transactions. If the underwriters engage in stabilizing or
syndicate covering transactions, they may discontinue them at
any time.
In relation to each Member State of the European Economic Area
which has implemented the Prospectus Directive (each, a
Relevant Member State), each underwriter has
represented and agreed that with effect from and including the
date on which the Prospectus Directive is implemented in that
Relevant Member State (the Relevant Implementation
Date) it has not made and will not make an offer of notes
to the public in that Relevant Member State before the
publication of a prospectus in relation to the notes which has
been approved by the competent authority in that Relevant Member
State or, where appropriate, approved in another Relevant Member
State and notified to the competent authority in that Relevant
Member State, all in accordance with the Prospectus Directive,
except that it may, with effect from and including the Relevant
Implementation Date, make an offer of notes to the public in
that Relevant Member State at any time:
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to legal entities which are authorized or regulated to operate
in the financial markets or, if not so authorized or regulated,
whose corporate purpose is solely to invest in securities;
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to any legal entity which has two or more of (1) an average
of at least 250 employees during the last financial year;
(2) a total balance sheet of more than 43,000,000 and
(3) an annual net turnover of more than 50,000,000,
as shown in its last annual or consolidated accounts; or
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in any other circumstances which do not require the publication
by us of a prospectus pursuant to Article 3 of the
Prospectus Directive.
|
S-363
For the purposes of this provision, the expression an
offer of notes to the public in relation to any notes in
any Relevant Member State means the communication in any form
and by any means of sufficient information on the terms of the
offer and the notes to be offered so as to enable an investor to
decide to purchase or subscribe the notes, as the same may be
varied in that Member State by any measure implementing the
Prospectus Directive in that Member State and the expression
Prospectus Directive means Directive 2003/71/EC and
includes any relevant implementing measure in each Relevant
Member State.
Each underwriter has represented, warranted and agreed that it
has complied and will comply with all applicable provisions of
the FSMA with respect to anything done by it in relation to the
notes included in this offering in, from or otherwise involving
the United Kingdom.
Mitsubishi UFJ Securities International plc is not a U.S.
registered broker-dealer and, therefore, to the extent that it
intends to effect any sales of the notes in the United States,
it will do so through one or more U.S. registered broker-dealers
as permitted by the regulations of the National Association of
Securities Dealers, Inc.
Standard Chartered Bank is not a U.S. registered broker-dealer
and, therefore, does not intend to effect any sales of the notes
in the United States.
Certain of the underwriters and their affiliates perform various
financial advisory, investment banking and commercial banking
services from time to time for us and our affiliates. Under our
new senior credit facilities, JPMorgan Chase Bank, N.A. will act
as the sole administrative agent, Merrill Lynch, Pierce,
Fenner & Smith Incorporated will act as sole
syndication agent, and J.P. Morgan Securities Inc. and Merrill
Lynch, Pierce, Fenner & Smith Incorporated will act as
joint bookrunners and joint lead arrangers. In addition, J.P.
Morgan Securities Inc. and Merrill Lynch, Pierce,
Fenner & Smith Incorporated acted as financial advisors
to us in connection with the acquisition, for which they will
receive customary fees. Affiliates of the underwriters have
agreed to provide us with interim financing in the amount of
$6.0 billion in the event this offering is not consummated.
Legal
matters
The validity of the notes being offered by Freeport-McMoRan will
be passed upon by Davis Polk & Wardwell, New York, New
York. Certain other legal matters will be passed upon for
Freeport-McMoRan by Jones, Walker, Waechter, Poitevent,
Carrère & Denègre, L.L.P., New Orleans,
Louisiana. Certain legal matters will be passed upon for the
underwriters by Cravath, Swaine & Moore LLP, New York,
New York.
Experts
Freeport-McMoRan
The consolidated financial statements of Freeport-McMoRan
incorporated by reference in Freeport-McMoRans annual
report on
Form 10-K
for the year ended December 31, 2006 (including schedules
appearing therein), and Freeport-McMoRan managements
assessment of the effectiveness of internal control over
financial reporting as of December 31, 2006, incorporated
by reference therein, have been audited by Ernst &
Young LLP, independent registered public accounting firm, as set
forth in their reports thereon, incorporated by reference
therein,
S-364
and incorporated herein by reference. Such consolidated
financial statements and managements assessment are
incorporated herein by reference in reliance upon such reports
given on the authority of such firm as experts in accounting and
auditing.
Phelps
Dodge
The audited financial statements of Phelps Dodge and
managements assessment of the effectiveness of internal
control over financial reporting (which is included in
Managements Report on Internal Control over Financial
Reporting) incorporated in this prospectus supplement by
reference to Phelps Dodges annual report on
Form 10-K
for the year ended December 31, 2006 have been so
incorporated in reliance on the report of PricewaterhouseCoopers
LLP, an independent registered public accounting firm, given on
the authority of said firm as experts in accounting and auditing.
Reserves
The information regarding Freeport-McMoRans ore reserves
as of December 31, 2006, that is either in this document or
incorporated by reference to Freeport-McMoRans annual
report on
Form 10-K
for the year ended December 31, 2006, has been verified by
Independent Mining Consultants, Inc. This reserve information
has been included in this prospectus supplement and incorporated
by reference upon the authority of Independent Mining
Consultants, Inc. as experts in mining, geology and reserve
determination.
Where you can
find more information
Freeport-McMoRan and Phelps Dodge file reports, proxy statements
and other information with the Securities and Exchange
Commission under the Securities Exchange Act of 1934, as
amended. You may read and copy this information at the following
location of the Securities and Exchange Commission:
Public Reference Room
100 F Street, N.E.
Room 1580
Washington, D.C. 20549
You may also obtain copies of this information by mail from the
Public Reference Section of the Securities and Exchange
Commission, 100 F Street, N.E., Room 1580, Washington, D.C.
20549, at prescribed rates. You may obtain information on the
operation of the Securities and Exchange Commissions
Public Reference Room by calling the Securities and Exchange
Commission at
1-800-SEC-0330.
The Securities and Exchange Commission also maintains an
Internet worldwide web site that contains reports, proxy
statements and other information about issuers, like
Freeport-McMoRan and Phelps Dodge, who file electronically with
the Securities and Exchange Commission. The address of the site
is http://www.sec.gov.
The Securities and Exchange Commission allows Freeport-McMoRan
to incorporate by reference information into this document. This
means that Freeport-McMoRan can disclose important information
to you by referring you to another document filed separately
with the Securities and Exchange Commission. The information
incorporated by reference is considered to be a part of this
document, except for any information superseded by information
that is included directly in this document or incorporated by
reference subsequent to the date of this document.
S-365
This prospectus supplement incorporates by reference the
documents listed below and any future filings that Phelps Dodge
or Freeport-McMoRan make with the SEC under Section 13(a),
13(c), 14 or 15(d) of the Securities Exchange Act of 1934 (other
than information in the documents or filings that is deemed to
have been furnished and not filed) until all the securities
offered under this prospectus supplement are sold.
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Freeport-McMoRan
Securities and
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Exchange
Commission filings
|
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Period or date
filed
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Annual Report on Form 10-K
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Fiscal year ended December 31, 2006
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Current Reports on Form 8-K
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February 5, 2007, March 1, 2007,
March 2, 2007 and March 9, 2007
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Proxy Statement on Schedule 14A
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Filed on March 22, 2006
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Form 425
|
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Filed on March 14, 2007
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Phelps
Dodge Securities and
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Exchange
Commission filings
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Period or date
filed
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Annual Report on Form 10-K
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Fiscal year ended December 31, 2006
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Freeport-McMoRan has supplied all information contained or
incorporated by reference in this document relating to
Freeport-McMoRan, and Phelps Dodge has supplied all such
information relating to Phelps Dodge.
Documents incorporated by reference are available from
Freeport-McMoRan and Phelps Dodge without charge, excluding any
exhibits to those documents unless the exhibit is specifically
incorporated by reference as an exhibit in this document. You
can obtain documents incorporated by reference in this document
by requesting them in writing or by telephone from the
appropriate company at the following addresses:
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Freeport-McMoRan Copper & Gold
Inc.
1615 Poydras Street
New Orleans, Louisiana 70112
Attention: Investor Relations
Telephone: (504) 582-4000
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Phelps Dodge Corporation
One North Central Avenue
Phoenix, Arizona 85004-4414
Attention: Corporate Secretary
Telephone: (602) 366-8100
|
You will not be charged for any of these documents that you
request. If you request any documents that have been
incorporated by reference from Freeport-McMoRan or Phelps Dodge,
Freeport-McMoRan or Phelps Dodge will mail them to you by first
class mail, or another equally prompt means, as soon as
practicable after it receives your request.
Neither Freeport-McMoRan nor Phelps Dodge has authorized anyone
to give any information or make any representation about the
transactions or our companies that is different from, or in
addition to, that contained in this document or in any of the
materials that have been incorporated into this document.
Therefore, if anyone gives you information of this sort, you
should not rely on it. If you are in a jurisdiction where offers
to exchange or sell, or solicitations of offers to exchange or
purchase, the securities offered by this document or the
solicitation of proxies is unlawful, or if you are a person to
whom it is unlawful to direct these types of activities, then
the offer presented in this document does not extend to you. The
information contained in this document speaks only as of the
date of this document unless the information specifically
indicates that another date applies.
S-366
Prospectus
Freeport-McMoRan
Copper & Gold Inc.
Common stock, Preferred
stock, Debt securities,
Warrants, Purchase contracts
and units
We may offer from time to time common stock, preferred stock,
debt securities, warrants, purchase contracts or units. In
addition, certain selling securityholders to be identified in a
prospectus supplement may offer and sell these securities from
time to time, in amounts, at prices and on terms that will be
determined at the time the securities are offered. We urge you
to read this prospectus and the accompanying prospectus
supplement, together with the documents we incorporate by
reference, which will describe the specific terms of these
securities, carefully before you make your investment decision.
Our common stock is listed on the New York Stock Exchange under
the trading symbol FCX.
Investing in these securities involves certain risks. See
Risk Factors in the applicable Prospectus Supplement
and in our most recent annual report on
Form 10-K,
which is incorporated by reference herein.
Neither the Securities and Exchange Commission nor any state
securities commission has approved or disapproved of these
securities, or determined if this prospectus is truthful or
complete. Any representation to the contrary is a criminal
offense.
This prospectus may not be used to sell securities unless
accompanied by a prospectus supplement.
The date of this prospectus is
March 1, 2007
You should rely only on the information contained in or
incorporated by reference in this prospectus. We have not
authorized anyone to provide you with different information. We
are not making an offer of these securities in any state where
the offer is not permitted. You should not assume that the
information contained in or incorporated by reference in this
prospectus is accurate as of any date other than the date on the
front of this prospectus. The terms
Freeport-McMoRan, we, us and
our refer to Freeport-McMoRan Copper & Gold
Inc. and all entities owned or controlled by Freeport-McMoRan
Copper & Gold Inc.
Table of
contents
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Page
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1
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1
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1
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2
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2
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2
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6
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6
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6
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7
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7
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9
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10
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11
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12
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12
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13
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About this
prospectus
This prospectus is part of a registration statement that we
filed with the Securities and Exchange Commission, or the SEC,
utilizing a shelf registration process. Under this
shelf process, we may sell any combination of the securities
described in this prospectus in one or more offerings. This
prospectus provides you with a general description of the
securities we may offer. Each time we sell securities, we will
provide a prospectus supplement that will contain specific
information about the terms of that offering. The prospectus
supplement may also add, update or change information contained
in this prospectus. You should read both this prospectus and any
prospectus supplement together with additional information
described under the heading Where you can find more
information.
We have filed or incorporated by reference exhibits to the
registration statement of which this prospectus forms a part.
You should read the exhibits carefully for provisions that may
be important to you.
Freeport-McMoRan
Copper & Gold Inc.
Freeport-McMoRan Copper & Gold Inc., or
Freeport-McMoRan, is one of the worlds largest producers
of copper and gold. Freeport-McMoRans Grasberg minerals
district in Papua, Indonesia, contains the worlds single
largest copper reserve and the worlds single largest gold
reserve. On November 19, 2006, Freeport-McMoRan and Phelps
Dodge Corporation, or Phelps Dodge, announced that they had
signed a merger agreement pursuant to which Freeport-McMoRan
will acquire Phelps Dodge for approximately $25.9 billion
in cash and stock, based on Freeport-McMoRans closing
stock price on November 17, 2006 (the
transaction), creating one of the worlds largest
publicly traded copper companies and one of North Americas
largest mining companies. Phelps Dodge is one of the
worlds leading producers of copper and molybdenum. Phelps
Dodge has mines in operation or under development in North and
South America, and Africa, including the Tenke Fungurume
development project in the Democratic Republic of Congo.
Freeport-McMoRans principal executive offices are located
at 1615 Poydras Street, New Orleans, Louisiana, and our
telephone number at that address is
(504) 582-4000.
We maintain a website at http://www.fcx.com, where
general information about us is available. We are not
incorporating the contents of our website into this prospectus.
Use of
proceeds
Unless otherwise indicated in a prospectus supplement, the net
proceeds from the sale of the securities will be used for
general corporate purposes, including working capital,
acquisitions, retirement of debt and other business
opportunities. In the case of a sale by a selling
securityholder, we will not receive any of the proceeds from
such sale.
1
Ratio of earnings
to fixed charges
The following table sets forth our ratio of earnings to fixed
charges for the periods indicated.
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Years
ended December 31,
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2006
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2005
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2004
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2003
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2002
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Ratio of earnings to fixed charges
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32.8
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x
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15.7
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x
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4.7
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x
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3.9
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x
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3.4
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x
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Ratio of earnings to fixed charges
and preferred stock dividends
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14.2
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x
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8.1
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x
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2.8
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x
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3.0
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x
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2.5
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x
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For the ratio of earnings to fixed charges calculation, earnings
consist of pre-tax income from continuing operations before
minority interests in consolidated subsidiaries, income or loss
from equity investees and fixed charges. Fixed charges include
interest and that portion of rent deemed representative of
interest. For the ratio of earnings to fixed charges and
preferred stock dividends calculation, we assumed that our
preferred stock dividend requirements were equal to the pre-tax
earnings that would be required to cover those dividend
requirements. We computed those pre-tax earnings using actual
tax rates for each year.
Description of
securities
This prospectus contains a summary of the securities that
Freeport-McMoRan or certain selling securityholders to be
identified in a prospectus supplement may sell. These summaries
are not meant to be a complete description of each security.
However, this prospectus and the accompanying prospectus
supplement contain the material terms of the securities being
offered.
Description of
Freeport-McMoRan capital stock
The following summary of the terms of the capital stock of
Freeport-McMoRan is not meant to be complete and is qualified by
reference to the relevant provisions of the General Corporation
Law of the State of Delaware and the Freeport-McMoRan
certificate of incorporation and bylaws. Copies of the
Freeport-McMoRan certificate of incorporation and bylaws are
incorporated herein by reference and will be sent to you at no
charge upon request. See Where you can find more
information below.
Authorized
capital stock
Prior to completion of the transaction. Under the
Freeport-McMoRan certificate of incorporation, Freeport-McMoRan
authorized capital stock consists of 423,600,000 shares of
Class B common stock, $0.10 par value per share, and
50,000,000 shares of preferred stock, $0.10 par value
per share. As of December 31, 2006, 23,222,782 shares
of the Class B common stock, were authorized for issuance
upon conversion of the preferred shares, 229,068 shares
were authorized for issuance upon conversion of the
7% Convertible Senior Notes due 2011, 5,659,123 shares
were authorized for issuance upon exercise of employee stock
options (of which 466,935 were exercisable) and
531,573 shares were authorized for issuance upon the
vesting of employee restricted stock units. In addition, as of
December 31, 2006, Freeport-McMoRan also had
142,593 stock appreciation rights outstanding (of which
126,203 were exercisable) that will be settled in cash upon
exercise and 67,180 shares of phantom stock outstanding
that will be settled in cash. As of December 31, 2006,
there were issued and outstanding:
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196,964,996 shares of Class B common stock (not
counting the 112,961,136 shares held in
Freeport-McMoRans treasury); and
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1,099,985 shares of
51/2% Convertible
Perpetual Preferred Stock.
|
2
If approved by the shareholders at a special meeting on
March 14, 2007, the Freeport-McMoRan certificate of
incorporation will be amended to increase the authorized number
of shares of Freeport-McMoRan capital stock to 750,000,000 and
to increase the authorized number of shares of Class B
common stock to 700,000,000. If the proposal to amend the
Freeport-McMoRan certificate of incorporation is approved by the
shareholders, the Class B common stock will be
renamed common stock and the provisions and
references to the previously designated classes of preferred
stock (other than the Series A Participating Cumulative
Preferred Stock and the
51/2%
Convertible Perpetual Preferred Stock), of which no shares are
outstanding, will be deleted.
In 2002, Freeport-McMoRan amended its certificate of
incorporation to reclassify its Class A common stock and
Class B common stock into a single class designated as
Class B common stock. As a result, Freeport-McMoRan does
not have any Class A common stock. If the proposal to amend
the Freeport-McMoRan certificate of incorporation is approved by
the shareholders, all references to Class B common
stock in the Freeport-McMoRan certificate of incorporation
will be amended to refer only to common stock and,
in addition, the provisions and references to the previously
designated classes of preferred stock (other than the
Series A Participating Cumulative Preferred Stock as
discussed below in The Freeport-McMoRan rights
agreement and the
51/2%
Convertible Perpetual Preferred Stock), of which no shares are
outstanding, will be deleted.
Description of
common stock
Common stock outstanding. The issued and outstanding
shares of common stock are, and the shares of common stock that
we may issue in the future will be, validly issued, fully paid
and nonassessable. The outstanding shares of common stock are,
and the shares of common stock issued and delivered pursuant to
the merger agreement will be, duly authorized, validly issued,
fully paid and nonassessable, and not subject to any preemptive
or other similar right.
Voting rights. Holders of common stock are entitled
to elect all of the authorized number of members of the
Freeport-McMoRan board of directors, excluding those directors
that holders of the
51/2%
Convertible Perpetual Preferred Stock have the exclusive right
to elect if Freeport-McMoRan fails to make specified dividend
payments and the rights of holders of any subsequently issued
shares of preferred stock. Each share of common stock has one
vote. With respect to all other matters submitted to a vote of
Freeport-McMoRan shareholders, except as required by law, the
holders of the common stock vote together as a single class, and
record holders have one vote per share.
Dividend rights; rights upon liquidation. Holders of
the common stock will share ratably in any cash dividend that
may from time to time be declared with respect to the common
stock by the Freeport-McMoRan board of directors. In the event
of a voluntary or involuntary liquidation, dissolution or
winding up of Freeport-McMoRan, prior to any distributions to
the holders of the common stock, the holders of the
Freeport-McMoRan preferred stock will receive any payments to
which they are entitled. Subsequent to those payments, the
holders of the common stock will share ratably, according to the
number of shares held by them, in Freeport-McMoRans
remaining assets, if any.
Other rights. Shares of common stock are not
redeemable and have no subscription, conversion or preemptive
rights.
Transfer agent. The transfer agent and registrar for
the common stock is Mellon Investor Services LLC.
NYSE. Our common stock is listed on the New York
Stock Exchange under the symbol FCX.
3
Preferred
stock
We may issue shares of preferred stock in series and may, at the
time of issuance, determine the rights, preferences and
limitations of each series. Satisfaction of any dividend
preferences of outstanding shares of preferred stock would
reduce the amount of funds available for the payment of
dividends on shares of common stock. Holders of shares of
preferred stock may be entitled to receive a preference payment
in the event of any liquidation, dissolution or
winding-up
of our company before any payment is made to the holders of
shares of common stock. In some circumstances, the issuance of
shares of preferred stock may render more difficult or tend to
discourage a merger, tender offer or proxy contest, the
assumption of control by a holder of a large block of our
securities or the removal of incumbent management. Upon the
affirmative vote of a majority of the total number of directors
then in office, our board of directors, without stockholder
approval, may issue shares of preferred stock with voting and
conversion rights which could adversely affect the holders of
shares of common stock. The issuance of any shares of preferred
stock in the future could adversely affect the rights of the
holders of common stock.
The
Freeport-McMoRan rights agreement
The Freeport-McMoRan Rights Agreement is designed to deter
abusive takeover tactics and to encourage prospective acquirors
to negotiate with the Freeport-McMoRan board of directors rather
than attempt to acquire the company in a manner or on terms that
the board deems unacceptable. Under the Freeport-McMoRan Rights
Agreement, each outstanding share of common stock includes an
associated preferred stock purchase right. If the rights become
exercisable, each right will entitle its holder to purchase one
one-hundredth
(1/100)
of a share of Freeport-McMoRan Series A Participating
Cumulative Preferred Stock at an exercise price of $60 per
unit, subject to adjustment. The rights trade with all
outstanding shares of the common stock. The rights will separate
from the common stock and become exercisable upon the earlier of:
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the tenth day following a public announcement that a person or
group of affiliated or associated persons has acquired
beneficial ownership of 20 percent or more of outstanding
Freeport-McMoRan common stock, referred to as an acquiring
person; or
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the tenth business day, or any later date as determined by the
Freeport-McMoRan board of directors prior to the time that any
person or group becomes an acquiring person, following the
commencement of or announcement of an intention to make a tender
offer or exchange offer that, if consummated, would result in
the person or group becoming an acquiring person.
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Term of rights. The rights will expire on
May 16, 2010, unless Freeport-McMoRan extends this date or
redeems or exchanges the rights as described below.
Exercise after someone becomes an acquiring
person. After any person or group becomes an acquiring
person, each holder of a right will be entitled to receive upon
exercise that number of shares of the common stock having a
market value of two times the exercise price of the right.
However, this right will not apply to an acquiring person, whose
rights will be void.
Upon the occurrence of certain events after someone becomes an
acquiring person, each holder of a right, other than the
acquiring person, will be entitled to receive, upon exercise of
the right, common stock of the acquiring company having a market
value equal to two times the
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exercise price of the right. These rights will arise only if
after a person or group becomes an acquiring person:
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Freeport-McMoRan is acquired in a merger or other business
combination; or
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Freeport-McMoRan sells or otherwise transfers 50 percent or
more of its assets or earning power.
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Adjustment. The exercise price, the number of rights
outstanding and the number of preferred shares issuable upon
exercise of the rights are subject to adjustment from time to
time to prevent certain types of dilution. Freeport-McMoRan will
not issue fractional preferred stock shares. Instead,
Freeport-McMoRan will make a cash adjustment based on the market
price of the preferred stock prior to the date of exercise.
Rights, preferences and limitations of
rights. Preferred stock purchasable upon exercise of
the rights will not be redeemable. Each share of preferred stock
will entitle the holder to receive a preferential quarterly
dividend payment of the greater of $1.00 or 100 times the
dividend declared per share of the common stock. In the event of
liquidation, the holders of each share of preferred stock will
be entitled to a preferential liquidation payment of the greater
of $0.10 per share or 100 times the payment made per share
of the common stock. Each share of Freeport-McMoRan preferred
stock will entitle the holder to 100 votes and will vote
together with the common stock. Finally, in the event of any
merger, consolidation or other transaction in which the common
stock is exchanged, each share of the preferred stock will
entitle the holder to receive 100 times the amount received
per share of the common stock. These rights are protected by
customary antidilution provisions. Because of the nature of the
Freeport-McMoRan preferred stocks dividend, liquidation
and voting rights, the value of each one one-hundredth interest
in a share of preferred stock should approximate the value of
one share of the common stock.
Exchange and redemption. After a person or group
becomes an acquiring person, Freeport-McMoRan may exchange the
rights, in whole or in part, at an exchange ratio, subject to
adjustment, of one share of common stock, or one one-hundredth
of a share of preferred stock, per right. Freeport-McMoRan
generally may not make an exchange after any person or group
becomes the beneficial owner of 50 percent or more of the
common stock.
Freeport-McMoRan may redeem the rights in whole, but not in
part, at a price of $0.01 per right, subject to adjustment,
at any time prior to any person or group becoming an acquiring
person. The redemption of the rights may be made effective at
such time, on such basis and with such conditions as the
Freeport-McMoRan board of directors in its sole discretion may
establish. Once redeemed, the rights will terminate immediately,
and the only right of the rights holders will be to receive the
cash redemption price.
Amendments. Freeport-McMoRan may amend the terms of
the rights without the consent of the rights holders, including
an amendment to lower the thresholds described above. However,
after any person or group becomes an acquiring person,
Freeport-McMoRan may not amend the terms of the rights in any
way that adversely affects the interests of the rights holders.
5
Description of
debt securities
The debt securities will be our direct unsecured general
obligations. The debt securities will be either senior debt
securities or subordinated debt securities. The debt securities
will be issued under one or more separate indentures between us
and The Bank of New York, as trustee. Senior debt securities
will be issued under senior indentures. Subordinated debt
securities will be issued under a subordinated indenture. Each
of the senior indentures and the subordinated indenture is
referred to as an indenture. The material terms of any indenture
will be set forth in the applicable prospectus supplement.
Description of
warrants
We may issue warrants to purchase our debt or equity securities
or securities of third parties or other rights, including rights
to receive payment in cash or securities based on the value,
rate or price of one or more specified commodities, currencies,
securities or indices, or any combination of the foregoing.
Warrants may be issued independently or together with any other
securities and may be attached to, or separate from, such
securities. Each series of warrants will be issued under a
separate warrant agreement to be entered into between us and a
warrant agent. The terms of any warrants to be issued and a
description of the material provisions of the applicable warrant
agreement will be set forth in the applicable prospectus
supplement.
Description of
purchase contracts
We may issue purchase contracts for the purchase or sale of:
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debt or equity securities issued by us or securities of third
parties, a basket of such securities, an index or indices of
such securities or any combination of the above as specified in
the applicable prospectus supplement;
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currencies; or
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commodities.
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Each purchase contract will entitle the holder thereof to
purchase or sell, and obligate us to sell or purchase, on
specified dates, such securities, currencies or commodities at a
specified purchase price, which may be based on a formula, all
as set forth in the applicable prospectus supplement. We may,
however, satisfy our obligations, if any, with respect to any
purchase contract by delivering the cash value of such purchase
contract or the cash value of the property otherwise deliverable
or, in the case of purchase contracts on underlying currencies,
by delivering the underlying currencies, as set forth in the
applicable prospectus supplement. The applicable prospectus
supplement will also specify the methods by which the holders
may purchase or sell such securities, currencies or commodities
and any acceleration, cancellation or termination provisions or
other provisions relating to the settlement of a purchase
contract.
The purchase contracts may require us to make periodic payments
to the holders thereof or vice versa, which payments may be
deferred to the extent set forth in the applicable prospectus
supplement, and those payments may be unsecured or prefunded on
some basis. The purchase contracts may require the holders
thereof to secure their obligations in a specified manner to be
described in the applicable prospectus supplement.
Alternatively, purchase contracts may require holders to satisfy
their obligations thereunder when the purchase contracts are
issued. Our obligation to settle such pre-paid purchase
contracts on the relevant settlement date may
6
constitute indebtedness. Accordingly, pre-paid purchase
contracts will be issued under either the senior indenture or
the subordinated indenture.
Description of
units
As specified in the applicable prospectus supplement, we may
issue units consisting of one or more purchase contracts,
warrants, debt securities, shares of preferred stock, shares of
common stock or any combination of such securities.
Forms of
securities
Each debt security, warrant and unit will be represented either
by a certificate issued in definitive form to a particular
investor or by one or more global securities representing the
entire issuance of securities. Certificated securities in
definitive form and global securities will be issued in
registered form. Definitive securities name you or your nominee
as the owner of the security, and in order to transfer or
exchange these securities or to receive payments other than
interest or other interim payments, you or your nominee must
physically deliver the securities to the trustee, registrar,
paying agent or other agent, as applicable. Global securities
name a depositary or its nominee as the owner of the debt
securities, warrants or units represented by these global
securities. The depositary maintains a computerized system that
will reflect each investors beneficial ownership of the
securities through an account maintained by the investor with
its broker/dealer, bank, trust company or other representative,
as we explain more fully below.
Registered global
securities
We may issue the registered debt securities, warrants and units
in the form of one or more fully registered global securities
that will be deposited with a depositary or its nominee
identified in the applicable prospectus supplement and
registered in the name of that depositary or nominee. In those
cases, one or more registered global securities will be issued
in a denomination or aggregate denominations equal to the
portion of the aggregate principal or face amount of the
securities to be represented by registered global securities.
Unless and until it is exchanged in whole for securities in
definitive registered form, a registered global security may not
be transferred except as a whole by and among the depositary for
the registered global security, the nominees of the depositary
or any successors of the depositary or those nominees.
If not described below, any specific terms of the depositary
arrangement with respect to any securities to be represented by
a registered global security will be described in the prospectus
supplement relating to those securities. We anticipate that the
following provisions will apply to all depositary arrangements.
Ownership of beneficial interests in a registered global
security will be limited to persons, called participants, that
have accounts with the depositary or persons that may hold
interests through participants. Upon the issuance of a
registered global security, the depositary will credit, on its
book-entry registration and transfer system, the
participants accounts with the respective principal or
face amounts of the securities beneficially owned by the
participants. Any dealers, underwriters or agents participating
in the distribution of the securities will designate the
accounts to be credited. Ownership of beneficial interests in a
registered global security will be shown on, and the transfer of
ownership interests will be effected only through, records
maintained by the depositary, with respect to interests of
participants, and on the records of
7
participants, with respect to interests of persons holding
through participants. The laws of some states may require that
some purchasers of securities take physical delivery of these
securities in definitive form. These laws may impair your
ability to own, transfer or pledge beneficial interests in
registered global securities.
So long as the depositary, or its nominee, is the registered
owner of a registered global security, that depositary or its
nominee, as the case may be, will be considered the sole owner
or holder of the securities represented by the registered global
security for all purposes under the applicable indenture,
warrant agreement or unit agreement. Except as described below,
owners of beneficial interests in a registered global security
will not be entitled to have the securities represented by the
registered global security registered in their names, will not
receive or be entitled to receive physical delivery of the
securities in definitive form and will not be considered the
owners or holders of the securities under the applicable
indenture, warrant agreement or unit agreement. Accordingly,
each person owning a beneficial interest in a registered global
security must rely on the procedures of the depositary for that
registered global security and, if that person is not a
participant, on the procedures of the participant through which
the person owns its interest, to exercise any rights of a holder
under the applicable indenture, warrant agreement or unit
agreement. We understand that under existing industry practices,
if we request any action of holders or if an owner of a
beneficial interest in a registered global security desires to
give or take any action that a holder is entitled to give or
take under the applicable indenture, warrant agreement or unit
agreement, the depositary for the registered global security
would authorize the participants holding the relevant beneficial
interests to give or take that action, and the participants
would authorize beneficial owners owning through them to give or
take that action or would otherwise act upon the instructions of
beneficial owners holding through them.
Principal, premium, if any, and interest payments on debt
securities, and any payments to holders with respect to warrants
or units, represented by a registered global security registered
in the name of a depositary or its nominee will be made to the
depositary or its nominee, as the case may be, as the registered
owner of the registered global security. None of
Freeport-McMoRan, the trustees, the warrant agents, the unit
agents or any other agent of Freeport-McMoRan, agent of the
trustees or agent of the warrant agents or unit agents will have
any responsibility or liability for any aspect of the records
relating to payments made on account of beneficial ownership
interests in the registered global security or for maintaining,
supervising or reviewing any records relating to those
beneficial ownership interests.
We expect that the depositary for any of the securities
represented by a registered global security, upon receipt of any
payment of principal, premium, interest or other distribution of
underlying securities or other property to holders on that
registered global security, will immediately credit
participants accounts in amounts proportionate to their
respective beneficial interests in that registered global
security as shown on the records of the depositary. We also
expect that payments by participants to owners of beneficial
interests in a registered global security held through
participants will be governed by standing customer instructions
and customary practices, as is now the case with the securities
held for the accounts of customers in bearer form or registered
in street name, and will be the responsibility of
those participants.
If the depositary for any of these securities represented by a
registered global security is at any time unwilling or unable to
continue as depositary or ceases to be a clearing agency
registered under the Securities Exchange Act of 1934, and a
successor depositary registered as a clearing agency under the
Securities Exchange Act of 1934 is not appointed by us within
90 days, we will issue securities in definitive form in
exchange for the registered global security that had been
8
held by the depositary. Any securities issued in definitive form
in exchange for a registered global security will be registered
in the name or names that the depositary gives to the relevant
trustee, warrant agent, unit agent or other relevant agent of
ours or theirs. It is expected that the depositarys
instructions will be based upon directions received by the
depositary from participants with respect to ownership of
beneficial interests in the registered global security that had
been held by the depositary.
Plan of
distribution
Freeport-McMoRan
and/or the
selling securityholders, if applicable, may sell the securities
in one or more of the following ways (or in any combination)
from time to time:
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through underwriters or dealers;
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directly to a limited number of purchasers or to a single
purchaser; or
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through agents.
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The prospectus supplement will state the terms of the offering
of the securities, including:
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the name or names of any underwriters, dealers or agents;
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the purchase price of such securities and the proceeds to be
received by Freeport-McMoRan, if any;
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any underwriting discounts or agency fees and other items
constituting underwriters or agents compensation;
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any initial public offering price;
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any discounts or concessions allowed or reallowed or paid to
dealers; and
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any securities exchanges on which the securities may be listed.
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Any initial public offering price and any discounts or
concessions allowed or reallowed or paid to dealers may be
changed from time to time.
If we and/or
the selling securityholders, if applicable, use underwriters in
the sale, the securities will be acquired by the underwriters
for their own account and may be resold from time to time in one
or more transactions, including:
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negotiated transactions;
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at a fixed public offering price or prices, which may be changed;
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at market prices prevailing at the time of sale;
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at prices related to prevailing market prices; or
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at negotiated prices.
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Unless otherwise stated in a prospectus supplement, the
obligations of the underwriters to purchase any securities will
be conditioned on customary closing conditions and the
underwriters will be obligated to purchase all of such series of
securities, if any are purchased.
We and/or
the selling securityholders, if applicable, may sell the
securities through agents from time to time. The prospectus
supplement will name any agent involved in the offer or sale of
the securities and any commissions we pay to them. Generally,
any agent will be acting on a best efforts basis for the period
of its appointment.
9
We and/or
the selling securityholders, if applicable, may authorize
underwriters, dealers or agents to solicit offers by certain
purchasers to purchase the securities from Freeport-McMoRan at
the public offering price set forth in the prospectus supplement
pursuant to delayed delivery contracts providing for payment and
delivery on a specified date in the future. The contracts will
be subject only to those conditions set forth in the prospectus
supplement, and the prospectus supplement will set forth any
commissions we pay for solicitation of these contracts.
Underwriters and agents may be entitled under agreements entered
into with Freeport-McMoRan
and/or the
selling securityholders, if applicable, to indemnification by
Freeport-McMoRan
and/or the
selling securityholders, if applicable, against certain civil
liabilities, including liabilities under the Securities Act, or
to contribution with respect to payments which the underwriters
or agents may be required to make. Underwriters and agents may
be customers of, engage in transactions with, or perform
services for Freeport-McMoRan and its affiliates in the ordinary
course of business.
Each series of securities will be a new issue of securities and
will have no established trading market other than the common
stock, which is listed on the New York Stock Exchange. Any
underwriters to whom securities are sold for public offering and
sale may make a market in the securities, but such underwriters
will not be obligated to do so and may discontinue any market
making at any time without notice. The securities, other than
the common stock, may or may not be listed on a national
securities exchange.
Where you can
find more information
Freeport-McMoRan files annual, quarterly and current reports,
proxy statements and other information with the Securities and
Exchange Commission under the Securities Exchange Act of 1934,
as amended. You may read and copy this information at the
following location of the Securities and Exchange Commission:
Public Reference Room
100 F Street, N.E.
Room 1580
Washington, D.C. 20549
You may also obtain copies of this information by mail from the
Public Reference Section of the Securities and Exchange
Commission, 100 F Street, N.E., Room 1580,
Washington, D.C. 20549, at prescribed rates. You may obtain
information on the operation of the Securities and Exchange
Commissions Public Reference Room by calling the
Securities and Exchange Commission at
1-800-SEC-0330.
The Securities and Exchange Commission also maintains an
Internet worldwide web site that contains reports, proxy
statements and other information about issuers like
Freeport-McMoRan who file electronically with the Securities and
Exchange Commission. The address of the site is
http://www.sec.gov.
The Securities and Exchange Commission allows Freeport-McMoRan
to incorporate by reference information into this document. This
means that Freeport-McMoRan can disclose important information
to you by referring you to another document filed separately
with the Securities and Exchange Commission. The information
incorporated by reference is considered to be a part of this
document, except for any information superseded by information
that is included directly in this document or incorporated by
reference subsequent to the date of this document.
This prospectus incorporates by reference the documents listed
below and any future filings that Freeport-McMoRan makes with
the Securities and Exchange Commission under Section 13(a),
10
13(c), 14 or 15(d) of the Securities Exchange Act of 1934, as
amended (other than information in the documents or filings that
is deemed to have been furnished and not filed) until all the
securities offered under this prospectus are sold.
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Freeport-McMoRan
Securities and
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Exchange
Commission Filings
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Period or date
filed
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Annual Report on
Form 10-K
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Fiscal year ended
December 31, 2006
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Current Reports on
Form 8-K
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February 5, 2007 and March 1,
2007
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Proxy Statement on
Schedule 14A
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Filed on March 22, 2006
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Registration Statements on
Form 8-A
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Filed on June 29, 1995 and
May 16, 2000
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Phelps Dodge Securities and
Exchange Commission Filing
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Period or date filed
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Annual Report on
Form 10-K
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Fiscal year ended
December 31, 2006
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Documents incorporated by reference are available from
Freeport-McMoRan without charge, excluding any exhibits to those
documents unless the exhibit is specifically incorporated by
reference as an exhibit in this document. You can obtain
documents incorporated by reference in this document by
requesting them in writing or by telephone at the following
address:
Freeport-McMoRan Copper & Gold Inc.
1615 Poydras Street
New Orleans, Louisiana 70112
Attention: Investor Relations
Telephone:
(504) 582-4000
Information
concerning forward-looking statements
This prospectus and Freeport-McMoRans financial statements
and other documents incorporated by reference in this prospectus
contain statements relating to future results, which are
forward-looking statements as that term is defined in the
Private Securities Litigation Act of 1995. When used in this
document, the words anticipates, may,
can, plans, feels,
believes, estimates,
expects, projects, intends,
likely, will, should,
to be and any similar expressions and any other
statements that are not historical facts, in each case as they
relate to Freeport-McMoRan or Phelps Dodge, the management of
either such company or the transaction are intended to identify
those assertions as forward-looking statements. In making any of
those statements, the person making them believes that its
expectations are based on reasonable assumptions. However, any
such statement may be influenced by factors that could cause
actual outcomes and results to be materially different from
those projected or anticipated. These forward-looking statements
are subject to numerous risks and uncertainties that could cause
actual results to differ materially from those expressed in, or
implied or projected by, the forward-looking information and
statements.
Some other risks and uncertainties include, but are not limited
to:
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macroeconomic conditions and general industry conditions, such
as the competitive environment of the mining industry;
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unanticipated mining, milling and other processing problems;
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accidents that lead to personal injury or property damage;
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persistent commodity price reductions;
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changes in political, social or economic circumstances in areas
where we operate or plan to operate;
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expropriation;
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variances in ore grades;
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labor relations;
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adverse weather conditions and natural disasters, such as
earthquakes;
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the speculative nature of mineral exploration;
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fluctuations in interest rates and other adverse financial
market conditions;
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regulatory and litigation matters and risks;
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changes in tax and other laws;
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the risk that a condition to closing of the transaction may not
be satisfied;
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the risk that a regulatory approval that may be required for the
transaction is not obtained or is obtained subject to conditions
that are not anticipated; and
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other risks to consummation of the transaction.
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The actual results or performance by Freeport-McMoRan or Phelps
Dodge, and issues relating to the transaction, could differ
materially from those expressed in, or implied by, any
forward-looking statements relating to those matters.
Accordingly, no assurances can be given that any of the events
anticipated by the forward-looking statements will transpire or
occur, or if any of them do so, what impact they will have on
the results of operations or financial condition of
Freeport-McMoRan or Phelps Dodge, the combined company or the
transaction. Except as required by law, we are under no
obligation, and expressly disclaim any obligation, to update,
alter or otherwise revise any forward-looking statement, whether
written or oral, that may be made from time to time, whether as
a result of new information, future events or otherwise.
Legal
opinions
The validity of the securities in respect of which this
prospectus is being delivered will be passed on for us by Davis
Polk & Wardwell, New York, New York.
Experts
Freeport-McMoRan
The consolidated financial statements of Freeport-McMoRan
incorporated by reference in Freeport-McMoRans annual
report on
Form 10-K
for the year ended December 31, 2006 (including schedules
appearing therein), and Freeport-McMoRan managements
assessment of the effectiveness of internal control over
financial reporting as of December 31, 2006, incorporated
by reference therein, have been audited by Ernst &
Young LLP, an independent registered public accounting firm, as
set forth in their reports thereon, incorporated by reference
therein, and incorporated herein by reference. Such consolidated
financial statements and managements
12
assessment are incorporated herein by reference in reliance upon
such reports given on the authority of such firm as experts in
accounting and auditing.
Phelps
Dodge
The financial statements of Phelps Dodge and managements
assessment of the effectiveness of internal control over
financial reporting (which is included in Managements
Report on Internal Control over Financial Reporting)
incorporated in this document by reference to Phelps
Dodges Annual Report on
Form 10-K
for the year ended December 31, 2006, have been so
incorporated in reliance on the report of PricewaterhouseCoopers
LLP, an independent registered public accounting firm, given on
the authority of said firm as experts in accounting and auditing.
Reserves
The information regarding Freeport-McMoRans reserves as of
December 31, 2006, that is either in this document or
incorporated by reference to Freeport-McMoRans annual
report on
Form 10-K
for the year ended December 31, 2006, has been verified by
Independent Mining Consultants, Inc. This reserve information
has been included in this document and incorporated by reference
upon the authority of Independent Mining Consultants, Inc. as
experts in mining, geology and reserve determination.
13